A high-speed device for removing wet bursted beads from tobacco

Abstract

The utility model discloses a kind of high-speed rejection devices of wet blast bead for cigarette, it is related to blast bead detection field, including rejection channel, push plate, high-speed moving part and rejection base, the moving effect end of high-speed moving part is applied to push plate;Rejection base is provided with qualified channel and two unqualified channels, push plate is located between rejection channel and rejection base, qualified channel is located between two unqualified channels, qualified channel is located directly below rejection channel;By being provided with two unqualified channels in the two sides of qualified channel, so that high-speed moving part unilateral movement can promote push plate to realize rejection function, and meet the requirement of rejection speed, and realize accurate rejection, avoid waste caused by misrejection;And in the process of rejection, the oil and wet blast bead rejected have been separated from the detection pipeline of last detection procedure, so in the process of rejection action execution, oil in detection pipeline will not be affected, avoid the influence on detection result.

Description

Technical Field

[0001] This utility model relates to the field of burst bead detection, and in particular to a high-speed device for removing wet burst beads used in cigarettes. Background Technology

[0002] In the field of automated testing of wet bursting beads for cigarettes, high-speed testing equipment needs to separate qualified and unqualified samples, removing unqualified beads. This is because such high-speed equipment can detect up to 40 beads per second, and precise removal is crucial to avoid wasting qualified products. Since the outlet of the wet bursting bead testing equipment contains a mixture of oil and bursting beads, and the oil has a certain degree of viscosity, removal is more difficult than removing them from air. Traditional rejection methods include using compressed air to blow the popping beads away from the movement track or connecting a flexible tube at the outlet and using a high-speed cylinder to push the tube to separate qualified and unqualified samples into two slots. While compressed air rejection is fast, and with a high-speed solenoid valve, it can achieve rapid rejection, the testing environment of wet popping beads is different. The popping beads are mixed with oil, and when compressed air rejects them, it disperses the oil, causing severe oil atomization. This oil mist, floating in the air, affects normal breathing and poses a serious safety hazard. The cylinder-driven flexible tube separation method involves the popping beads flowing in the pipe, with the high-speed cylinder reaching a frequency of 50Hz. However, in actual use, because oil is viscous, when the popping beads are flowing at high speed and unqualified samples appear continuously, this method will reject qualified samples before and after them together, resulting in excessive false rejection and significant waste. Furthermore, since the flexible tube is integrated with the testing pipe, its oscillation affects the flow speed of the oil in the testing pipe, thus affecting the accuracy of the test results. Utility Model Content

[0003] The purpose of this invention is to design a high-speed removal device for wet bursting beads used in cigarettes in order to solve the above-mentioned problems.

[0004] This utility model achieves the above objectives through the following technical solutions: A high-speed device for removing wet flavor capsules from cigarettes includes: Remove channels; Push plate; High-speed moving component; the moving end of the high-speed moving component acts on the push plate; The rejection base has a qualified channel and two unqualified channels. The push plate is located between the rejection channel and the rejection base. The qualified channel is located between the two unqualified channels and directly below the rejection channel.

[0005] The beneficial effects of this utility model are as follows: by setting two unqualified channels on both sides of the qualified channel, the high-speed moving part can push the push plate to achieve the rejection function by moving on one side, which meets the rejection speed requirements and achieves accurate rejection, avoiding waste caused by erroneous rejection; and during the rejection process, the rejected oil and wet bursting beads have been separated from the detection pipe of the previous detection procedure, so the rejection action will not affect the oil in the detection pipe, thus avoiding the impact on the detection results. Attached Figure Description

[0006] Figure 1 This is a schematic diagram of the structure of a high-speed wet bursting bead removal device for cigarettes according to this utility model; Figure 2 This is a schematic diagram of the main structure of a high-speed wet bursting bead removal device for cigarettes according to this utility model; Figure 3 This is a schematic diagram of the qualified channel in a high-speed wet bursting bead rejection device for cigarettes according to this utility model; Figure 4 This is a schematic diagram of the push plate in a high-speed wet bursting bead removal device for cigarettes according to this utility model; The corresponding figure labels are: 1-Rejection channel, 2-Push plate, 3-High-speed cylinder, 4-Rejection base, 5-Qualified channel, 6-Unqualified channel, 7-Unqualified discharge chute, 8-Hollow hole, 9-Mounting bracket, 10-Flow hole, 11-Fiber optic sensor. Detailed Implementation

[0007] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0008] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0009] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0010] In the description of this utility model, it should be understood that the terms "upper", "lower", "inner", "outer", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use, or the orientation or positional relationship that is commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0011] Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0012] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0013] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0014] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, a high-speed wet bursting bead removal device for cigarettes includes: Remove channel 1; Push plate 2; High-speed moving component; the moving end of the high-speed moving component acts on the push plate 2; The rejection base 4 is equipped with a qualified channel 5 and two unqualified channels 6. The push plate 2 is located between the rejection channel 1 and the rejection base 4. The qualified channel 5 is located between the two unqualified channels 6. The qualified channel 5 is located directly below the rejection channel 1.

[0015] The high-speed rejection device for wet burst beads in cigarettes also includes a defective discharge trough 7, which is located below the two defective channels 6.

[0016] The push plate 2 has a hollow pattern, which consists of multiple hollow holes 8.

[0017] The size of the perforated pattern is larger than the diameter of the wet burst beads.

[0018] The high-speed moving component includes a high-speed cylinder 3 and a mounting bracket 9. The piston rod of the high-speed cylinder 3 is fixedly connected to the first end of the mounting bracket 9, and the second end of the mounting bracket 9 is fixedly connected to the push plate 2. The mounting bracket 9 is provided with a flow hole 10. The model of the high-speed cylinder 3 is AKSC12X10.

[0019] The high-speed wet bursting bead rejection device for cigarettes also includes a PLC control cabinet and a data acquisition unit. The data acquisition unit is used to collect signals from the wet bursting beads passing through rejection channel 1. The data signal input terminal of the PLC control cabinet is connected to the data signal output terminal of the data acquisition unit, and the control signal output terminal of the PLC control cabinet is connected to the control signal output terminal of the high-speed moving component. The data acquisition unit is a fiber optic sensor 11, which is mounted above the push plate 2. The PLC control cabinet model is Beckhoff CX5240-0175, and the fiber optic sensor 11 model is FS-N11P;FU-A10.

[0020] The working principle of this utility model's high-speed wet bursting bead removal device for cigarettes is as follows: The high-speed flowing wet bursting beads move from the previous detection process into the rejection channel 1, and then through the ejection channel to the rejection position. When the wet bursting beads pass through the fiber optic sensor 11, the sensor collects the signal of the wet bursting beads passing through the rejection channel 1 and transmits the signal to the PLC control cabinet. The PLC control cabinet determines whether rejection is necessary. If rejection is necessary, the PLC control cabinet immediately sends a control signal to the high-speed cylinder 3. The high-speed cylinder 3 drives the push plate 2 to push the wet bursting beads out, causing the movement path of the wet bursting beads to deviate, allowing the wet bursting beads to flow out of the non-conforming channel 6 and into the non-conforming discharge trough 7, where they are uniformly discharged into the non-conforming sample collection container, thus realizing the rejection of non-conforming products. The purpose of collecting wet burst beads: qualified wet burst beads follow their original flow path, passing through the flow hole 10 of the mounting frame 9 or through one side of the mounting frame 9 via the push plate 2, and enter the qualified channel 5; the frequency of the high-speed cylinder 3 is 30 Hz per second, and the flow speed of the burst beads is 40 beads per second. Therefore, unqualified channels 6 are designed on both sides of the qualified channel 5, so that the high-speed cylinder 3 can achieve the rejection function by moving on one side. Thus, the high-speed cylinder 3 at 30 Hz per second can achieve 60 rejection actions per second, meeting the rejection speed requirements and achieving accurate rejection, avoiding waste caused by misrejection, reducing the production cost of burst beads, and improving production efficiency.

[0021] The design incorporates a hollowed-out structure with perforated holes (8) on the push plate 2. This minimizes oil splashing during the rejection process. Because a mechanical structure directly ejects the wet bursting beads, there is no atomization of the oil by compressed air, ensuring a safe operating environment. Furthermore, during rejection, the rejected oil and wet bursting beads are separated from the detection pipe of the previous detection procedure. Therefore, the rejection action does not affect the oil in the detection pipe, avoiding any impact on the detection results.

[0022] The technical solution of this utility model is not limited to the specific embodiments described above. All technical modifications made based on the technical solution of this utility model shall fall within the protection scope of this utility model.

Claims

1. A high-speed device for removing wet flavor capsules from cigarettes, characterized in that, include: Eliminate channels; Push plate; High-speed moving parts; The moving end of the high-speed moving component acts on the push plate; Remove the base; The rejection base has a qualified channel and two unqualified channels. The push plate is located between the rejection channel and the rejection base. The qualified channel is located between the two unqualified channels and directly below the rejection channel.

2. The high-speed wet bursting bead removal device for cigarettes according to claim 1, characterized in that, The high-speed rejection device for wet bursting beads in cigarettes also includes a defective discharge chute, which is located below the two defective channels.

3. The high-speed wet bursting bead removal device for cigarettes according to claim 1, characterized in that, The push plate has a hollowed-out pattern.

4. The high-speed wet bursting bead removal device for cigarettes according to claim 3, characterized in that, The size of the perforated pattern is larger than the diameter of the wet burst beads.

5. The high-speed wet bursting bead removal device for cigarettes according to claim 1, characterized in that, The high-speed moving component includes a high-speed cylinder and a mounting bracket. The piston rod of the high-speed cylinder is fixedly connected to the first end of the mounting bracket, and the second end of the mounting bracket is fixedly connected to the push plate. The mounting bracket is provided with a flow hole.

6. The high-speed wet bursting bead removal device for cigarettes according to claim 1, characterized in that, The high-speed wet bursting bead rejection device for cigarettes also includes a PLC control cabinet and a data acquisition unit. The data acquisition unit is used to collect signals of wet bursting beads passing through the rejection channel. The data signal input terminal of the PLC control cabinet is connected to the data signal output terminal of the data acquisition unit, and the control signal output terminal of the PLC control cabinet is connected to the control signal output terminal of the high-speed moving component.

7. A high-speed wet bursting bead removal device for cigarettes according to claim 6, characterized in that, The data acquisition device is a fiber optic sensor.

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