A mechanical parts sorting device

Abstract

The utility model discloses a mechanical spare part sorting device concretely relates to mechanical processing technical field, including electric conveyer, is equipped with respectively on electric conveyer and stop board no.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing technology, and in particular to a mechanical parts sorting device. Background Technology

[0002] In the production process of mechanical parts, parts of different specifications (especially those with different dimensions) are often produced. These parts need to be sorted before subsequent assembly, storage or further processing to distinguish parts of different specifications and ensure the smooth progress of subsequent processes.

[0003] Currently, the sorting of mechanical parts largely relies on manual operation. Workers manually classify and place parts of different specifications by visual observation or measurement with simple tools. This method is not only inefficient and difficult to adapt to the needs of large-scale production, but also prone to sorting errors due to human fatigue during long-term operation, affecting the sorting quality of parts.

[0004] In addition, some existing automated sorting equipment has a complex structure and poor adjustment flexibility, making it difficult to adapt to the sorting needs of different types and sizes of mechanical parts. Therefore, a mechanical parts sorting device is needed. Utility Model Content

[0005] The main objective of this invention is to provide a mechanical parts sorting device that can effectively solve the problems mentioned above.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A mechanical parts sorting device includes an electric conveyor. The electric conveyor is provided with a second baffle and two first baffles for limiting the mechanical parts. A clamping mechanism is provided between the first baffle and the second baffle on one side. The electric conveyor is also provided with a feeding mechanism for unloading the mechanical parts. The second baffle is provided with a pushing device for pushing the mechanical parts into the feeding mechanism.

[0008] Preferably, the feeding mechanism includes a mounting frame, which is mounted on an electric conveyor. The inner wall of the mounting frame is provided with a plurality of rollers for conveying mechanical parts. A support plate is provided under the mounting frame, and two support legs are provided under the support plate to support the mounting frame and the rollers.

[0009] Preferably, a plurality of the rollers are distributed in the mounting frame in a diagonally rearward transverse manner.

[0010] Preferably, the clamping mechanism includes a clamping plate, which is disposed on the upper part of the electric conveyor. Arc-shaped blocks are provided on both sides of the clamping plate, and threaded rods are provided on both arc-shaped blocks. Knobs are provided on both threaded rods, so that the two threaded rods can be rotated by the two knobs.

[0011] Preferably, the pushing device includes an electric telescopic cylinder, which is mounted on the baffle plate 2. The output end of the electric telescopic cylinder is provided with a moving mechanism. The moving mechanism is provided with a connecting plate for pushing mechanical parts. The connecting plate is provided with a soft pad to reduce hard wear between the material and the mechanical parts.

[0012] Preferably, the moving mechanism includes a rectangular shell, which is disposed on the output end of the electric telescopic cylinder. A drive motor is disposed on the rectangular shell, and a threaded rod is disposed on the output end of the drive motor. A threaded block is disposed on the surface of the threaded rod.

[0013] Preferably, the threaded block slides within the rectangular shell cavity, and the drive motor drives the threaded rod two to rotate within the rectangular shell.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. This device achieves automatic conveying of mechanical parts through an electric conveyor, combined with a clamping mechanism for screening parts of different specifications and a pushing device for automatically pushing parts of specific specifications, forming an automated sorting process. It eliminates the need for manual sorting and handling, adapts to the needs of large-scale production, and thus improves work efficiency.

[0016] 2. This device, through its designed clamping mechanism, allows for precise adjustment of the gap between the clamping plate and the electric conveyor according to the specifications of the parts via a threaded rod and a knob. This ensures that small parts of the correct size can pass through smoothly, while large parts are accurately blocked. Combined with the directional pushing of the pushing device, this improves the sorting quality.

[0017] 3. The connecting plate of the pushing device in this apparatus is equipped with a soft pad, which reduces hard wear between the parts and the device during the pushing process; the rollers of the feeding mechanism are distributed in a diagonal rearward transverse manner, allowing the parts to slide smoothly during the conveying process, avoiding collision damage, and effectively protecting the surface precision and performance of the parts. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the feeding mechanism of this utility model;

[0020] Figure 3This is a schematic diagram of the material clamping mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the material pushing device of this utility model;

[0022] Figure 5 This is a schematic diagram of the moving mechanism structure of this utility model.

[0023] In the diagram: 1. Electric conveyor; 2. Baffle 1; 3. Feeding mechanism; 4. Baffle 2; 5. Clamping mechanism; 6. Pushing device; 31. Support leg; 32. Support plate; 33. Mounting frame; 34. Roller; 51. Clamping plate; 52. Knob; 53. Arc block; 54. Threaded rod 1; 61. Electric telescopic cylinder; 62. Connecting plate; 63. Soft pad; 64. Moving mechanism; 641. Rectangular shell; 642. Drive motor; 643. Threaded rod 2; 644. Threaded block. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] Example 1, as Figure 1 As shown, a mechanical parts sorting device includes an electric conveyor 1. The electric conveyor 1 is provided with a second baffle 4 and two first baffles 2 for limiting the mechanical parts. A clamping mechanism 5 is provided between the first baffle 2 and the second baffle 4 on one side. The electric conveyor 1 is also provided with a feeding mechanism 3 for unloading the mechanical parts. The second baffle 4 is provided with a pushing device 6 for pushing the mechanical parts into the feeding mechanism 3.

[0026] Before implementing this device, firstly:

[0027] Power on the device; industrial electricity is sufficient.

[0028] Then, the staff adjusts the dimensions of the clamping mechanism 5 and the pushing device 6 according to the height of the mechanical parts, so that the parts can pass under the clamping mechanism 5.

[0029] After the above adjustments are completed, the staff can place the parts on the electric conveyor 1 and start the electric conveyor 1 to transport the parts. Then the staff can start the pushing device 6 to move back and forth. At this time, the small parts will pass under the pushing device 6 and the clamping mechanism 5 and be transported to the left by the electric conveyor 1. Before placing the parts on the electric conveyor 1, the staff needs to place a collection cart at the discharge point on the left side of the electric conveyor 1 to collect the sorted small parts.

[0030] In the above, by adjusting the clamping mechanism 5, small parts can pass through from the bottom, while large parts will be blocked by the clamping mechanism 5. At this time, when the pushing device 6 moves, it will push the large parts and push them onto the feeding mechanism 3. Then the large parts will slide off the feeding mechanism 3 to the rear. Then the staff will collect the large parts, thus completing the sorting of parts of different sizes.

[0031] In the above, the electric conveyor 1 is a mechanical device that uses an electric motor as a power source and conveys materials continuously or intermittently in a directional manner through conveyor belts, chains, rollers and other conveying components. The existing technology model is: PD-1000 belt electric conveyor.

[0032] In Example 2, further, in order to achieve the purpose of the feeding mechanism 3 collecting large parts, see [reference needed]. Figure 2 The feeding mechanism 3 includes a mounting frame 33, which is mounted on the electric conveyor 1. The inner wall of the mounting frame 33 is provided with a number of rollers 34 for conveying mechanical parts. The mounting frame 33 is provided with a support plate 32 below it. The support plate 32 is provided with two support legs 31 for supporting the mounting frame 33 and the rollers 34.

[0033] Furthermore, several rollers 34 are distributed in the mounting bracket 33 in a diagonal rearward transverse manner.

[0034] In the above process, the pushing device 6 pushes large parts onto the rollers 34. At this time, several rollers 34 are rotatably mounted on the rollers 34. Due to the oblique design of the rollers 34, the parts will slide down along the trajectory of the rollers 34 and fall to the horizontal position of the rollers 34. Then, the staff can collect the sorted parts.

[0035] Furthermore, in order to achieve the purpose of screening parts by the material handling mechanism 5, please refer to... Figure 3 The clamping mechanism 5 includes a clamping plate 51, which is set on the upper part of the electric conveyor 1. Arc-shaped blocks 53 are provided on both sides of the clamping plate 51. Threaded rods 54 are provided on both arc-shaped blocks 53. Knobs 52 are provided on both threaded rods 54, so that the two threaded rods 54 can be rotated by the two knobs 52.

[0036] In the above process, the staff first measures the height of the small parts, and then rotates two knobs 52. The knobs 52 drive two threaded rods 54 to rotate on baffle 4 and baffle 2. At this time, the arc block 53, through its threaded connection with the threaded rods 54, will drive the arc block 53 to move, causing the two arc blocks 53 to drive the clamping plate 51 to move. Adjusting the gap between the lower part of the clamping plate 51 and the electric conveyor 1 allows the small parts to pass through the lower part of the clamping plate 51, thus achieving the screening of the parts.

[0037] Furthermore, in order to achieve the purpose of the pushing device 6 pushing the parts onto the feeding mechanism 3, refer to... Figure 4 and Figure 5 The pushing device 6 includes an electric telescopic cylinder 61, which is mounted on the baffle 4. The output end of the electric telescopic cylinder 61 is provided with a moving mechanism 64. The moving mechanism 64 is provided with a connecting plate 62 for pushing mechanical parts. The connecting plate 62 is provided with a soft pad 63 to reduce hard wear between the mechanical parts.

[0038] Furthermore, the moving mechanism 64 includes a rectangular shell 641, which is disposed on the output end of the electric telescopic cylinder 61. A drive motor 642 is disposed on the rectangular shell 641, and a threaded rod 643 is disposed on the output end of the drive motor 642. A threaded block 644 is disposed on the surface of the threaded rod 643.

[0039] Furthermore, the threaded block 644 slides within the rectangular shell 641, and the drive motor 642 drives the threaded rod 643 to rotate within the rectangular shell 641.

[0040] In the above process, after the parts are placed on the electric conveyor 1, the operator can start the electric telescopic cylinder 61 to move, so that the output end of the electric telescopic cylinder 61 extends and pushes the moving mechanism 64, the connecting plate 62 and the soft pad 63 to move, so that the connecting plate 62 pushes the parts into the feeding mechanism 3, thereby achieving the purpose of sorting large parts.

[0041] In the above-mentioned scenario, when the height of a larger component is relatively low, the operator can control the drive motor 642 to rotate, causing the output end of the drive motor 642 to rotate. At this time, the output end of the drive motor 642 will transmit power to the threaded rod 643 through the coupling, causing the threaded rod 643 to rotate. At this time, the threaded block 644, through its threaded connection with the threaded rod 643, will slide within the rectangular shell 641, causing the connecting plate 62 to move. This allows the upper height of the connecting plate 62 to match the height of the component, thereby enabling the connecting plate 62 to push components of different heights and improving the applicability of the device.

[0042] In the above description, the design of the soft pad 63 can reduce the wear between the connecting plate 62 and the parts, and ensure the integrity of the parts surface.

[0043] It should be noted that the specific installation method, circuit connection method, and control method of the electric telescopic cylinder 61 and drive motor 642 used in this utility model are all conventional designs, and will not be described in detail in this utility model.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A mechanical parts sorting device, comprising an electric conveyor (1), wherein the electric conveyor (1) is respectively provided with a second baffle (4) and two first baffles (2) for limiting the mechanical parts, characterized in that: A clamping mechanism (5) is provided between the first baffle (2) and the second baffle (4) located on one side. The electric conveyor (1) is also provided with a feeding mechanism (3) for feeding mechanical parts. The second baffle (4) is provided with a pushing device (6) for pushing mechanical parts into the feeding mechanism (3).

2. The mechanical parts sorting device according to claim 1, characterized in that: The feeding mechanism (3) includes a mounting frame (33), which is mounted on the electric conveyor (1). The inner wall of the mounting frame (33) is provided with a plurality of rollers (34) for conveying mechanical parts. A support plate (32) is provided under the mounting frame (33), and two support legs (31) are provided under the support plate (32) to support the mounting frame (33) and the rollers (34).

3. The mechanical parts sorting device according to claim 2, characterized in that: Several of the rollers (34) are distributed in the mounting frame (33) in a diagonal rearward transverse manner.

4. The mechanical parts sorting device according to claim 1, characterized in that: The clamping mechanism (5) includes a clamping plate (51), which is set on the upper part of the electric conveyor (1). Both sides of the clamping plate (51) are provided with arc-shaped blocks (53), and each of the two arc-shaped blocks (53) is provided with a threaded rod (54). Each of the two threaded rods (54) is provided with a knob (52), so that the two threaded rods (54) can be driven to rotate by the two knobs (52).

5. The mechanical parts sorting device according to claim 1, characterized in that: The pushing device (6) includes an electric telescopic cylinder (61), which is mounted on the second baffle (4). The output end of the electric telescopic cylinder (61) is provided with a moving mechanism (64). The moving mechanism (64) is provided with a connecting plate (62) for pushing mechanical parts. The connecting plate (62) is provided with a soft pad (63) to reduce hard wear between the material and the mechanical parts.

6. A mechanical parts sorting device according to claim 5, characterized in that: The moving mechanism (64) includes a rectangular shell (641), which is disposed on the output end of the electric telescopic cylinder (61). A drive motor (642) is disposed on the rectangular shell (641), and a threaded rod (643) is disposed on the output end of the drive motor (642). A threaded block (644) is disposed on the surface of the threaded rod (643).

7. A mechanical parts sorting device according to claim 6, characterized in that: The threaded block (644) slides within the rectangular shell (641), and the drive motor (642) drives the threaded rod (643) to rotate within the rectangular shell (641).

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