Cleaning device for gears

Abstract

The utility model discloses a kind of cleaning equipment for gear, including cleaning box, observation door, driving motor, rotating seat and adjusting seat, the observation door is hingedly connected in the front side of cleaning box, the driving motor is fixedly installed in the bottom of cleaning box inner wall, the rotating seat is fixedly connected in the output end of driving motor, the adjusting seat is fixedly connected in the top of cleaning box inner wall, the both sides of rotating seat are evenly provided with rotating disc, the surface of rotating disc is fixedly connected with brush.The utility model is through being provided with rotating disc, brush, drive assembly and flushing component, can effectively make drive assembly drive rotating disc rotation, and through rotating disc drive nylon material brush to clean gear slot, solve although being able to clean gear, but part of iron filings and iron powder still remain in gear tooth gap, cause user to be difficult to clean gear slot, reduce the problem of the cleaning efficiency of gear.

Description

Technical Field

[0001] This utility model relates to the field of gear processing technology, specifically to a gear cleaning device. Background Technology

[0002] The manufacturing process of gears involves multiple steps, such as cutting, grinding, chamfering, and demagnetizing. These processes leave a large amount of iron powder and shavings on the gear surface. Performing other processes before cleaning may affect the machining dimensions and accuracy, or the surface may be scratched. Therefore, it is necessary to clean the iron powder and shavings left on the gear surface regularly.

[0003] Currently, Chinese utility model patent CN221694599U discloses a gear cleaning machine, including an air nozzle for cleaning gears and a sealed housing. Inside the sealed housing is a clamping device that fixes the gear by locking its teeth, and a drive device that can move the clamping device. This utility model effectively and conveniently clamps the gears by fixing them with their teeth. After clamping, the drive device allows the gears to be rotated for cleaning, conveniently replacing manual cleaning that causes iron powder and shavings to stick to the body. The cleaning process is more convenient and thorough, freeing up manpower and improving work efficiency. Furthermore, the sealed housing reduces the amount of iron powder and shavings falling into the working environment, optimizing the environment.

[0004] Based on the search of the aforementioned patents and the findings of existing equipment, while the aforementioned equipment can solve the problems of manual operation, cleaning with a rag, or cleaning with an air gun, which can still clean the gears, the cleaning process often leaves the user covered in iron powder and shavings, making it inconvenient and causing the iron powder and shavings to scatter in the environment, resulting in an unhealthy working environment, some iron powder and shavings still remain in the gear teeth, making it difficult for the user to clean the teeth and reducing the cleaning efficiency of the gears. Utility Model Content

[0005] To address the problems mentioned in the background art, the present invention aims to provide a gear cleaning device that improves gear cleaning efficiency. It solves the problem that although gears can be cleaned, some iron filings and iron powder still remain in the gear teeth, making it difficult for users to clean the teeth and reducing the gear cleaning efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a gear cleaning device, comprising a cleaning box, an observation door, a drive motor, a rotating seat, and an adjusting seat. The observation door is movably connected to the front side of the cleaning box via a hinge. The drive motor is fixedly installed at the bottom of the inner wall of the cleaning box. The rotating seat is fixedly connected to the output end of the drive motor. The adjusting seat is fixedly connected to the top of the inner wall of the cleaning box. Rotating discs are provided on both sides of the rotating seat. Brushes are fixedly connected to the surface of the rotating discs. The number of brushes is arranged in several groups and is distributed in a ring at equal distances. The brushes are made of nylon. A support seat is fixedly connected to the rear side of the bottom of the inner wall of the cleaning box. A drive assembly is fixedly installed on the top of the support seat. A rinsing assembly is fixedly installed on the front side of the top of the support seat.

[0007] As a preferred embodiment of the present invention, the drive assembly includes a dual-axis motor, which is fixedly installed on the rear side of the top of the support base. The output end of the dual-axis motor is fixedly connected to a helical gear one, and the front side of the helical gear one is meshed with a helical gear two. The front side of the helical gear two is fixedly connected to the rear side of the rotating disk.

[0008] As a preferred embodiment of this utility model, the rinsing assembly includes a high-pressure water pump, which is fixedly installed on the front side of the top of the support base. A connecting pipe is provided at the bottom of the high-pressure water pump, one end of which is connected to the output end of the high-pressure water pump, and the other end of which is connected to a high-pressure nozzle.

[0009] As a preferred embodiment of this utility model, the surfaces of both the first and second helical teeth are fitted with protective covers, and the inner side of the protective covers is fixedly connected to both sides of the support base.

[0010] As a preferred embodiment of this utility model, the bottom of the protective cover is provided with heat dissipation holes, and a protective net is fixedly connected to the inner wall of the heat dissipation holes.

[0011] As a preferred embodiment of this utility model, both sides of the high-pressure nozzle are fixedly connected to L-plates, and the bottom of the L-plates are fixedly connected to both sides of the top of the support base.

[0012] In a preferred embodiment of this invention, the surface of the rotating disk is movably connected to a limiting plate via a bearing, and the bottom of the limiting plate is fixedly connected to the bottom of the inner wall of the cleaning box.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model, by setting up a rotating disk, a brush, a drive component, and a flushing component, can effectively enable the drive component to drive the rotating disk to rotate, and the rotating disk drives the nylon brush to clean the tooth gaps, so that iron filings and iron powder are quickly separated from the gears. The flushing component cleans the gears, thereby improving the cleaning efficiency and effect of the gears. It solves the problem that although the gears can be cleaned, some iron filings and iron powder will still remain in the gear tooth gaps, making it difficult for users to clean the tooth gaps and reducing the cleaning efficiency of the gears. It has the advantage of improving the cleaning efficiency of gears.

[0015] 2. By setting up a drive component, this utility model can effectively enable the dual-axis motor to drive the first helical gear to rotate, and the first helical gear to drive the second helical gear to rotate. Then the second helical gear drives the rotating disk to rotate, so that the rotating disk drives the nylon brush to clean the tooth gaps, so that iron filings and iron powder are quickly separated from the tooth gaps, thereby improving the cleaning efficiency of the gear.

[0016] 3. By setting up a flushing component, this utility model can improve the cleaning efficiency of gears by starting a high-pressure water pump and drawing water through the input end when cleaning gears. The water is then transported to the high-pressure nozzle through the connecting pipe. The high-pressure nozzle can perform high-pressure flushing on the surface of the gears, thereby preventing impurities from remaining on the surface of the gears. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of the internal structure of the cleaning box of this utility model;

[0019] Figure 3 This is a cross-sectional three-dimensional structural diagram of the protective cover of this utility model.

[0020] In the diagram: 1. Cleaning box; 2. Observation door; 3. Drive motor; 4. Rotating seat; 5. Adjusting seat; 6. Rotating disc; 7. Brush; 8. Support seat; 9. Drive assembly; 91. Dual-axis motor; 92. Helical gear one; 93. Helical gear two; 10. Flushing assembly; 101. High-pressure water pump; 102. Connecting pipe; 103. High-pressure nozzle; 11. Protective cover; 12. Heat dissipation hole; 13. Protective net; 14. L-plate; 15. Limiting plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 3 As shown, the present invention provides a gear cleaning device, including a cleaning box 1, an observation door 2, a drive motor 3, a rotating seat 4, and an adjusting seat 5. The observation door 2 is movably connected to the front side of the cleaning box 1 via a hinge. The drive motor 3 is fixedly installed at the bottom of the inner wall of the cleaning box 1. The rotating seat 4 is fixedly connected to the output end of the drive motor 3. The adjusting seat 5 is fixedly connected to the top of the inner wall of the cleaning box 1. Rotating disks 6 are provided on both sides of the rotating seat 4. Brushes 7 are fixedly connected to the surface of the rotating disks 6. The number of brushes 7 is set in several groups and is distributed in a ring at equal distances. The brushes 7 are made of nylon. A support seat 8 is fixedly connected to the rear side of the bottom of the inner wall of the cleaning box 1. A drive assembly 9 is fixedly installed on the top of the support seat 8. A rinsing assembly 10 is fixedly installed on the front side of the top of the support seat 8.

[0023] refer to Figure 2 and Figure 3 The drive assembly 9 includes a dual-axis motor 91, which is fixedly mounted on the rear side of the top of the support base 8. The output end of the dual-axis motor 91 is fixedly connected to a helical gear 92, and the front side of the helical gear 92 is meshed with a helical gear 93. The front side of the helical gear 93 is fixedly connected to the rear side of the rotating disk 6.

[0024] As a technical optimization of this utility model, by setting the drive component 9, the dual-axis motor 91 can effectively drive the helical gear 1 92 to rotate, and the helical gear 1 92 drives the helical gear 2 93 to rotate. Then the helical gear 2 93 drives the rotating disk 6 to rotate, so that the rotating disk 6 drives the nylon brush 7 to clean the tooth gap, so that iron filings and iron powder are quickly separated from the tooth gap, thereby improving the cleaning efficiency of the gear.

[0025] refer to Figure 2 and Figure 3 The rinsing assembly 10 includes a high-pressure water pump 101, which is fixedly installed on the front side of the top of the support base 8. A connecting pipe 102 is provided at the bottom of the high-pressure water pump 101. One end of the connecting pipe 102 is connected to the output end of the high-pressure water pump 101, and the other end of the connecting pipe 102 is connected to a high-pressure nozzle 103.

[0026] As a technical optimization of this utility model, by setting up the flushing component 10, when cleaning the gear, the high-pressure water pump 101 is started and water is drawn in through the input end. Then the water is transported to the high-pressure nozzle through the connecting pipe 102. The high-pressure nozzle 103 can perform high-pressure flushing on the surface of the gear, thereby improving the cleaning efficiency of the gear and preventing impurities from remaining on the surface of the gear.

[0027] refer to Figure 2 and Figure 3 The surfaces of helical teeth 92 and 93 are each covered with a protective cover 11, and the inner side of the protective cover 11 is fixedly connected to both sides of the support base 8.

[0028] As a technical optimization of this utility model, by setting a protective cover 11, the protective cover 11 can effectively cover the helical teeth 92 and 93, thereby protecting the helical teeth 92 and 93 and preventing the iron filings that fly during cleaning from affecting the transmission of the helical teeth 92 and 93.

[0029] refer to Figure 2 and Figure 3 The bottom of the protective cover 11 is provided with heat dissipation holes 12, and a protective net 13 is fixedly connected to the inner wall of the heat dissipation holes 12.

[0030] As a technical optimization of this utility model, by setting heat dissipation holes 12 and protective net 13, when the helical gear 1 92 and the helical gear 2 93 are in operation for a long time, the heat generated by the transmission can be discharged through the heat dissipation holes 12, preventing the temperature of the helical gear 1 92 and the helical gear 2 93 from being too high during operation, and the protective cover 11 can prevent iron filings from entering the interior of the protective cover 11.

[0031] refer to Figure 2 and Figure 3 Both sides of the high-pressure nozzle 103 are fixedly connected to L-plates 14, and the bottom of the L-plates 14 is fixedly connected to both sides of the top of the support base 8.

[0032] As a technical optimization of this utility model, by setting the L plate 14, the high-pressure nozzle 103 can be effectively fixed by the L plate 14, thereby improving the stability of the high-pressure nozzle 103 during rinsing and preventing the high-pressure nozzle 103 from shaking violently during use.

[0033] refer to Figure 2 and Figure 3 The surface of the rotating disk 6 is movably connected to the limiting plate 15 via a bearing, and the bottom of the limiting plate 15 is fixedly connected to the bottom of the inner wall of the cleaning box 1.

[0034] As a technical optimization of this utility model, by setting a limiting plate 15, the limiting plate 15 can effectively limit the rotating disk 6, thereby improving the stability of the rotating disk 6 when it rotates and preventing the rotating disk 6 from deviating and shaking during high-speed rotation.

[0035] The working principle and usage process of this utility model are as follows: First, the user opens the observation door 2 and places the gear inside the cleaning box 1. Then, the gear is placed on top of the rotating seat 4, fixing the gear between the rotating seat 4 and the adjusting seat 5. Next, the drive motor 3 is started to rotate the gear. During the cleaning process, the dual-shaft motor 91 drives the first helical gear 92 to rotate, which in turn drives the second helical gear 93 to rotate. The second helical gear 93 then drives the rotating disk 6 to rotate, causing the rotating disk 6 to drive the nylon brush 7 to clean the tooth gaps. This quickly separates iron filings and iron powder from the tooth gaps, thereby improving the cleaning efficiency and effect of the gear, and preventing iron filings and iron powder from remaining on the gear surface. The brush 7 effectively cleans the gear gaps. During the cleaning process of the gear teeth, the staff starts the high-pressure water pump 101 and draws water through the input end. The water is then transported to the high-pressure nozzle through the connecting pipe 102. The high-pressure nozzle 103 can perform high-pressure rinsing on the surface of the gear, thereby improving the cleaning effect of the gear and preventing impurities from remaining on the surface of the gear. During the cleaning process, the protective cover 11 covers the helical gear 1 92 and helical gear 2 93, thereby protecting the helical gear 1 92 and helical gear 2 93 and preventing the iron filings splashed during cleaning from affecting the transmission of the helical gear 1 92 and helical gear 2 93. The heat generated by the transmission can be discharged through the heat dissipation hole 12 to prevent the temperature of the helical gear 1 92 and helical gear 2 93 from getting too high during operation. The protective cover 11 can also prevent iron filings from entering the interior of the protective cover 11.

[0036] In summary, this gear cleaning device, by incorporating a rotating disk 6, a brush 7, a drive assembly 9, and a flushing assembly 10, effectively enables the drive assembly 9 to rotate the rotating disk 6. The rotating disk 6 then drives the nylon brush 7 to clean the gear teeth, quickly separating iron filings and iron powder from the gears. The flushing assembly 10 then cleans the gears, thereby improving the cleaning efficiency and effect. This solves the problem that although the gears can be cleaned, some iron filings and iron powder still remain in the gear teeth, making it difficult for users to clean the teeth and reducing the cleaning efficiency.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gear cleaning device, comprising a cleaning box (1), an observation door (2), a drive motor (3), a rotating seat (4), and an adjusting seat (5), characterized in that: The observation door (2) is movably connected to the front side of the cleaning box (1) via a hinge. The drive motor (3) is fixedly installed at the bottom of the inner wall of the cleaning box (1). The rotating seat (4) is fixedly connected to the output end of the drive motor (3). The adjusting seat (5) is fixedly connected to the top of the inner wall of the cleaning box (1). Rotating disks (6) are provided on both sides of the rotating seat (4). Brushes (7) are fixedly connected to the surface of the rotating disks (6). The number of brushes (7) is set in several groups and is distributed in a ring at equal distances. The brushes (7) are made of nylon. A support seat (8) is fixedly connected to the rear side of the bottom of the inner wall of the cleaning box (1). A drive assembly (9) is fixedly installed on the top of the support seat (8). A flushing assembly (10) is fixedly installed on the front side of the top of the support seat (8).

2. The gear cleaning device according to claim 1, characterized in that: The drive assembly (9) includes a dual-axis motor (91), which is fixedly installed on the rear side of the top of the support base (8). The output end of the dual-axis motor (91) is fixedly connected to a helical gear one (92), and the front side of the helical gear one (92) is meshed with a helical gear two (93). The front side of the helical gear two (93) is fixedly connected to the rear side of the rotating disk (6).

3. The gear cleaning device according to claim 1, characterized in that: The flushing assembly (10) includes a high-pressure water pump (101), which is fixedly installed on the front side of the top of the support base (8). A connecting pipe (102) is provided at the bottom of the high-pressure water pump (101). One end of the connecting pipe (102) is connected to the output end of the high-pressure water pump (101), and the other end of the connecting pipe (102) is connected to a high-pressure nozzle (103).

4. A gear cleaning device according to claim 2, characterized in that: The surfaces of both the first helical tooth (92) and the second helical tooth (93) are covered with protective covers (11), and the inner side of the protective cover (11) is fixedly connected to both sides of the support base (8).

5. A gear cleaning device according to claim 4, characterized in that: The bottom of the protective cover (11) is provided with a heat dissipation hole (12), and a protective net (13) is fixedly connected to the inner wall of the heat dissipation hole (12).

6. A gear cleaning device according to claim 3, characterized in that: Both sides of the high-pressure nozzle (103) are fixedly connected to L-plates (14), and the bottom of the L-plates (14) is fixedly connected to the two sides of the top of the support base (8).

7. A gear cleaning device according to claim 1, characterized in that: The surface of the rotating disk (6) is movably connected to a limiting plate (15) via a bearing, and the bottom of the limiting plate (15) is fixedly connected to the bottom of the inner wall of the cleaning box (1).

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