A new energy automobile cable fine aluminum wire surface cleaning treatment device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YIRUN CABLE CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现有技术中,授权公告号为CN222600618U的一篇中国专利文件中,记载了一种新能源汽车电缆用细铝线表面清洁处理装置,该专利仅依赖毛刷和喷淋清洁,对顽固油污去除效果不足,且仅依靠刮水胶环去除表面水分,但是,仅通过刮水胶环,仅能去除大部分水分;并且其仅可以进行单根处理,降低了处理效率
[0012]与现有技术相比,本实用新型提供了一种新能源汽车电缆用细铝线表面清洁处理装置,具备以下有益效果:
Smart Images

Figure CN224600029U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy vehicle cable production technology, specifically to a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables. Background Technology
[0002] Fine aluminum wire is widely used as a conductive material in the production of cables for new energy vehicles. To ensure the electrical performance and long-term reliability of the cables, the surface of the aluminum wire must be kept clean to prevent oil, oxide layers, or other contaminants from affecting its conductivity and insulation properties.
[0003] In the prior art, a Chinese patent document with authorization announcement number CN222600618U describes a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables. This patent relies solely on brushes and spray cleaning, which is insufficient for removing stubborn oil stains. Furthermore, it relies solely on a squeegee ring to remove surface moisture, but this method can only remove most of the moisture; moreover, it can only process a single wire, reducing processing efficiency.
[0004] To address this, we propose a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables. Utility Model Content (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables. This device improves the quality and efficiency of cleaning and facilitates the removal of moisture from the aluminum wire surface, effectively solving the problems in the background technology. (II) Technical Solution
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables, comprising a cleaning tank, wherein a feeding limiting structure is fixedly installed at equal intervals on the rear end of the upper outer surface of the cleaning tank, a second discharging limiting structure is fixedly installed at equal intervals on the front end of the upper outer surface of the cleaning tank, a support plate is fixedly installed at the upper part of the inner cavity of the cleaning tank near the second discharging limiting structure, a first discharging limiting structure is fixedly installed at equal intervals on the upper outer surface of the support plate, an installation rod is provided between the first discharging limiting structure and the second discharging limiting structure, a first support column is fixedly installed on the outer surfaces of both ends of the installation rod, the first support column is fixed to the upper outer surface of the cleaning tank, and a scraper rubber ring is fixedly installed at equal intervals on the installation rod, wherein the discharging end of the cleaning tank... The upper part is provided with a water removal structure, which includes a cantilever, a limiting groove, an electromagnet, a second limiting plate, and a water-removing sponge. The water-removing sponge is installed on the second limiting plate and includes a mounting block, a third support column, a sponge, a hook and loop side, and a hook and loop side. A drain valve is installed at the bottom of one side of the outer surface of the cleaning tank. An installation interlayer cavity is opened inside the shell of the cleaning tank. An ultrasonic transducer is installed in the installation interlayer cavity. A limiting shaft is installed at the bottom of the inner cavity of the cleaning tank. A first limiting plate is installed on the outer wall of the limiting shaft. The feeding limiting structure, the first discharging limiting structure, and the second discharging limiting structure have the same composition. The feeding limiting structure, the first discharging limiting structure, and the first limiting plate all include a second support column, a limiting roller, and a second limiting plate.
[0007] Preferably, in one set of the feeding limiting structure, there are two sets of the second support column and the second limiting plate. The limiting roller is installed on the upper part of the two sets of the second support column, and the two sets of the second limiting plate are fixed on the outer wall of the middle two sides of the limiting roller.
[0008] Preferably, a bearing is provided between the limiting roller and the second support column, and the limiting roller is rotatably connected to the second support column through the bearing.
[0009] Preferably, the dewatering structure has two sets of cantilever arms. The two sets of cantilever arms are fixed on the left and right sides of the upper part of the discharge end of the washing tank, and the left and right ends of the lower outer surface of the second limiting plate are fixedly connected to the upper part of the cantilever arms. The limiting groove is opened on the upper outer surface of the second limiting plate, and the electromagnet is embedded and fixed at the bottom of the limiting groove.
[0010] Preferably, the electromagnet and the limiting groove are slidably connected, the electromagnet and the mounting block are magnetically connected, the third support column is fixed to the upper outer surface of the mounting block, and the Velcro surface is fixed to the upper outer surface of the third support column.
[0011] Preferably, the hook and loop fastener is fixed to the lower outer surface of the sponge, and the hook and loop fasteners are bonded together. (III) Beneficial Effects
[0012] Compared with the prior art, this utility model provides a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables, which has the following beneficial effects: 1. This device for cleaning the surface of fine aluminum wires for new energy vehicle cables, by setting up an ultrasonic transducer and combining it with ultrasonic cavitation, can effectively decompose stubborn oil stains, oxide layers and other pollutants on the surface of aluminum wires, thereby improving the quality and efficiency of the treatment.
[0013] 2. This device for cleaning the surface of fine aluminum wires for new energy vehicle cables removes most of the moisture from the surface of the aluminum wires by using a scraping rubber ring, and then further removes moisture by using a sponge in the water removal structure.
[0014] 3. The surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables has a water-removing sponge component that is easy to assemble and disassemble, and its position can be adjusted as needed. The sponge can also be easily and quickly replaced.
[0015] 4. The surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables adopts a multi-group design with equal spacing for the feeding limit structure, the discharging limit structure and the scraping rubber ring, which supports the simultaneous cleaning and dehydration of multiple aluminum wires, significantly improving the processing efficiency and meeting the needs of large-scale production. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables according to this utility model.
[0017] Figure 2 This is a side cross-sectional view of the cleaning tank in a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables according to this utility model.
[0018] Figure 3 This is a schematic diagram of the first feeding limit structure in a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables according to this utility model.
[0019] Figure 4 This is a schematic diagram of the dewatering structure in a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables according to this utility model.
[0020] In the diagram: 1. Cleaning tank; 2. Drain valve; 3. Feeding limit structure; 4. Support plate; 5. First discharge limit structure; 6. Second discharge limit structure; 7. Drainage structure; 8. First support column; 9. Mounting rod; 10. Squeegee ring; 11. Limiting shaft; 12. First limiting disc; 13. Mounting interlayer cavity; 14. Ultrasonic transducer; 15. Second support column; 16. Limiting roller; 17. Second limiting disc; 18. Cantilever; 19. Limiting groove; 20. Electromagnet; 21. Dewatering sponge; 22. Mounting block; 23. Third support column; 24. Sponge wiper; 25. Velcro nap; 26. Velcro hook. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] This embodiment is a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables.
[0023] like Figure 1-4 As shown, the system includes a cleaning tank 1. A feed limiting structure 3 is fixedly installed at equal intervals on the rear end of the upper outer surface of the cleaning tank 1. A second discharge limiting structure 6 is fixedly installed at equal intervals on the front end of the upper outer surface of the cleaning tank 1. A support plate 4 is fixedly installed at the upper part of the inner cavity of the cleaning tank 1 near the second discharge limiting structure 6. A first discharge limiting structure 5 is fixedly installed at equal intervals on the upper outer surface of the support plate 4. An installation rod 9 is provided between the first discharge limiting structure 5 and the second discharge limiting structure 6. First support columns 8 are fixedly installed on the outer surfaces of both ends of the installation rod 9. The first support columns 8 are fixed to the upper outer surface of the cleaning tank 1. Scraper rings 10 are fixedly installed at equal intervals on the installation rod 9. A water drainage structure 7 is provided at the upper part of the discharge end of the cleaning tank 1. The water drainage structure 7 includes a cantilever 18, a limiting groove 19, an electromagnet 20, and a first discharge limiting structure 5. The second limiting plate 17 and the water-removing sponge 21 are mounted on the second limiting plate 17. The water-removing sponge 21 includes a mounting block 22, a third support column 23, a sponge 24, a hook and loop fastener 25 and a hook and loop fastener 26. A drain valve 2 is installed at the bottom of one side of the outer surface of the cleaning tank 1. An installation interlayer cavity 13 is opened inside the shell of the cleaning tank 1. An ultrasonic transducer 14 is installed in the installation interlayer cavity 13. A limiting shaft 11 is installed at the bottom of the inner cavity of the cleaning tank 1. A first limiting plate 12 is installed on the outer wall of the limiting shaft 11. The feeding limiting structure 3, the first discharging limiting structure 5 and the second discharging limiting structure 6 have the same composition structure. The feeding limiting structure 3, the first discharging limiting structure 5 and the first limiting plate 12 are all composed of a second support column 15, a limiting roller 16 and a second limiting plate 17.
[0024] In a set of feeding limiting structures 3, there are two sets of second support columns 15 and two sets of second limiting discs 17. Limiting rollers 16 are installed on the upper part of the two sets of second support columns 15, and the two sets of second limiting discs 17 are fixed to the outer walls on both sides of the middle part of the limiting rollers 16. Bearings are provided between the limiting rollers 16 and the second support columns 15, and the limiting rollers 16 are rotatably connected to the second support columns 15 through the bearings. In the dewatering structure 7, there are two sets of cantilever arms 18. The two sets of cantilever arms 18 are fixed on the left and right sides of the upper part of the discharge end of the washing tank 1, and on the left and right ends of the lower outer surface of the second limiting discs 17. The upper part of the cantilever 18 is fixedly connected, and the limiting groove 19 is opened on the upper outer surface of the second limiting plate 17. The electromagnet 20 is embedded and fixed at the bottom of the limiting groove 19. The electromagnet 20 and the limiting groove 19 are slidably connected, and the electromagnet 20 and the mounting block 22 are magnetically connected. The third support column 23 is fixed on the upper outer surface of the mounting block 22, and the hook and loop fastener 25 is fixed on the upper outer surface of the third support column 23. The hook and loop fastener 25 is fixed on the lower outer surface of the sponge 24, and the hook and loop fastener 25 is bonded to each other.
[0025] It should be noted that this utility model is a surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables. The aluminum wire, with cleaning required, passes sequentially through the feeding limiting structure 3, the limiting shaft 11, the first discharge limiting structure 5, the scraper rubber ring 10, and the second discharge limiting structure 6, and finally through the dewatering structure 7. The aluminum wire is cleaned inside the cleaning tank 1. An ultrasonic transducer 14, externally connected to an ultrasonic generator, is used to enhance the removal of oil stains, thereby improving the cleaning efficiency and quality. The treated aluminum wire is then scraped... The water-repellent ring 10 scrapes away most of the water, and then the water is further removed by the sponge 24. The water-removing sponge 21 is provided. When installing the water-removing sponge 21, the mounting block 22 slides along the limiting groove 19. Then, the electromagnet 20 is turned on to fix the mounting block 22, so that the water-removing sponge 21 can be adjusted as needed and is easy to assemble. The sponge 24 is provided. The sponge 24 is attached to the hook side 26 on the top of the third support column 23 by the hook and loop side 25, which makes it easy to quickly replace the sponge 24 and facilitates operation.
[0026] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables, comprising a cleaning tank (1), characterized in that: A feeding limiting structure (3) is fixedly installed at equal intervals on the rear end of the upper outer surface of the cleaning tank (1). A second discharging limiting structure (6) is fixedly installed at equal intervals on the front end of the upper outer surface of the cleaning tank (1). A support plate (4) is fixedly installed at the upper part of the inner cavity of the cleaning tank (1) near the second discharging limiting structure (6). A first discharging limiting structure (5) is fixedly installed at equal intervals on the upper outer surface of the support plate (4). The first discharging limiting structure (5) and the second discharging limiting structure (6) are fixedly installed at equal intervals. (6) An installation rod (9) is provided between the two ends of the installation rod (9), and a first support column (8) is fixedly installed on the outer surface of both ends of the installation rod (9). The first support column (8) is fixed on the upper outer surface of the cleaning tank (1). Scraper rubber rings (10) are fixedly installed at equal intervals on the installation rod (9). A water removal structure (7) is provided on the upper part of the discharge end of the cleaning tank (1). The water removal structure (7) includes a cantilever (18), a limiting groove (19), an electromagnet (20), a second limiting plate (17), and a drain. A water-removing sponge (21) is installed on a second limiting plate (17). The water-removing sponge (21) includes a mounting block (22), a third support column (23), a sponge wipe (24), a hook and loop fastener (25), and a hook and loop fastener (26). A drain valve (2) is installed at the bottom of one side of the outer surface of the cleaning tank (1). An installation interlayer cavity (13) is opened inside the shell of the cleaning tank (1). An ultrasonic transducer is installed in the installation interlayer cavity (13). The device (14) has a limiting shaft (11) installed at the bottom of the inner cavity of the cleaning tank (1). The outer wall of the limiting shaft (11) is equipped with a first limiting plate (12). The feeding limiting structure (3), the first discharging limiting structure (5) and the second discharging limiting structure (6) have the same composition structure. The feeding limiting structure (3), the first discharging limiting structure (5) and the first limiting plate (12) all include a second support column (15), a limiting roller (16) and a second limiting plate (17).
2. The surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables according to claim 1, characterized in that: In one set of the feeding limiting structure (3), there are two sets of the second support column (15) and the second limiting plate (17). The limiting roller (16) is installed on the upper part of the two sets of the second support column (15), and the two sets of the second limiting plate (17) are fixed on the outer wall of the middle side of the limiting roller (16).
3. The surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables according to claim 2, characterized in that: A bearing is provided between the limiting roller (16) and the second support column (15), and the limiting roller (16) is rotatably connected to the second support column (15) through the bearing.
4. The surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables according to claim 3, characterized in that: The number of cantilever (18) in the dewatering structure (7) is two sets. The two sets of cantilever (18) are fixed on the left and right sides of the upper part of the discharge end of the cleaning tank (1). The left and right ends of the lower outer surface of the second limiting plate (17) are fixedly connected to the upper part of the cantilever (18). The limiting groove (19) is opened on the upper outer surface of the second limiting plate (17). The electromagnet (20) is embedded and fixed at the bottom of the limiting groove (19).
5. The surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables according to claim 4, characterized in that: The electromagnet (20) is slidably connected to the limiting groove (19), the electromagnet (20) is magnetically connected to the mounting block (22), the third support column (23) is fixed on the upper outer surface of the mounting block (22), and the Velcro surface (25) is fixed on the upper outer surface of the third support column (23).
6. The surface cleaning treatment device for fine aluminum wires used in new energy vehicle cables according to claim 5, characterized in that: The hook and loop fastener (25) is fixed to the lower outer surface of the sponge (24), and the hook and loop fastener (25) is bonded to each other.
Citation Information
Patent Citations
Surface cleaning treatment device for thin aluminum wire for new energy automobile cable
CN222600618U