A prefabricated vegetable fermentation raw material cleaning device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BEIJING SHENZHOU FLAVOURING TECH CO LTD
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]本实用新型的目的在于提供一种预制菜发酵原料清洗装置,具备能够连续完成预制菜原料的浸泡和清洗,提高了整体的清洗效率,同时有利于节约水资源的优点,解决了目前预制菜发酵原料清洗多采用清洗池或清洗桶等间歇式设备,操作时需先将原料投入池中完成浸泡、冲洗等流程,待清洗结束后人工或机械取出已洗净原料,才能重新投放新一批原料启动下一轮清洗,该清洗无法实现原料的不间断清洗处理,降低了整体的清洗效率的问题
[0013]1、本实用新型通过设置清洗池、倾斜输送网、循环泵、过滤器、连接管、固定罩、冲洗管、倾斜板、超声波换能器和超声波发生器,达到了能够连续完成预制菜原料的浸泡和清洗,提高了整体的清洗效率,同时有利于节约水资源的效果,预制菜原料投入到清洗池中,且堆积于倾斜输送网最低处的上方,同时堆积的原料浸泡于清洗水中,完成浸泡,倾斜输送网运行的过程中,对原料进行输送并提升,当原料移动至超声波换能器上方时,超声波换能器配合超声波发生器和倾斜板对原料完成超声波清洗,清洗完成后的原料继续移动并上升,且原料与清洗池内部的清洗水分离,清洗池内部的清洗水通过过滤器过滤后进入到循环泵内部,且通过冲洗管喷出,并对清洗完成后的原料再次进行冲洗,而冲洗完成后的原料则被倾斜输送网输送至清洗池的外部。
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Figure CN224600037U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pre-prepared vegetable processing technology, specifically a pre-prepared vegetable fermentation raw material cleaning device. Background Technology
[0002] Pre-cooked food fermentation is a processing method that utilizes specific microorganisms in a controlled environment to biotransform raw materials such as vegetables, beans, and grains. Microorganisms decompose carbohydrates, proteins, and other components in the raw materials to generate flavor substances and nutrients such as lactic acid, acetic acid, and amino acids. This not only gives pre-cooked food a unique sour aroma and mellow taste, but also destroys anti-nutritional factors in the raw materials and extends the shelf life of the product. This achieves multiple optimizations in the flavor, nutrition, and safety of pre-cooked food. Cleaning removes mud, pesticide residues, insect eggs, and microbial impurities from the surface of the raw materials, preventing impurities from affecting the microbial fermentation process and avoiding product spoilage. This ensures the flavor stability and food safety of the final fermented pre-cooked food product and is an indispensable pre-processing guarantee in the pre-cooked food fermentation industry chain.
[0003] Currently, the cleaning of raw materials for pre-cooked food fermentation mostly uses intermittent equipment such as cleaning pools or cleaning barrels. During operation, the raw materials must first be put into the pool to complete the soaking and rinsing process. After the cleaning is completed, the cleaned raw materials are removed manually or mechanically before a new batch of raw materials can be put in to start the next round of cleaning. This cleaning method cannot achieve uninterrupted cleaning of raw materials and reduces the overall cleaning efficiency. Therefore, we propose a cleaning device for raw materials for pre-cooked food fermentation. Utility Model Content
[0004] The purpose of this invention is to provide a pre-prepared vegetable fermentation raw material cleaning device, which can continuously complete the soaking and cleaning of pre-prepared vegetable raw materials, improving the overall cleaning efficiency and saving water resources. It solves the problem that the current pre-prepared vegetable fermentation raw material cleaning mostly uses intermittent equipment such as cleaning pools or cleaning barrels. During operation, the raw materials must first be put into the pool to complete the soaking and rinsing process. After the cleaning is completed, the cleaned raw materials must be removed manually or mechanically before a new batch of raw materials can be put in to start the next round of cleaning. This cleaning method cannot achieve uninterrupted cleaning of raw materials, thus reducing the overall cleaning efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a pre-processed vegetable fermentation raw material cleaning device, comprising a cleaning tank, a circulating pump, and a filter. An inclined conveyor net is installed inside the cleaning tank. An inclined plate is fixedly installed inside the cleaning tank below the inclined conveyor net. An ultrasonic transducer is fixedly installed on the lower surface of the inclined plate. An ultrasonic generator is fixedly installed at the bottom of the inner wall of the cleaning tank. A connecting pipe is fixedly connected to one side of the outer surface of the cleaning tank above the inclined plate, and the end of the connecting pipe is fixedly connected to the input end of the filter. The output end of the filter is fixedly connected to the input end of the circulating pump. A rinsing pipe is fixedly connected to the output end of the circulating pump. A fixing cover is fixedly installed on the upper surface of the cleaning tank away from the connecting pipe, and the end of the rinsing pipe penetrates the fixing cover.
[0006] Preferably, a driven roller is rotatably mounted inside the cleaning tank near the connecting pipe via a bearing. Fixed plates are fixedly mounted on the side of the cleaning tank away from the driven roller near the front and rear surfaces. A driving roller is rotatably mounted between the two fixed plates via a bearing, and the driving roller and the driven roller are connected by an inclined conveyor network.
[0007] Preferably, a conveyor motor is fixedly installed on the front surface of the fixed plate, and the end of the output shaft of the conveyor motor is fixedly connected to the end of the drive roller.
[0008] Preferably, a cleaning water pipe is fixedly installed on the upper surface of the fixed cover, and the end of the cleaning water pipe passes through the fixed cover.
[0009] Preferably, both the flushing pipe and the cleaning water pipe are fixedly connected to branch pipes at their ends, and several nozzles are fixedly installed at equal intervals along the axial direction on the lower surface of each of the two branch pipes.
[0010] Preferably, an extension bucket is fixedly installed on the outer surface of the cleaning tank above the connecting pipe, and the interior of the extension bucket is connected to the interior of the cleaning tank.
[0011] Preferably, an inclined baffle is fixedly installed at the bottom of the inner wall of the extended bucket above the inclined conveyor network.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, by setting up a cleaning tank, an inclined conveyor network, a circulating pump, a filter, a connecting pipe, a fixed cover, a rinsing pipe, an inclined plate, an ultrasonic transducer, and an ultrasonic generator, achieves continuous soaking and cleaning of pre-cooked food ingredients, improving overall cleaning efficiency and saving water resources. Pre-cooked food ingredients are put into the cleaning tank and piled above the lowest point of the inclined conveyor network. The piled ingredients are soaked in the cleaning water. During operation, the inclined conveyor network transports and lifts the ingredients. When the ingredients move above the ultrasonic transducer, the ultrasonic transducer, in conjunction with the ultrasonic generator and the inclined plate, performs ultrasonic cleaning on the ingredients. After cleaning, the ingredients continue to move and rise, separating from the cleaning water inside the cleaning tank. The cleaning water inside the cleaning tank is filtered and enters the circulating pump, then sprayed out through the rinsing pipe to rinse the cleaned ingredients again. The rinsed ingredients are then transported to the outside of the cleaning tank by the inclined conveyor network.
[0014] 2. By setting up a cleaning water pipe, the raw materials of the pre-cooked dishes can be rinsed again with cleaning water after being rinsed with filtered water, thereby improving the cleanliness of the raw materials and replenishing the cleaning water in the cleaning tank.
[0015] 3. By setting up an extension bucket, this utility model can increase the volume of pre-cooked food ingredients in the washing tank, allowing more ingredients to be soaked in the washing water and extending the soaking time of the ingredients in the washing water, which is beneficial to improving the subsequent washing efficiency and cleanliness of the ingredients. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the main structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the main sectional structure of this utility model;
[0019] Figure 4 This is a top view of the structure of this utility model.
[0020] Reference numerals: 1. Cleaning tank; 2. Circulating pump; 3. Filter; 4. Connecting pipe; 5. Extending hopper; 6. Inclined conveyor net; 7. Fixed cover; 8. Rinsing pipe; 9. Cleaning water pipe; 10. Conveyor motor; 11. Fixed plate; 12. Ultrasonic generator; 13. Ultrasonic transducer; 14. Inclined plate; 15. Driven roller; 16. Inclined baffle; 17. Branch pipe; 18. Nozzle; 19. Driven roller. Detailed Implementation
[0021] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0022] Example 1
[0023] like Figures 1-4 As shown, the present invention proposes a pre-prepared vegetable fermentation raw material cleaning device, including a cleaning tank 1, a circulating pump 2, and a filter 3. The upper surface of the cleaning tank 1 is open, and an inclined conveyor net 6 is provided inside the cleaning tank 1. One end of the inclined conveyor net 6 is located inside the cleaning tank 1, and the other end is located above the cleaning tank 1. The inclined conveyor net 6 is inclined in the cleaning tank 1, and the pre-prepared vegetable raw materials in the cleaning tank 1 can be conveyed out through the inclined conveyor net 6. An inclined plate 14 is fixedly installed inside the cleaning tank 1 below the inclined conveyor net 6. The inclined direction of the inclined plate 14 is consistent with that of the inclined conveyor net 6. An ultrasonic transducer 13 is fixedly installed on the lower surface of the inclined plate 14, and an ultrasonic generator 12 is fixedly installed at the bottom of the inner wall of the cleaning tank 1.
[0024] A connecting pipe 4 is fixedly connected to one side of the outer surface of the cleaning tank 1, above the inclined plate 14. The connection point between the connecting pipe 4 and the cleaning tank 1 is near the lower part of the inclined plate 14, and the end of the connecting pipe 4 is fixedly connected to the input end of the filter 3. The output end of the filter 3 is fixedly connected to the input end of the circulation pump 2, and a flushing pipe 8 is fixedly connected to the output end of the circulation pump 2. A fixing cover 7 is fixedly installed on the upper surface of the cleaning tank 1 away from the connecting pipe 4. The fixing cover 7 is shaped like an "n" when viewed from the side, and the end of the flushing pipe 8 passes through the fixing cover 7. A driven roller 15 is rotatably installed inside the cleaning tank 1 near the connecting pipe 4 via a bearing. Fixing plates 11 are fixedly installed on the side of the cleaning tank 1 away from the driven roller 15, near the front and rear surfaces. The two fixing plates 11 are connected by a... An active roller 19 is rotatably mounted on a bearing, and the active roller 19 and the driven roller 15 are connected by an inclined conveyor network 6. A conveyor motor 10 is fixedly mounted on the front surface of the fixed plate 11, and the end of the output shaft of the conveyor motor 10 is fixedly connected to the end of the active roller 19. A cleaning water pipe 9 is fixedly mounted on the upper surface of the fixed cover 7, and the end of the cleaning water pipe 9 passes through the fixed cover 7. After the pre-cooked food raw materials are rinsed with filtered water, the cleaning water inside the cleaning water pipe 9 can be used to rinse the raw materials again to improve the cleanliness of the raw materials. At the same time, the cleaning water inside the cleaning tank 1 is replenished. The ends of the rinsing pipe 8 and the cleaning water pipe 9 are both fixedly connected to branch pipes 17. Several nozzles 18 are fixedly mounted at equal intervals along the axial direction on the lower surface of the two branch pipes 17.
[0025] In use, the pre-prepared food ingredients are placed into the washing tank 1 and piled above the lowest point of the inclined conveyor network 6. The piled ingredients are soaked in the washing water. During the operation of the inclined conveyor network 6, the ingredients are conveyed and lifted. When the ingredients move above the ultrasonic transducer 13, the ultrasonic transducer 13, together with the ultrasonic generator 12 and the inclined plate 14, performs ultrasonic cleaning on the ingredients. After cleaning, the ingredients continue to move and rise, and the ingredients are separated from the washing water inside the washing tank 1. The washing water inside the washing tank 1 is filtered by the filter 3 and enters the circulation pump 2, and is sprayed out through the rinsing pipe 8 to rinse the washed ingredients again. After rinsing, the ingredients are transported to the outside of the washing tank 1 by the inclined conveyor network 6. This allows for continuous soaking and cleaning of pre-prepared food ingredients, improving the overall cleaning efficiency and saving water resources.
[0026] Example 2
[0027] like Figures 1-4 As shown, the present invention proposes a pre-cooked vegetable fermentation raw material cleaning device. Compared with Embodiment 1, this embodiment further includes an extension bucket 5 fixedly installed on the outer surface of the cleaning tank 1 above the connecting pipe 4, and the interior of the extension bucket 5 is connected to the interior of the cleaning tank 1. The interior of the extension bucket 5 is used to hold the pre-cooked vegetable raw materials, and the raw materials inside the extension bucket 5 slide into the cleaning tank 1 through the inclined bottom wall of the extension bucket 5. An inclined baffle 16 is fixedly installed at the bottom of the inner wall of the extension bucket 5 above the inclined conveyor net 6. The inclined baffle 16 blocks the raw materials and prevents the raw materials from getting stuck between the inclined conveyor net 6 and the side wall of the cleaning tank 1.
[0028] In this embodiment, the expansion bucket 5 can increase the volume of the pre-cooked food ingredients in the washing tank 1, allowing more ingredients to be soaked in the washing water and extending the soaking time of the ingredients in the washing water, which is beneficial to improving the subsequent washing efficiency and cleanliness of the ingredients.
[0029] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A pre-prepared vegetable fermentation raw material cleaning device, comprising a cleaning tank (1), a circulating pump (2), and a filter (3), characterized in that: An inclined conveyor net (6) is provided inside the cleaning tank (1). An inclined plate (14) is fixedly installed inside the cleaning tank (1) below the inclined conveyor net (6). An ultrasonic transducer (13) is fixedly installed on the lower surface of the inclined plate (14). An ultrasonic generator (12) is fixedly installed at the bottom of the inner wall of the cleaning tank (1). A connecting pipe (4) is fixedly connected to one side of the outer surface of the cleaning tank (1) above the inclined plate (14). The end of the connecting pipe (4) is fixedly connected to the input end of the filter (3). The output end of the filter (3) is fixedly connected to the input end of the circulation pump (2). A flushing pipe (8) is fixedly connected to the output end of the circulation pump (2). A fixing cover (7) is fixedly installed on the side of the upper surface of the cleaning tank (1) away from the connecting pipe (4). The end of the flushing pipe (8) passes through the fixing cover (7).
2. The pre-processed vegetable fermentation raw material cleaning device according to claim 1, characterized in that: Inside the cleaning tank (1), near the connecting pipe (4), a driven roller (15) is rotatably mounted via a bearing. On the side of the cleaning tank (1) away from the driven roller (15), near the front and rear surfaces, fixed plates (11) are fixedly mounted. Between the two fixed plates (11), a driving roller (19) is rotatably mounted via a bearing, and the driving roller (19) and the driven roller (15) are connected by a tilting conveyor network (6).
3. The pre-processed vegetable fermentation raw material cleaning device according to claim 2, characterized in that: The front surface of the fixed plate (11) is fixedly mounted with a conveyor motor (10), and the end of the output shaft of the conveyor motor (10) is fixedly connected to the end of the drive roller (19).
4. The pre-processed vegetable fermentation raw material cleaning device according to claim 1, characterized in that: A cleaning water pipe (9) is fixedly installed on the upper surface of the fixed cover (7), and the end of the cleaning water pipe (9) passes through the fixed cover (7).
5. The pre-processed vegetable fermentation raw material cleaning device according to claim 4, characterized in that: Both the flushing pipe (8) and the cleaning water pipe (9) are fixedly connected to branch pipes (17), and several nozzles (18) are fixedly installed at equal intervals along the axial direction on the lower surface of the two branch pipes (17).
6. The pre-processed vegetable fermentation raw material cleaning device according to claim 1, characterized in that: An extension bucket (5) is fixedly installed on the outer surface of the cleaning tank (1) above the connecting pipe (4), and the interior of the extension bucket (5) is connected to the interior of the cleaning tank (1).
7. The pre-processed vegetable fermentation raw material cleaning device according to claim 6, characterized in that: An inclined baffle (16) is fixedly installed at the bottom of the inner wall of the extended bucket (5) above the inclined conveyor net (6).