A casting cleaning device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGSHAN COUNTY RONGHAI INTELLIGENT EQUIPMENT CO LTD
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-07
AI Technical Summary
现有的铸件清洗装置在对铸件进行清洗时,需要对铸件进行夹持固定,以方便对其进行翻转清洗,但是在清洗复杂结构或异形铸件时,夹持盲区容易积存污物,常规喷淋难以彻底冲洗,需多次装卸和重复清洗
1、本申请中,设置有调节组件和套筒,工作过程中,转环通过伸缩杆带动套环转动,套环带动滑杆在滑槽内滑动,使得弧形板与固定杆之间发生转动,电推杆与套筒中心位置距离发生变化,使得两组夹块的位置得到变化,通过两个套环分别控制两组夹块,并且两组滑槽位于水平高度不同,使得两组夹块可以分别对铸件进行控制,再配合转动转头,可以使得铸件外侧壁不会出现夹持区域有残渣留存,提高工作的效率,保障了产品质量。
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Figure CN224599993U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting processing, specifically a casting cleaning device. Background Technology
[0002] After machining, castings may have impurities such as metal shavings and grease on their surface, requiring cleaning. Existing casting cleaning equipment requires clamping and fixing the castings to facilitate turning them over for cleaning. However, when cleaning complex or irregularly shaped castings, dirt can easily accumulate in the clamping blind spots, making it difficult to thoroughly rinse with conventional spraying, requiring multiple loading and unloading and repeated cleaning. Utility Model Content
[0003] The purpose of this invention is to provide a casting cleaning device that can flexibly adjust the clamping position, achieve comprehensive cleaning, and has a water circulation function.
[0004] To achieve the above objectives, this utility model provides the following technical solution: A casting cleaning device includes a mounting frame, two sleeves symmetrically and rotatably connected to both sides of the mounting frame, a rotating head fixedly connected to one end of each sleeve, four fixing rods symmetrically and fixedly connected to the inner sidewall of each sleeve, an arc-shaped plate sleeved on each fixing rod, an electric push rod fixedly connected to the other end of each arc-shaped plate, the output end of the electric push rod connected to a clamping block, the sleeves connected to an adjusting assembly, a spraying assembly provided at the upper end of the mounting frame, and a cleaning assembly provided at the bottom of the mounting frame.
[0005] The adjusting assembly includes a collar, a rotating ring, and a telescopic rod. Two collars are fitted on the outer wall of the sleeve. Two sets of sliding grooves are formed on the outer wall of the mounting bracket. A sliding rod is slidably connected to the inner wall of each set of sliding grooves. One end of the sliding rod is slidably connected to the outer wall of the arc-shaped plate, and the other end of the sliding rod is fixedly connected to the inner wall of the collar. Two rotating rings are threadedly connected to the outer side of the sleeve. The two rotating rings are fixedly connected to the collar through the telescopic rod.
[0006] A torsion spring is fitted onto the fixed rod, and the two ends of the torsion spring are fixedly connected to the fixed rod and the arc-shaped plate, respectively.
[0007] The inner wall of the clamping block is fixedly attached with an anti-slip pad.
[0008] The spraying assembly includes nozzles and external water pipes. Several nozzles are symmetrically and rotatably connected to the upper two sides of the mounting bracket, and the water inlet end of each nozzle is fixedly connected to an external water pipe.
[0009] The cleaning assembly includes a filter plate and a water collection tank. The mounting frame has an installation opening on one side, and the inner wall of the installation opening is slidably connected to the filter plate. A handle is fixedly connected to the filter plate. The filter plate is slidably connected to the inner bottom of the mounting frame. A through groove is opened in the inner bottom of the mounting frame, and the lower end of the through groove is engaged with the water collection tank. A drain pipe is connected through the lower surface of the water collection tank. Several brackets are symmetrically fixedly connected to the lower surface of the mounting frame.
[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. In this application, an adjustment component and a sleeve are provided. During operation, the rotating ring drives the sleeve to rotate via the telescopic rod. The sleeve drives the slide rod to slide in the slide groove, causing the arc plate and the fixed rod to rotate. The distance between the electric push rod and the center position of the sleeve changes, causing the position of the two sets of clamping blocks to change. The two sets of clamping blocks are controlled by the two sleeves respectively, and the two sets of slide grooves are located at different horizontal heights, so that the two sets of clamping blocks can control the casting separately. In conjunction with the rotating head, it can be ensured that no residue remains in the clamping area on the outer wall of the casting, thereby improving work efficiency and ensuring product quality.
[0011] 2. This application is equipped with a spraying component and a cleaning component. When the nozzle is working, water is supplied by an external water pipe. After rinsing, the residue on the outside of the casting is filtered by the filter plate. By pulling the handle, the filter plate can be pulled out for treatment. The filtered water enters the water collection tank and is discharged through the drain pipe. The treated water can be sprayed again by the nozzle through the external water pipe, which saves water resources and reduces costs. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the present invention; Figure 3 This is a cross-sectional view of the connecting structure of the sleeve of this utility model; Figure 4 This is a cross-sectional view of the connecting structure of the collar of this utility model; Figure 5 This is a schematic diagram of the connection structure of the rotating head of this utility model.
[0013] In the diagram: 1. Mounting bracket; 2. Sleeve; 3. Fixing rod; 4. Arc plate; 5. Electric actuator; 6. Clamping block; 7. Anti-slip pad; 8. Slide groove; 9. Collar; 10. Rotary ring; 11. Telescopic rod; 12. Rotating head; 13. Torsion spring; 14. Nozzle; 15. External water pipe; 16. Through groove; 17. Filter plate; 18. Handle; 19. Water collection tank; 20. Drain pipe; 21. Bracket; 22. Slide rod. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] like Figures 1 to 5 As shown, a casting cleaning device includes a mounting frame 1. Two sleeves 2 are symmetrically rotatably connected to both sides of the mounting frame 1. A rotating head 12 is fixedly connected to the end of each sleeve 2. The sleeve 2 serves as the core transmission component. Four sets of fixed rods 3 are installed inside the sleeve 2. One end of an arc-shaped plate 4 is sleeved on the fixed rod 3. The arc-shaped plate 4 can rotate around the fixed rod 3 under force. The other end of the arc-shaped plate 4 is fixedly connected to an electric push rod 5. The output end of the electric push rod 5 is connected to a clamping block 6. The electric push rod 5 needs to be waterproofed and is used to provide linear thrust to push the clamping block 6 to clamp and release the casting, adapting to different clamping requirements.
[0016] The sleeve 2 is connected to an adjusting assembly, which includes a collar 9, a rotating ring 10, and a telescopic rod 11. Preferably, in this application, two collars 9 are fitted onto the outer wall of the sleeve 2, and two sets of sliding grooves 8 are formed on the outer wall of the mounting bracket 1. Sliding rods 22 are slidably connected to the inner walls of both sets of sliding grooves 8. The other end of each sliding rod 22 is slidably connected to the outer wall of an arc-shaped plate 4. The two sets of sliding rods 22 are fixedly connected to the inner walls of the two collars 9 at their outer ends on the sleeve 2. Two rotating rings 10 are threaded onto the outer wall of the sleeve 2, and the two rotating rings 10 are fixedly connected to the collars 9 via the telescopic rod 11. This application has four sliding rods, arranged in pairs, with each pair connected to a collar.
[0017] Specifically, when using this casting cleaning device, the casting to be cleaned is placed inside the mounting frame 1, between two sets of clamping blocks 6. According to the shape of the casting, the two rotating rings 10 are rotated respectively. The rotating rings 10 push the collar 9 to move along the sleeve 2 through the telescopic rod 11. The collar 9 drives the corresponding sliding rod 22 to slide in the sliding groove 8, thereby pushing the arc plate 4 to rotate around the fixed rod 3. The angle and position of the electric push rod 5 are changed, and the electric push rod 5 is started to push the clamping block 6 to move towards the casting. The casting is clamped by the anti-slip pad 7. The sleeve 2 is rotated manually or driven by the rotating head 12, causing the casting to rotate. This ensures that no residue remains on the outer wall of the casting in the clamping area, improves work efficiency, and ensures product quality.
[0018] Preferably, a torsion spring 13 is sleeved on the fixing rod 3. The torsion spring 13 is used to provide the restoring force of the arc plate 4 and maintain the stability of the clamping mechanism. The two ends of the torsion spring 13 are fixedly connected to the fixing rod 3 and the arc plate 4 respectively. An anti-slip pad 7 is fixedly pasted on the inner side wall of the clamping block 6. The friction coefficient is large, which can increase the friction force of the clamping block 6 during the clamping process.
[0019] Furthermore, the spraying assembly includes nozzles 14 and external water pipes 15. Several nozzles 14 are symmetrically and rotatably connected to both sides of the upper end of the mounting frame 1. This allows for multi-angle, full-coverage water spraying, improving the cleaning effect. A cleaning assembly is also installed at the bottom of the mounting frame 1. This assembly consists of a filter plate 17, a water collection tank 19, and a drain pipe 20, enabling wastewater filtration and collection, supporting water resource recycling, and enhancing the environmental friendliness of the device. Simultaneously, a secondary filter screen can be installed inside the water collection tank 19 to prevent debris from clogging the drain pipe 20.
[0020] The cleaning component includes a filter plate 17 and a water collection tank 19. The water collection tank 19 is located at the bottom of the mounting frame 1 and receives sewage through a channel 16. After preliminary sedimentation, the clean water is discharged through a drain pipe 20 and can be connected to a circulating water system to achieve water resource reuse. An installation port is opened on one side of the mounting frame 1. The inner side wall of the installation port is slidably connected to the filter plate 17. A handle 18 is fixedly connected to the filter plate 17. The filter plate 17 is slidably connected to the inner bottom of the mounting frame 1. A channel 16 is opened in the inner bottom of the mounting frame 1. The lower end of the channel 16 is engaged with the water collection tank 19. A drain pipe 20 is connected through the lower surface of the water collection tank 19. Several brackets 21 are symmetrically fixedly connected to the lower surface of the mounting frame 1.
[0021] The nozzle 14 sprays water at multiple angles to thoroughly rinse the casting. The wastewater after rinsing flows into the collection tank 19 through the channel 16 and is filtered by the filter plate 17. Impurities remain on the filter plate 17, while the clean water is discharged through the drain pipe 20 or recycled. After rinsing, the filter plate 17 is pulled out by the handle 18, the accumulated impurities are cleaned, and then it is reinserted. The filtered water enters the collection tank 19 and is discharged through the drain pipe 20. The treated water can be sprayed again by the nozzle 14 through the external water pipe 15, saving water resources and reducing costs.
[0022] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A casting cleaning device, comprising a mounting frame (1), characterized in that: The mounting bracket (1) has two sleeves (2) symmetrically rotatably connected on both sides. One end of the sleeve (2) is fixedly connected to a rotating head (12). The inner side wall of the sleeve (2) is symmetrically fixedly connected to four fixing rods (3). An arc plate (4) is sleeved on the fixing rod (3). An electric push rod (5) is fixedly connected to the other end of the arc plate (4). The output end of the electric push rod (5) is connected to the clamping block (6). The sleeve (2) is connected to the adjusting component. A spraying component is provided at the upper end of the mounting bracket (1). A cleaning component is also provided at the bottom of the mounting bracket (1).
2. The casting cleaning device according to claim 1, characterized in that: The adjustment assembly includes a collar (9), a rotating ring (10), and a telescopic rod (11). Two collars (9) are fitted on the outer wall of the sleeve (2). Two sets of sliding grooves (8) are opened on the outer wall of the mounting bracket (1). Sliding rods (22) are slidably connected to the inner walls of the two sets of sliding grooves (8). One end of the sliding rod (22) is slidably connected to the outer wall of the arc plate (4), and the other end of the sliding rod (22) is fixedly connected to the inner wall of the collar (9). Two rotating rings (10) are threadedly connected to the outer side of the sleeve (2). The two rotating rings (10) are fixedly connected to the collars (9) respectively through the telescopic rod (11).
3. The casting cleaning device according to claim 2, characterized in that: A torsion spring (13) is fitted on the fixed rod (3), and the two ends of the torsion spring (13) are fixedly connected to the fixed rod (3) and the arc plate (4) respectively.
4. The casting cleaning device according to claim 1, characterized in that: The inner wall of the clamp (6) is fixedly attached with an anti-slip pad (7).
5. The casting cleaning device according to claim 1, characterized in that: The spraying assembly includes a nozzle (14) and an external water pipe (15). Several nozzles (14) are symmetrically and rotatably connected to the upper two sides of the mounting bracket (1). The water inlet end of each nozzle (14) is fixedly connected to an external water pipe (15).
6. The casting cleaning device according to claim 1, characterized in that: The cleaning assembly includes a filter plate (17) and a water collection tank (19). The mounting frame (1) has an installation port on one side. The inner wall of the installation port is slidably connected to the filter plate (17). A handle (18) is fixedly connected to the filter plate (17). The filter plate (17) is slidably connected to the inner bottom of the mounting frame (1). A through groove (16) is opened in the inner bottom of the mounting frame (1). The lower end of the through groove (16) is engaged with the water collection tank (19). A drain pipe (20) is connected through the lower surface of the water collection tank (19). Several brackets (21) are symmetrically fixedly connected to the lower surface of the mounting frame (1).