Lead surface treatment production line

Abstract

The utility model belongs to the field of lead production, concretely relates to a lead surface treatment production line, including the bottom plate, the top fixedly connected with workstation of bottom plate, the left side fixedly connected with cleaning tank of workstation top, the inside movable joint of cleaning tank has the brush washing roller, the inside of cleaning tank is provided with the flush subassembly, the right side fixed mounting has the winding roller of workstation top, the inside fixedly connected with the oil removal mechanism of workstation. The utility model adds the structure such as cleaning tank, flush subassembly, winding roller and oil removal mechanism etc. on the workstation, realizes the coherent processing from the oil removal, brush washing to flush, winding of lead surface, reduces the transfer time between processes, improves production efficiency, adds the structure such as workstation etc. on the bottom plate, makes compact structure, saves equipment occupied space, through the multi-link collaborative processing, can remove the oil dirt, impurity etc. on the lead surface comprehensively, improves surface treatment quality, provides more clean base for subsequent processing.

Description

Technical Field

[0001] This utility model relates to the field of lead wire production technology, specifically a lead wire surface treatment production line. Background Technology

[0002] In the lead wire production process, surface cleaning and degreasing are key steps to ensure product quality. Dust, impurities and oil stains (such as cutting oil, rust-preventive oil, etc.) often adhere to the surface of the lead wire due to factors such as processing environment and storage conditions. If these contaminants are not thoroughly removed, they will directly affect the effect of subsequent electroplating, welding and other processes, resulting in problems such as poor plating adhesion and loose welding, and even reducing the conductivity and service life of the lead wire.

[0003] Traditional lead surface treatment methods have many limitations: Cleaning: These often involve manual brushing or simple rinsing, which is not only water-intensive and costly, but also results in uneven rinsing and residue buildup. Furthermore, manual operation is inefficient and unsuitable for large-scale production. Degreasing: These methods primarily rely on chemical soaking or high-pressure spraying. However, traditional methods struggle to thoroughly clean stubborn oil stains in complex structures such as crevices and grooves on the lead surface, resulting in poor degreasing performance. Additionally, the lead is prone to friction with equipment during cleaning, causing surface damage and affecting product integrity. Utility Model Content

[0004] The purpose of this invention is to provide a lead wire surface treatment production line that solves many limitations of traditional lead wire surface treatment methods: Cleaning: Manual brushing or simple rinsing is often used, which is not only water-intensive and costly, but also results in uneven rinsing and impurity residue; manual operation is inefficient and difficult to adapt to large-scale production needs; Degreasing: Relying mainly on chemical soaking or high-pressure spraying, traditional methods are ineffective at cleaning stubborn oil stains in complex structures such as crevices and grooves on the lead wire surface, resulting in poor degreasing effect; Furthermore, the lead wire is prone to friction with the equipment during cleaning, causing surface damage and affecting product integrity.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a lead surface treatment production line, including a base plate, a workbench fixedly connected to the top of the base plate, a cleaning box fixedly connected to the left side of the top of the workbench, a brush roller movably connected inside the cleaning box, a rinsing assembly provided inside the cleaning box, a take-up roller fixedly installed on the right side of the top of the workbench, and an oil removal mechanism fixedly connected inside the workbench.

[0006] Preferably, the rinsing assembly includes a water pump, which is fixedly connected to the top of the cleaning tank. The inlet of the water pump extends through to the bottom of the interior of the cleaning tank, and the outlet of the water pump extends through to the top of the interior of the cleaning tank. The outlet of the water pump is connected to a spray plate, and the top of the spray plate is fixedly connected to the top of the inner wall of the cleaning tank.

[0007] Preferably, the degreasing mechanism includes a cleaning tank, which is fixedly connected inside the workbench. A limiting roller is movably connected inside the cleaning tank, and ultrasonic transmitters are fixedly connected to the four corners of the bottom of the inner wall of the cleaning tank.

[0008] Preferably, anti-wear rollers are slidably connected to both sides of the top of the workbench, and the anti-wear rollers are located on both sides of the top of the cleaning tank.

[0009] Preferably, a support plate is fixedly connected to the bottom of the cleaning tank, and the bottom of the support plate is fixedly connected to the top of the base plate.

[0010] Preferably, the input end of the water pump is connected to a filter box, which is located inside the cleaning chamber.

[0011] Preferably, a seat plate is fixedly connected to both sides of the top of the workbench, and an electric cylinder is fixedly connected to the front and rear sides of the bottom of the seat plate. The output end of the electric cylinder extends through to the top of the seat plate, and a lifting plate is fixedly connected to the output end of the electric cylinder. Water-absorbing cotton is fixedly connected to the bottom of the lifting plate and the top of the seat plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model achieves continuous processing of the lead wire surface from degreasing and brushing to rinsing and winding by adding a cleaning box, rinsing components, winding roller and degreasing mechanism to the workbench, thereby reducing the transfer time between processes and improving production efficiency.

[0014] 2. This utility model makes the structure compact and saves equipment space by adding a workbench and other structures to the base plate; through multi-stage collaborative processing, it can completely remove oil stains, impurities and other contaminants from the lead wire surface, improve the surface treatment quality, and provide a cleaner base for subsequent processing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a three-dimensional cross-sectional view of the cleaning box of this utility model;

[0017] Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0018] In the diagram: 1. Base plate; 2. Workbench; 3. Cleaning box; 4. Brush roller; 51. Water pump; 52. Spray plate; 6. Take-up roller; 71. Cleaning tank; 72. Restriction roller; 73. Ultrasonic generator; 8. Anti-wear roller; 9. Support plate; 10. Filter box; 11. Seat plate; 12. Electric cylinder; 13. Lifting plate; 14. Absorbent cotton. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-3 A lead wire surface treatment production line includes a base plate 1, a workbench 2 fixedly connected to the top of the base plate 1, a cleaning box 3 fixedly connected to the left side of the top of the workbench 2, a brush roller 4 movably connected inside the cleaning box 3, a rinsing assembly inside the cleaning box 3, a take-up roller 6 fixedly installed on the right side of the top of the workbench 2, and an oil removal mechanism fixedly connected inside the workbench 2.

[0021] Please see Figure 1-2 The rinsing assembly includes a water pump 51, which is fixedly connected to the top of the cleaning tank 3. The inlet of the water pump 51 extends through to the bottom of the interior of the cleaning tank 3, and the outlet of the water pump 51 extends through to the top of the interior of the cleaning tank 3. The outlet of the water pump 51 is connected to a spray plate 52, and the top of the spray plate 52 is fixedly connected to the top of the inner wall of the cleaning tank 3.

[0022] Furthermore, the water pump 51 and the spray plate 52 can form a circulating rinsing structure, which has the following advantages: the water pump 51 enables the recycling of clean water, reducing water waste and lowering production water costs; the spray plate 52 can evenly spray water onto the lead wire, ensuring that all parts of the lead wire surface are thoroughly rinsed, preventing residual impurities from adhering after brushing and improving the rinsing effect; the cooperation between the water pump 51 and the spray plate 52 automates the rinsing process, reduces manual intervention, and improves operational convenience.

[0023] Please see Figure 1-2 The degreasing mechanism includes a cleaning tank 71, which is fixedly connected inside the workbench 2. A limiting roller 72 is movably connected inside the cleaning tank 71, and ultrasonic transmitters 73 are fixedly connected to the four corners of the bottom of the inner wall of the cleaning tank 71.

[0024] Furthermore, through the ultrasonic generator 73, the energy from the bursting of tiny bubbles generated by high-frequency vibration can penetrate deep into the gaps and grooves on the surface of the lead wire, effectively removing attached oil stains (especially stubborn oil stains that are difficult to remove with traditional cleaning), resulting in more thorough oil removal. The limiting roller 72 can position the lead wire, preventing it from moving around randomly in the cleaning tank 71, ensuring that it is in full contact with the ultrasonic energy and improving the uniformity of oil removal. The cleaning tank 71 is a closed space, which can reduce the volatilization of the degreasing agent and reduce raw material consumption.

[0025] Please see Figure 1-2 Anti-wear rollers 8 are slidably connected to both sides of the top of the workbench 2, and the anti-wear rollers 8 are located on both sides of the top of the cleaning tank 71.

[0026] Furthermore, by setting the anti-wear roller 8, the anti-wear roller 8 can support the lead wire and reduce its direct friction with the edge of the worktable 2, avoiding scratches and damage to the lead wire surface due to friction, and protecting the integrity of the lead wire; at the same time, the sliding connection of the anti-wear roller 8 can adapt to lead wires of different diameters, improving the versatility of the equipment.

[0027] Please see Figure 1-2 The bottom of the cleaning tank 71 is fixedly connected to a support plate 9, and the bottom of the support plate 9 is fixedly connected to the top of the base plate 1.

[0028] Furthermore, the support plate 9 enhances the structural stability of the cleaning tank 71, preventing deformation or displacement of the cleaning tank 71 due to the weight of the internal liquid or operational vibration. At the same time, the support plate 9 raises the bottom of the cleaning tank 71, facilitating the placement of other equipment or maintenance operations below the cleaning tank 71, thus improving the convenience of equipment installation and maintenance.

[0029] Please see Figure 1-2 The input end of the water pump 51 is connected to the filter box 10, which is located inside the cleaning box 3.

[0030] Furthermore, the filter box 10 can filter the water entering the water pump 51, intercepting impurities and particles in the water, preventing impurities from entering the water pump 51 and causing wear or blockage, thus extending the service life of the water pump 51. At the same time, the filtered water is cleaner, which can reduce the risk of impurities re-adhering to the lead wire during the rinsing process and ensure the rinsing quality.

[0031] Please see Figure 1 Both sides of the top of the workbench 2 are fixedly connected to a seat plate 11. The front and rear sides of the bottom of the seat plate 11 are fixedly connected to an electric cylinder 12. The output end of the electric cylinder 12 extends through to the top of the seat plate 11. The output end of the electric cylinder 12 is fixedly connected to a lifting plate 13. The bottom of the lifting plate 13 and the top of the seat plate 11 are both fixedly connected to absorbent cotton 14.

[0032] Furthermore, the absorbent cotton 14 quickly removes moisture from the surface of the lead wire through its adsorption properties, preventing water from entering subsequent processes and causing problems such as rust and mold. The adjustable function of the electric cylinder 12 can adapt to lead wires of different thicknesses, ensuring full contact between the absorbent cotton 14 and the lead wire, thus improving the water absorption efficiency. The water absorption process is automated, reducing the tediousness of manual wiping and improving production continuity.

[0033] The specific implementation process of this utility model is as follows: When in use, the lead wire is inserted into the inside of the cleaning box 3, passes through the inside of the absorbent cotton 14 and the bottom of the limiting roller 72 in sequence, and finally wraps around the surface of the take-up roller 6. When it is necessary to remove the dirt on the surface of the lead wire, the water pump 51 and the scrubbing roller 4 are started. The water pump 51 delivers the water flow inside the cleaning box 3 to the inside of the spray plate 52. The spray plate 52 sprays the water flow onto the surface of the lead wire, and then the scrubbing roller 4 scrubs the lead wire. However, the water and the scrubbing roller 4 cannot remove the oil stains on the surface.

[0034] The ultrasonic generator 73 is activated, which causes the organic solvent inside the cleaning tank 71 to generate tiny water bubbles, thereby cleaning the oil stains on the lead wire that has passed through the cleaning tank 71. When the lead wire comes out of the cleaning box 3, the absorbent cotton 14 on the left side cleans the water droplets on the surface of the lead wire, preventing water from entering the cleaning tank 71 and mixing with the organic solvent.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lead surface treatment production line, comprising a base plate (1), characterized in that: A workbench (2) is fixedly connected to the top of the base plate (1). A cleaning box (3) is fixedly connected to the left side of the top of the workbench (2). A brush roller (4) is movably connected inside the cleaning box (3). A rinsing assembly is provided inside the cleaning box (3). A take-up roller (6) is fixedly installed on the right side of the top of the workbench (2). An oil removal mechanism is fixedly connected inside the workbench (2).

2. The lead surface treatment production line according to claim 1, characterized in that: The rinsing assembly includes a water pump (51), which is fixedly connected to the top of the cleaning tank (3). The inlet of the water pump (51) extends through to the bottom of the interior of the cleaning tank (3), and the outlet of the water pump (51) extends through to the top of the interior of the cleaning tank (3). The outlet of the water pump (51) is connected to a spray plate (52), and the top of the spray plate (52) is fixedly connected to the top of the inner wall of the cleaning tank (3).

3. The lead surface treatment production line according to claim 1, characterized in that: The degreasing mechanism includes a cleaning tank (71), which is fixedly connected inside the workbench (2). A limiting roller (72) is movably connected inside the cleaning tank (71), and an ultrasonic transmitter (73) is fixedly connected to the four corners of the bottom of the inner wall of the cleaning tank (71).

4. The lead surface treatment production line according to claim 3, characterized in that: The workbench (2) has anti-wear rollers (8) slidably connected to both sides of the top, and the anti-wear rollers (8) are located on both sides of the top of the cleaning tank (71).

5. The lead surface treatment production line according to claim 3, characterized in that: The bottom of the cleaning tank (71) is fixedly connected to a support plate (9), and the bottom of the support plate (9) is fixedly connected to the top of the base plate (1).

6. The lead surface treatment production line according to claim 2, characterized in that: The input end of the water pump (51) is connected to a filter box (10), which is located inside the cleaning box (3).

7. The lead surface treatment production line according to claim 1, characterized in that: The workbench (2) has a seat plate (11) fixedly connected to both sides of the top. The front and rear sides of the bottom of the seat plate (11) are fixedly connected to an electric cylinder (12). The output end of the electric cylinder (12) extends through to the top of the seat plate (11). The output end of the electric cylinder (12) is fixedly connected to a lifting plate (13). The bottom of the lifting plate (13) and the top of the seat plate (11) are both fixedly connected to absorbent cotton (14).

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