Automatic air bottle washing device

Abstract

The utility model discloses an automatic air bottle washing device belongs to the technical field of cleaning equipment, an automatic air bottle washing device, including the workstation, the upper middle position of workstation is installed with the feeding assembly, the outside of feeding assembly is installed with the arc frame, the outside of arc frame is installed with mounting bracket and cleaning assembly respectively, the side of feeding assembly is installed with the conveying frame, one side of conveying frame is installed with motor no.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and more specifically, to an automatic air bottle washing device. Background Technology

[0002] In the food, beverage, pharmaceutical, and cosmetic industries, bottles must be thoroughly cleaned before filling to remove dust, foreign objects, microorganisms, or previous residues that may have entered the bottle during production, transportation, and storage.

[0003] Based on the above, the inventors have discovered that current traditional cleaning methods mainly include water washing, steam cleaning, and chemical cleaning, which have the following drawbacks: water washing consumes a large amount of water resources and requires subsequent drying, resulting in huge energy consumption; cleaning residues remain, and if drying is not thorough after water washing or chemical cleaning, water stains or chemicals will remain inside the bottle, affecting product quality; the water washing and drying processes are time-consuming, limiting the overall efficiency of the production line; and wastewater that needs to be treated is generated, increasing environmental protection costs. Therefore, in view of these issues, the inventors have researched and improved the existing structure to provide an automatic air bottle washing device, aiming to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide an automatic air bottle washing device, which can solve the problems of water consumption, residue, low efficiency and wastewater generation in the existing bottle washing methods.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] 2. An automatic air bottle washing device, comprising a workbench, a feeding assembly installed at the upper center of the workbench, an arc-shaped frame installed on the outer side of the feeding assembly, an mounting frame and a cleaning assembly respectively installed on the outer side of the arc-shaped frame, a conveying frame installed on the side of the feeding assembly, a motor installed on one side of the conveying frame, a high-pressure air source box installed at the corner of the workbench, an air pipe installed on one side of the high-pressure air source box, an air pump installed above the mounting frame, a jet rod threadedly connected to the lower part of the air pump, and an annular nozzle threadedly connected to the bottom of the jet rod;

[0009] The feeding assembly includes a mounting frame bolted to the middle position below the workbench. A motor is mounted on one side of the mounting frame, and a gear is mounted on the output end of the motor. An adapter plate is meshed with one side of the gear, and a feeding plate is mounted above the adapter plate via a movable shaft.

[0010] Furthermore, the outer side of the feeding tray is fixedly provided with an arc-shaped opening in a circumferential shape, the size of which is adapted to the size of the bottle, and an arc-shaped support plate is provided on the arc-shaped frame.

[0011] Furthermore, the cleaning assembly includes a mounting base bolted to the top of the workbench, an auxiliary rod fixedly connected to the top of the mounting base, a fixed seat fixedly provided on the top of the auxiliary rod, an adjusting wheel installed at the middle position above the fixed seat, a screw fixedly connected to the bottom of the adjusting wheel, and an adapter seat threaded to the outer side of the screw.

[0012] Furthermore, the high-pressure air source box is composed of an air compressor and a drying and filtering device, and the air pipes are connected to the high-pressure air source box and the air pump respectively.

[0013] Furthermore, a cylinder is installed on one side of the cleaning component, a retaining plate is installed below the cylinder, a second motor is threadedly connected to the lower part of the retaining plate, and a cleaning brush is drivenly connected to the lower output end of the second motor.

[0014] Furthermore, the size of the cleaning brush is adapted to the size of the bottle.

[0015] Furthermore, the outer side of the annular nozzle is threaded with four nozzles, each with the same diameter.

[0016] 3. Beneficial effects

[0017] Compared with existing technologies, the advantages of this utility model are:

[0018] (1) This solution achieves efficient, residue-free dry cleaning deep into the bottle by setting up an air purging mechanism consisting of a high-pressure air source box, an air pump, an air jet rod, and an annular nozzle with an angled nozzle. High-pressure, dry, and clean compressed air is injected through the angled nozzle, forming a high-speed spiral airflow inside the bottle, which can effectively peel off and thoroughly blow out dust, foreign matter, and other contaminants from the bottle wall. This design completely eliminates the use of water and chemical cleaning agents, fundamentally eliminating cleaning residue and wastewater discharge problems, saving energy and reducing consumption, and providing significant environmental benefits. At the same time, it eliminates the drying process, greatly shortens the cleaning cycle, and improves production efficiency.

[0019] (2) This solution achieves precise bottle positioning and efficient bottle transfer by setting up an intermittent rotary feeding assembly consisting of a motor, gears, an adapter plate, and a feeding plate with an arc-shaped opening. The intermittent rotation of the feeding plate ensures that the bottles stop precisely at the cleaning station (with the arc-shaped opening aligned with the nozzle), guaranteeing accurate execution of the cleaning action. The arc-shaped opening design stably holds bottles of different sizes, preventing them from tipping over or shifting during the cleaning process. This design ensures the stability and reliability of the automated process, providing a fundamental guarantee for efficient and continuous cleaning operations. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the planar aspect of this utility model;

[0022] Figure 3 This is a schematic diagram of the workbench of this utility model;

[0023] Figure 4 This is a schematic diagram of the cleaning component of this utility model;

[0024] Figure 5 This is a schematic diagram of the bottle washing assembly of this utility model.

[0025] Explanation of the labels in the diagram:

[0026] 1. Workbench; 2. Arc-shaped frame; 21. Arc-shaped support plate; 3. Conveyor frame; 4. Motor 1; 5. Feeding assembly; 51. Feeding tray; 52. Motor 3; 53. Mounting frame; 54. Adapter plate; 6. Mounting bracket; 7. Cleaning assembly; 71. Mounting base; 72. Auxiliary rod; 73. Screw; 74. Adapter base; 75. Adjusting wheel; 8. High-pressure air source box; 9. Air pipe; 10. Cylinder; 11. Motor 2; 12. Cleaning brush; 13. Air pump; 14. Air jet bar; 15. Annular nozzle. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0028] Example:

[0029] 3. Please refer to Figure 1-5An automatic air bottle washing device includes a workbench 1, a feeding assembly 5 installed at the top center of the workbench 1, an arc frame 2 installed on the outside of the feeding assembly 5, an mounting frame 6 and a cleaning assembly 7 installed on the outside of the arc frame 2, a conveyor frame 3 installed on the side of the feeding assembly 5, a motor 4 installed on one side of the conveyor frame 3, a high-pressure air source box 8 installed at the corner of the workbench 1, an air pipe 9 installed on one side of the high-pressure air source box 8, an air pump 13 installed above the mounting frame 6, a jet rod 14 threadedly connected to the bottom of the air pump 13, and an annular nozzle 15 threadedly connected to the bottom of the jet rod 14.

[0030] The feeding assembly 5 includes a mounting frame 53 bolted to the middle position below the workbench 1. A motor 3 52 is mounted on one side of the mounting frame 53. A gear is mounted on the output end of the motor 3 52. An adapter plate 54 is meshed with one side of the gear. A feeding plate 51 is mounted on the top of the adapter plate 54 via a movable shaft.

[0031] See Figure 1 and Figure 3 The outer side of the feeding tray 51 is fixed with an arc-shaped opening. The arc-shaped opening on the feeding tray 51 is used to place and position the bottles to be cleaned. The size of the arc-shaped opening is adapted to the size of the bottles. An arc-shaped support plate 21 is provided on the arc-shaped frame 2. The arc-shaped support plate 21 is used to guide and stabilize the conveying path of the bottles.

[0032] See Figure 1 and Figure 4 The cleaning component 7 includes a mounting base 71 bolted to the top of the workbench 1. An auxiliary rod 72 is fixedly connected to the top of the mounting base 71. A fixed seat is fixedly provided on the top of the auxiliary rod 72. An adjusting wheel 75 is installed at the middle position above the fixed seat. A screw 73 is fixedly connected to the bottom of the adjusting wheel 75. An adapter seat 74 is threaded to the outside of the screw 73. The cleaning component 7 is used to adjust the height of the cleaning brush 12.

[0033] See Figure 1 and Figure 3 The high-pressure air source box 8 is composed of an air compressor and a drying and filtering device. The air pipe 9 is connected to the high-pressure air source box 8 and the air pump 13 respectively. The air compressor and the drying and filtering device are used to provide clean and dry compressed air.

[0034] See Figure 1 and Figure 4 A cylinder 10 is installed on one side of the cleaning component 7. A retaining plate is installed below the cylinder 10. A motor 11 is threadedly connected to the bottom of the retaining plate. A cleaning brush 12 is driven to the bottom output end of the motor 11. The cylinder 10 is used to drive the motor 11 to move up and down.

[0035] See Figure 1 and Figure 4The size of the cleaning brush 12 is adapted to the size of the bottle, and the cleaning brush 12 is used to clean the inside of the bottle.

[0036] See Figure 1 and Figure 5 The outer side of the annular nozzle 15 is threaded with four nozzles, each with the same diameter, to ensure uniform airflow.

[0037] In operation: The bottle to be cleaned is placed in the arc-shaped opening of the feeding tray 51. As the feeding tray 51 rotates intermittently, it moves to the cleaning station and stops precisely below the annular nozzle 15. The lifting drive mechanism, such as the cylinder 10, drives the air jet rod 14 and the annular nozzle 15 downwards, inserting them into the bottle opening. The air pump 13 starts, and high-pressure air is ejected from the angled nozzle of the annular nozzle 15, forming a spiraling, high-speed airflow inside the bottle, thoroughly blowing out dust, foreign objects, etc. After cleaning, the air jet rod 14 and the annular nozzle 15 rise and return to their original positions. The feeding tray 51 rotates, sending the cleaned bottle to the unloading area, while the next bottle to be cleaned enters the cleaning station. The above steps are repeated to achieve continuous automated cleaning.

[0038] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. An automatic air bottle washing device, comprising a workbench (1), wherein a feeding assembly (5) is installed at the upper center of the workbench (1), an arc-shaped frame (2) is installed on the outer side of the feeding assembly (5), and an mounting frame (6) and a cleaning assembly (7) are respectively installed on the outer side of the arc-shaped frame (2), characterized in that: The feeding assembly (5) is equipped with a conveyor frame (3) on its side, and a motor (4) is installed on one side of the conveyor frame (3). A high-pressure air source box (8) is installed at the corner of the workbench (1), and an air pipe (9) is installed on one side of the high-pressure air source box (8). An air pump (13) is installed above the mounting frame (6), and an air jet rod (14) is threadedly connected to the bottom of the air pump (13). An annular nozzle (15) is threadedly connected to the bottom of the air jet rod (14). The feeding assembly (5) includes a mounting frame (53) bolted to the middle position below the workbench (1). A motor (52) is mounted on one side of the mounting frame (53). A gear is mounted on the output end of the motor (52). An adapter plate (54) is meshed on one side of the gear. A feeding plate (51) is mounted above the adapter plate (54) via a movable shaft.

2. The automatic air bottle washing device according to claim 1, characterized in that: The outer side of the feeding tray (51) is fixed with an arc-shaped opening in a ring shape, the size of which is adapted to the size of the bottle, and an arc-shaped support plate (21) is provided on the arc frame (2).

3. The automatic air bottle washing device according to claim 1, characterized in that: The cleaning assembly (7) includes a mounting base (71) bolted to the top of the workbench (1). An auxiliary rod (72) is fixedly connected to the top of the mounting base (71). A fixed seat is fixedly provided on the top of the auxiliary rod (72). An adjusting wheel (75) is installed at the middle position above the fixed seat. A screw (73) is fixedly connected to the bottom of the adjusting wheel (75). An adapter seat (74) is threaded to the outside of the screw (73).

4. An automatic air bottle washing device according to claim 1, characterized in that: The high-pressure air source box (8) is composed of an air compressor and a drying and filtering device, and the air pipe (9) is connected to the high-pressure air source box (8) and the air pump (13) respectively.

5. An automatic air bottle washing device according to claim 1, characterized in that: A cylinder (10) is installed on one side of the cleaning component (7), a retaining plate is installed below the cylinder (10), a motor (11) is threadedly connected to the lower part of the retaining plate, and a cleaning brush (12) is drivenly connected to the lower output end of the motor (11).

6. An automatic air bottle washing device according to claim 5, characterized in that: The size of the cleaning brush (12) is adapted to the size of the bottle.

7. An automatic air bottle washing device according to claim 1, characterized in that: The annular nozzle (15) has four nozzles threadedly connected to its outer side, and each nozzle has the same diameter.

Images