Titanium wire cleaning apparatus

Abstract

The utility model discloses a titanium wire cleaning equipment belongs to titanium wire cleaning technical field, and its technical scheme main points include frame body, the middle part of frame body inside is provided with cleaning assembly, and the back of cleaning assembly is provided with drying assembly, through setting up cleaning assembly, the cavitation effect of ultrasonic generator in the cleaning pool uses high -frequency vibration to produce, can go into the tiny gap and the recess of titanium wire surface, and effectively strips stubborn dirt, metal scrap and other pollutants, solves the problem that traditional spray cleaning exists clean dead angle, and the stripping capacity of stubborn pollutants is insufficient to static soaking cleaning, simultaneously, the cooperation of supporting roller, compression roller and a plurality of limit rollers can form the stable direction and limit to titanium wire, guarantee titanium wire to advance stably according to the preset path in the cleaning pool, avoids the deviation or shaking, ensures that every titanium wire can fully receive ultrasonic cleaning, and improves the cleaning uniformity.

Description

Technical Field

[0001] This utility model relates to the field of titanium wire cleaning technology, and in particular to a titanium wire cleaning device. Background Technology

[0002] Titanium and titanium alloys are widely used in high-end fields such as aerospace, medical devices, chemicals, electronics, and marine engineering due to their excellent corrosion resistance, high strength, low density, and good biocompatibility. As an important form of titanium material processing, titanium wire requires multiple processes such as rolling, stretching, and annealing during production. Its surface inevitably becomes contaminated with pollutants such as oil, metal shavings, oxide scale, and dust. In the manufacturing of precision electronic components, surface contaminants can affect the conductivity and coating adhesion of titanium wire. Therefore, efficient and thorough cleaning of titanium wire is a key step in ensuring product quality.

[0003] Currently, titanium wire cleaning mainly employs methods such as manual cleaning, spray cleaning, and immersion cleaning. Manual cleaning is inefficient, labor-intensive, and its cleaning effect is greatly affected by human factors, making it difficult to guarantee consistency and unsuitable for mass production. While spray cleaning can achieve a certain degree of automation, its effectiveness in removing contaminants from the fine crevices or grooves on the titanium wire surface is limited, and it is easy to create cleaning dead zones. Traditional immersion cleaning is mostly static immersion, with weak relative movement between the cleaning solution and the titanium wire surface, resulting in insufficient ability to remove stubborn contaminants. Furthermore, if the residual moisture on the titanium wire surface after cleaning is not treated in time, it may lead to secondary oxidation.

[0004] Therefore, a titanium wire cleaning device is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a titanium wire cleaning device that solves the problems of existing titanium wire cleaning methods, such as manual cleaning, spray cleaning, and soaking cleaning. Manual cleaning is inefficient, labor-intensive, and its cleaning effect is greatly affected by human factors, making it difficult to guarantee consistency and unsuitable for mass production. Although spray cleaning can achieve a certain degree of automation, it has limited effect on removing contaminants from the fine crevices or grooves on the surface of the titanium wire and is prone to creating cleaning dead zones. Traditional soaking cleaning is mostly static soaking, with weak relative movement between the cleaning liquid and the surface of the titanium wire, resulting in insufficient ability to remove stubborn contaminants. Furthermore, if the residual moisture on the surface of the titanium wire is not treated in time after cleaning, it may lead to secondary oxidation.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a titanium wire cleaning device, comprising a frame, a cleaning component disposed in the middle of the frame, and a drying component disposed at the rear of the cleaning component. The cleaning component includes a cleaning tank, the cleaning tank being filled with cleaning liquid, an ultrasonic generator being installed on the inner wall of the cleaning tank, mounting holes being provided on the front and rear sides of the cleaning tank, a support roller being rotatably connected to the inside of the mounting holes via bearings, a U-shaped frame being disposed above the support roller, a pressure roller being rotatably connected to the inside of the U-shaped frame via bearings, and multiple limiting rollers being rotatably connected to the inside of the cleaning tank via bearings, wherein the limiting rollers, support rollers, and pressure rollers cooperate with each other.

[0007] Preferably, the drying assembly includes two mounting cavities arranged symmetrically in an upper and lower configuration, and the mounting cavities are fixedly connected to the rear side of the washing tank.

[0008] Preferably, a connecting plate is fixedly connected between the opposite sides of the two mounting cavities, and a fixing frame is fixedly connected between the sides of the two connecting plates that are close to each other.

[0009] Preferably, a movable frame is provided above the fixed frame, and both the movable frame and the fixed frame are embedded with water-absorbing sponge blocks, and the two water-absorbing sponge blocks are used in conjunction.

[0010] Preferably, fastening springs are fixedly connected to both sides of the top of the movable frame, and the top of the fastening springs is fixedly connected to the bottom of the top mounting cavity.

[0011] Preferably, a horizontal pipe is fixedly connected inside the mounting cavity, and a heat outlet nozzle is fixedly connected to the side of the horizontal pipe near the water-absorbing sponge block, and the number of heat outlet nozzles is set to multiple. A connecting pipe is fixedly connected to the side of the horizontal pipe away from the heat outlet nozzle, and the connecting pipe is fixedly connected to an external hot air unit.

[0012] Preferably, an electric telescopic rod is fixedly installed on the top of the inner wall of the mounting hole, and the telescopic end of the electric telescopic rod is fixedly connected to the top of the U-shaped frame.

[0013] Preferably, the front and rear sides inside the frame are respectively provided with an unwinding device and a winding device, and both the unwinding device and the winding device are used in conjunction with the washing component and the drying component.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. This application, by setting up a cleaning component, utilizes the cavitation effect generated by the ultrasonic generator in the cleaning tank through high-frequency vibration to penetrate deep into the fine gaps and grooves on the surface of the titanium wire, effectively removing stubborn oil stains, metal fragments and other contaminants. This solves the problems of cleaning dead corners in traditional spray cleaning and insufficient ability to remove stubborn contaminants in static immersion cleaning. At the same time, the support roller, pressure roller and multiple limiting rollers work together to form a stable guide and limit for the titanium wire, ensuring that the titanium wire travels stably along the preset path in the cleaning tank, avoiding deviation or shaking, and ensuring that each section of titanium wire can be fully cleaned by ultrasonic waves, thus improving the uniformity of cleaning. 2. This application, by setting up a drying component, uses the water-absorbing sponge blocks in the moving frame and the fixed frame to effectively wipe the cleaned titanium wire, initially absorbing a large amount of surface moisture. At the same time, the horizontal tube and heating nozzle in the mounting cavity, under the action of the external hot air unit, can blow hot air onto the titanium wire to further dry the wiped titanium wire. This avoids the problems of low efficiency, easy water marks, and secondary oxidation caused by natural air drying, ensuring that the titanium wire remains dry and clean when it is wound up, meeting the surface quality requirements of the titanium wire in subsequent processing. Attached Figure Description

[0015] Figure 1 This is an overall structural diagram of the titanium wire cleaning equipment of this utility model; Figure 2 This is a front sectional view of the drying component of this utility model; Figure 3 This is a schematic diagram of the cleaning assembly of this utility model; Figure 4 This is a bottom view of the top mounting cavity of this utility model; Figure 5 This utility model Figure 3 Enlarged diagram of point A in the middle.

[0016] In the diagram, 1. Frame; 2. Cleaning assembly; 201. Cleaning tank; 202. Ultrasonic generator; 203. Mounting hole; 204. Support roller; 205. U-shaped frame; 206. Pressure roller; 207. Limiting roller; 3. Drying assembly; 301. Mounting cavity; 302. Connecting plate; 303. Fixed frame; 304. Moving frame; 305. Water-absorbing sponge block; 306. Fastening spring; 4. Horizontal tube; 5. Heating nozzle; 6. Connecting pipe; 7. Electric telescopic rod; 8. Unwinding device; 9. Rewinding device. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-5 The present invention provides the following technical solution: A titanium wire cleaning device includes a frame 1, a cleaning component 2 disposed in the middle of the frame 1, and a drying component 3 disposed at the rear of the cleaning component 2. The cleaning component 2 includes a cleaning tank 201, which contains a cleaning solution. An ultrasonic generator 202 is installed on the inner wall of the cleaning tank 201. Mounting holes 203 are provided on the front and rear sides of the cleaning tank 201. A support roller 204 is rotatably connected to the inside of the mounting hole 203 via a bearing. A U-shaped frame 205 is disposed above the support roller 204. A pressure roller 206 is rotatably connected to the inside of the U-shaped frame 205 via a bearing. Multiple limiting rollers 207 are rotatably connected to the inside of the cleaning tank 201 via bearings. The limiting rollers 207, the support rollers 204, and the pressure rollers 206 cooperate with each other.

[0019] In this embodiment: By setting up the cleaning component 2, the cleaning tank 201 can contain cleaning fluid, providing a closed liquid environment for titanium wire cleaning, ensuring that the ultrasonic cleaning and titanium wire soaking processes can proceed stably. Depending on the type of contaminants on the titanium wire surface, the cleaning fluid can be water containing detergent, weak acid or alkali solutions, etc. As a medium, it can dissolve some contaminants and transmit ultrasonic vibrations, enhancing the removal effect of the ultrasonic generator 202 on contaminants. The ultrasonic generator 202 is installed on the inner wall of the cleaning tank 201. During operation, it can generate high-frequency vibrations, causing a large number of microbubbles to form inside the cleaning fluid. When the bubbles burst, they generate a strong impact force, which can penetrate deep into the fine gaps and grooves on the titanium wire surface, effectively removing stubborn contaminants and solving the problem that traditional cleaning methods cannot remove deep impurities. The mounting hole 203 provides mounting positions for the support roller 204 and the pressure roller 206, which are connected to the support roller 204 via bearings to ensure... The support roller 204 can rotate flexibly, providing support for the titanium wire entering and leaving the cleaning tank 201. This ensures the titanium wire maintains a stable height and direction of travel when entering and leaving the cleaning tank 201, preventing the titanium wire from sagging or shifting due to its own weight, which would affect the cleaning effect. The U-shaped frame 205 is the mounting carrier for the pressure roller 206, which is rotatably connected inside the U-shaped frame 205. With the cooperation of the support roller 204, the pressure roller 206 can press the titanium wire, preventing it from shaking or shifting during the cleaning process due to ultrasonic vibration or conveying force. This ensures the titanium wire can stably pass through the cleaning tank 201 along a preset path, improving cleaning uniformity. Multiple limiting rollers 207 work together to guide the titanium wire to form a specific path within the cleaning tank 201, extending the residence time of the titanium wire in the cleaning solution. This allows the surface of the titanium wire to fully contact the cleaning solution and receive ultrasonic waves, further improving the cleaning effect.

[0020] Specifically, such as Figure 2 As shown, the drying assembly 3 includes a mounting cavity 301. The number of mounting cavities 301 is set to two, and the two mounting cavities 301 are arranged symmetrically from top to bottom. The mounting cavity 301 is fixedly connected to the rear side of the washing tank 201.

[0021] Specifically, such as Figure 2 As shown, a connecting plate 302 is fixedly connected between the opposite sides of the two mounting cavities 301, and a fixing frame 303 is fixedly connected between the adjacent sides of the two connecting plates 302.

[0022] Specifically, such as Figure 2 As shown, a movable frame 304 is provided above the fixed frame 303. Both the movable frame 304 and the fixed frame 303 are equipped with water-absorbing sponge blocks 305, and the two water-absorbing sponge blocks 305 are used together.

[0023] Specifically, such as Figure 2As shown, fastening springs 306 are fixedly connected to both sides of the top of the movable frame 304, and the top of the fastening springs 306 is fixedly connected to the bottom of the top mounting cavity 301.

[0024] Specifically, such as Figure 4 As shown, a horizontal pipe 4 is fixedly connected inside the mounting cavity 301. A heat outlet nozzle 5 is fixedly connected to the side of the horizontal pipe 4 near the water-absorbing sponge block 305, and the number of heat outlet nozzles 5 is set to multiple. A connecting pipe 6 is fixedly connected to the side of the horizontal pipe 4 away from the heat outlet nozzle 5. The connecting pipe 6 is fixedly connected to an external hot air unit.

[0025] In this embodiment: With the above configuration, the mounting cavity 301 serves as the basic load-bearing structure of the drying assembly 3. Two symmetrically arranged mounting cavities 301 provide stable mounting space for internal components, while simultaneously forming a relatively enclosed drying area, reducing heat loss and enhancing the hot air drying effect. Furthermore, its fixed connection to the rear side of the cleaning tank 201 allows for seamless integration with the cleaning assembly 2, ensuring continuous transport of the titanium wire from the cleaning stage to the drying stage. The connecting plate 302 connects the two opposing mounting cavities 301, providing structural reinforcement and improving the stability of the entire drying assembly 3. The fixing frame 303 is located below... The mounting carrier for the absorbent sponge block 305, fixedly connected to the connecting plate 302, provides stable support for the absorbent sponge block 305, ensuring its position remains unchanged during titanium wire wiping. The movable frame 304 is used to mount the upper absorbent sponge block 305. The movable frame 304 can cooperate with the lower fixed frame 303 to form a clamping space for the titanium wire, ensuring that the absorbent sponge block 305 can fully contact the surface of the titanium wire. Furthermore, the movable frame 304 can move up and down under the action of the fastening spring 306. This adjustability allows the movable frame 304 to automatically adapt to the diameter of the titanium wire, ensuring that the upper and lower absorbent sponge blocks 305 are always in close contact. The titanium wire surface is coated to enhance the wiping effect and effectively absorb residual moisture after cleaning, laying the foundation for subsequent hot air drying. The water-absorbing sponge block 305 utilizes the high water absorption of the sponge to directly contact the surface of the titanium wire as it passes through, quickly absorbing a large amount of water and completing the initial dehydration before drying. The upper and lower sponge blocks work together to clamp the titanium wire, covering the entire circumference of the titanium wire, avoiding wiping dead corners and improving dehydration efficiency. The fastening spring 306 can provide elastic pressure to the moving frame 304 through its own elastic deformation, so that the water-absorbing sponge block 305 inside the moving frame 304 will always adhere to the surface of the titanium wire with appropriate force. The horizontal pipe 4 is for hot air delivery. The channel can evenly distribute the hot air provided by the external hot air unit to each heat outlet nozzle 5. The heat outlet nozzle 5 can concentrate and directionally blow the hot air transported by the horizontal pipe 4 onto the surface of the titanium wire. The number and layout design of the nozzles ensure that the hot air can fully cover the titanium wire, accelerate the evaporation of residual moisture, and, together with the initial dehydration of the water-absorbing sponge block 305, achieve rapid drying and prevent watermarks or secondary oxidation from forming on the surface of the titanium wire. The connecting pipe 6 is used to connect the external hot air unit to the horizontal pipe 4 and is responsible for transporting the hot air from the hot air unit to the horizontal pipe 4. It is the key channel for the hot air to enter the drying component 3, ensuring a continuous supply of heat source and ensuring the continuity of the drying process.

[0026] Specifically, such as Figure 5 As shown, an electric telescopic rod 7 is fixedly installed on the top of the inner wall of the mounting hole 203, and the telescopic end of the electric telescopic rod 7 is fixedly connected to the top of the U-shaped frame 205.

[0027] Specifically, such as Figure 1As shown, the front and rear sides of the frame 1 are respectively provided with an unwinding device 8 and a winding device 9, and the unwinding device 8 and the winding device 9 are used in conjunction with the washing component 2 and the drying component 3.

[0028] In this embodiment: With the above configuration, the electric telescopic rod 7 is a key component for adjusting the height of the pressure roller 206. The telescopic movement of the electric telescopic rod 7 drives the U-shaped frame 205 and its internal pressure roller 206 to move up and down. This allows adjustment of the distance between the pressure roller 206 and the support roller 204 according to the different diameters of the titanium wire, ensuring that the pressure roller 206 can apply appropriate pressure to titanium wires of different specifications. This avoids the titanium wire from shifting or shaking due to loosening during cleaning, ensuring the stability of the cleaning path, and also prevents damage to the titanium wire from excessive pressure. This effectively improves the equipment's adaptability to titanium wires of different diameters, enhancing operational convenience and automation. The unwinding device 8 is located on the front side inside the frame 1 and is used to carry the titanium wire roll to be cleaned. During equipment operation, the unwinding device 8 can stably release the titanium wire at a preset speed, providing a continuous supply of titanium wire raw material for the entire cleaning process. It works in conjunction with the cleaning component 2 and the drying component 3, controlling the unwinding speed to ensure… The titanium wire enters the cleaning tank 201 at an appropriate rate for ultrasonic cleaning, and then enters the drying component 3 for drying. This ensures that the processing time of the titanium wire is uniform and consistent in each stage, avoiding problems such as insufficient cleaning and incomplete drying caused by unwinding too fast or too slow. This is the initial guarantee for achieving continuous cleaning of titanium wire. The winding device 9 is located on the rear side inside the frame 1 and is used to neatly wind the cleaned and dried titanium wire. The operating speed of the winding device 9 is matched with that of the unwinding device 8, the cleaning component 2, and the drying component 3. Through stable winding action, the cleaned titanium wire can be rewound into a regular roll, which is convenient for subsequent storage, transportation, and processing. At the same time, the tension generated during the winding process helps the titanium wire maintain a taut state in the cleaning and drying stages, further ensuring the smooth operation of the titanium wire in the equipment and avoiding path deviation caused by slack. This ensures the continuity and efficiency of the entire cleaning and drying process, ultimately forming a complete closed-loop production from unwinding, cleaning, drying to winding.

[0029] Working principle: First, the titanium wire roll to be cleaned is installed on the unwinding device 8 on the front side of the frame 1. The free end of the titanium wire is pulled through the cleaning assembly 2 and the drying assembly 3 in sequence: first, it passes between the support roller 204 and the pressure roller 206 of the mounting hole 203 on the front side of the cleaning tank 201, and then through the "S-shaped" path formed by multiple limiting rollers 207 inside the cleaning tank 201 (ensuring that the titanium wire is fully immersed in the cleaning solution). Then, it is led out from between the support roller 204 and the pressure roller 206 on the rear side of the cleaning tank 201 and enters the drying assembly 3. In the drying assembly 3, the titanium wire passes through the gap of the water-absorbing sponge block 305 between the fixed frame 303 and the moving frame 304, and is finally fixed on the winding device 9 on the rear side of the frame 1. Then, the ultrasonic generator 202 is started. The high-frequency vibration generated by the ultrasonic generator 202 will cause a large number of cavitation bubbles to be generated in the cleaning solution. The impact force generated when the bubbles burst will act on the surface of the titanium wire, thereby removing contaminants such as oil, metal debris, and oxide particles. The support roller 204 and pressure roller 206, together with the limiting roller 207, can provide a stable guide for the titanium wire, preventing it from shifting during ultrasonic vibration and ensuring that each section of titanium wire is cleaned evenly. When the cleaned titanium wire enters the drying assembly 3, it is first clamped and wiped by the upper and lower absorbent sponge blocks 305 to initially remove the cleaning liquid adhering to the surface (the fastening spring 306 ensures that the absorbent sponge block 305 is in close contact with the titanium wire through elastic pressure). Subsequently, the horizontal tube 4 in the mounting cavity 301 blows hot air to the titanium wire through the heating nozzle 5 to further evaporate the residual moisture and ensure that the surface of the titanium wire dries quickly (the hot air temperature and wind speed can be adjusted according to the titanium wire material to avoid high temperature damage). Finally, the dried titanium wire is wound into a regular roll at a uniform speed by the winding device 9. When the winding is completed, the clean titanium wire roll can be removed and used directly for subsequent welding, coating or storage. At the same time, the cleaning liquid in the cleaning tank 201 is filtered or replaced for the next batch of use.

[0030] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A titanium wire cleaning device, comprising a frame (1), characterized in that: A cleaning component (2) is provided in the middle of the frame (1), and a drying component (3) is provided on the rear side of the cleaning component (2). The cleaning component (2) includes a cleaning tank (201), which contains cleaning liquid. An ultrasonic generator (202) is installed on the inner wall of the cleaning tank (201). Mounting holes (203) are provided on the front and rear sides of the cleaning tank (201). A support roller (204) is rotatably connected to the inside of the mounting hole (203) through a bearing. A U-shaped frame (205) is provided above the support roller (204). A pressure roller (206) is rotatably connected to the inside of the U-shaped frame (205) through a bearing. Multiple limiting rollers (207) are rotatably connected to the inside of the cleaning tank (201) through a bearing. The limiting rollers (207), support rollers (204), and pressure rollers (206) cooperate with each other.

2. The titanium wire cleaning equipment according to claim 1, characterized in that: The drying assembly (3) includes a mounting cavity (301), the number of which is set to two and the two mounting cavities (301) are arranged symmetrically in the upper and lower positions. The mounting cavity (301) is fixedly connected to the rear side of the cleaning tank (201).

3. The titanium wire cleaning equipment according to claim 2, characterized in that: A connecting plate (302) is fixedly connected between the opposite sides of the two mounting cavities (301), and a fixing frame (303) is fixedly connected between the adjacent sides of the two connecting plates (302).

4. The titanium wire cleaning equipment according to claim 3, characterized in that: A movable frame (304) is provided above the fixed frame (303). Both the movable frame (304) and the fixed frame (303) are equipped with water-absorbing sponge blocks (305), and the two water-absorbing sponge blocks (305) are used together.

5. The titanium wire cleaning equipment according to claim 4, characterized in that: Both sides of the top of the movable frame (304) are fixedly connected with fastening springs (306), and the top of the fastening springs (306) is fixedly connected to the bottom of the top mounting cavity (301).

6. The titanium wire cleaning equipment according to claim 4, characterized in that: A horizontal tube (4) is fixedly connected inside the mounting cavity (301). A heat outlet nozzle (5) is fixedly connected to the side of the horizontal tube (4) near the water-absorbing sponge block (305), and the number of heat outlet nozzles (5) is set to multiple. A connecting pipe (6) is fixedly connected to the side of the horizontal tube (4) away from the heat outlet nozzle (5). The connecting pipe (6) is fixedly connected to an external hot air unit.

7. The titanium wire cleaning equipment according to claim 1, characterized in that: An electric telescopic rod (7) is fixedly installed on the top of the inner wall of the mounting hole (203), and the telescopic end of the electric telescopic rod (7) is fixedly connected to the top of the U-shaped frame (205).

8. The titanium wire cleaning equipment according to claim 1, characterized in that: The front and rear sides of the frame (1) are respectively provided with an unwinding device (8) and a winding device (9), and the unwinding device (8) and the winding device (9) are used in conjunction with the cleaning component (2) and the drying component (3).

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