Extrusion device for hardware production and processing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN DINGMING PRECISION MASCH CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]为了解决上述技术问题,本实用新型提供了一种五金配件生产加工用挤压装置,以解决现有技术中,传统的挤压装置缺乏清洁功能的技术问题
[0017]1.本实用新型通过筛网、收集仓及污物盒的设置,使得使用者能够收集和清理加工过程中产生的碎屑与污物,提升了该装置在清洁维护方面的性能。在五金配件挤压加工之后,使用者可通过拉动拉手,取出污物盒倾倒污物,使得使用者能够完成装置的清洁工作,解决了传统的挤压装置缺乏清洁功能的问题。
Smart Images

Figure CN224600202U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hardware accessories production and processing technology, and more specifically, it relates to an extrusion device for hardware accessories production and processing. Background Technology
[0002] In the field of hardware parts manufacturing and processing, extrusion devices are often used to shape hardware parts. For example, in hardware product factories, in order to produce hardware parts of various shapes, workers often use extrusion devices to extrude raw materials. At this time, it is necessary to use extrusion devices with good cleaning functions to clean up the debris and dirt generated during the processing, so as to maintain the cleanliness of the production environment and the normal operation of the equipment.
[0003] However, in actual production, the debris and dirt generated during the extrusion process of hardware parts often cause a messy production environment. Under the influence of long-term production operations, this can easily lead to the accumulation of debris, increasing the risk of equipment failure. This not only affects the production schedule and reduces output, but also increases production costs due to equipment failure requiring repair, thereby reducing the company's economic benefits and market competitiveness.
[0004] Based on the structural findings of existing technologies, traditional extrusion devices lack cleaning functions, leading to an increased risk of equipment failure. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides an extrusion device for the production and processing of hardware accessories, so as to solve the technical problem that traditional extrusion devices lack cleaning functions in the prior art.
[0006] The purpose and function of this utility model, an extrusion device for manufacturing and processing hardware accessories, are achieved by the following specific technical means:
[0007] An extrusion device for manufacturing and processing hardware accessories, comprising a base;
[0008] The base is equipped with multiple sets of support columns, and a top plate is installed on the top of the multiple sets of support columns. A hydraulic seat is installed on the top plate, and a hydraulic cylinder is installed on the hydraulic seat. A protective sleeve is installed at the bottom of the top plate, and the output rod of the hydraulic cylinder is sleeved in the protective sleeve. A fixing frame is installed at the bottom of the output rod of the hydraulic cylinder, and a punch is clamped in the fixing frame.
[0009] The top plate has ventilation slots, and a fan is installed on the ventilation slots. Two sets of screens are provided on the base, and a collection bin is installed at the bottom of the screens. A connecting pipe is provided at the bottom of the collection bin. A waste box is installed at the bottom of the base. Two sets of first and second interfaces are provided on one side of the waste box, and the connecting pipe is connected to the first interface.
[0010] The above technical solution further includes: two sets of first slide rails are installed on the base, a cleaning groove is provided between the two sets of first slide rails, a cleaning pipe is installed at the bottom of the cleaning groove, the cleaning pipe is connected to the second interface, a first slider is installed between the two sets of slide rails, and a die is installed on the first slider.
[0011] The above technical solution further includes: a second slide rail is provided on both sides of the waste box, four sets of pulleys are installed at the bottom of the base, the second slide rail is slidably connected to two sets of pulleys, and a handle is installed at one end of the waste box.
[0012] The above technical solution further includes: a cylinder is installed on the base, a mounting seat is installed at one end of the cylinder, a sliding groove is installed at the bottom of the mounting seat, a cleaning brush is installed in the sliding groove, a second slider is provided at the top of the cleaning brush, the second slider is slidably connected to the sliding groove, and the mounting seat is connected to the first slider.
[0013] The above technical solution further includes: a limit block is installed on the base, a dustproof plate is installed at one end of the first slider, baffles are installed on all sides of the top plate, and a working space is formed between the baffles.
[0014] The above technical solution further includes: an inlet is provided on one side of one of the baffles, an opening and closing plate is installed in the inlet, the opening and closing plate is connected to one of the baffles by a hinge, a sealing groove is provided at the bottom of the opening and closing plate, and the dustproof plate is locked in the sealing groove when the concave mold moves to the bottom of the convex mold.
[0015] The above technical solution further includes: multiple sets of support legs are installed at the bottom of the base, threaded holes are opened at the bottom of the support legs, support pads are installed at the bottom of the support legs, and studs are provided at the top of the support pads, with the studs engaging with the threaded holes.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. This utility model, through the design of a screen, collection bin, and waste box, enables users to collect and clean debris and dirt generated during processing, thus improving the device's cleaning and maintenance performance. After the extrusion processing of hardware parts, users can pull the handle to remove the waste box and empty the waste, allowing them to complete the cleaning work of the device and solving the problem of traditional extrusion devices lacking cleaning functions.
[0018] 2. When using this device, the user can operate the cylinder to move the die and simultaneously cause the cleaning brush to clean the slide rail, allowing the user to remove debris during operation and improving the automation level of the cleaning process. Then, the fan drives airflow, ensuring a dry working environment and enhancing the device's effectiveness in optimizing the working environment. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is an exploded view of the present invention;
[0021] Figure 3 This is a bottom view of the present invention;
[0022] Figure 4 This is a schematic diagram of the structure of the mounting base and cleaning brush combined in this utility model.
[0023] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0024] 1. Base; 2. Support column; 3. Top plate; 4. Hydraulic cylinder; 5. Protective sleeve; 6. Fixing frame; 7. Punch; 8. Fan; 9. Screen; 10. Collection bin; 11. Waste box; 12. Die; 13. Pulley; 14. Cylinder; 15. Mounting seat; 16. Cleaning brush; 17. Limit block; 18. Dustproof plate; 19. Baffle; 20. Opening and closing plate; 21. Support leg; 22. Support pad. Detailed Implementation
[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0026] Example:
[0027] As attached Figure 1 To be continued Figure 4 As shown:
[0028] This utility model provides an extrusion device for the production and processing of hardware accessories, including a base 1, multiple sets of support columns 2 installed on the base 1, a top plate 3 installed on the top of the multiple sets of support columns 2, a hydraulic seat installed on the top plate 3, a hydraulic cylinder 4 installed on the hydraulic seat, a protective sleeve 5 installed at the bottom of the top plate 3, the output rod of the hydraulic cylinder 4 is sleeved in the protective sleeve 5, a fixing frame 6 is installed at the bottom of the output rod of the hydraulic cylinder 4, and a punch 7 is clamped in the fixing frame 6;
[0029] Please refer to, for example Figure 3As shown, a ventilation slot is provided on the top plate 3, and a fan 8 is installed on the ventilation slot. Two sets of screens 9 are provided on the base 1, and a collection bin 10 is installed at the bottom of the screens 9. A connecting pipe is provided at the bottom of the collection bin 10. A waste box 11 is installed at the bottom of the base 1. Two sets of first and second interfaces are provided on one side of the waste box 11, and the connecting pipe is connected to the first interface. The support column 2 can stably support the top plate 3, allowing the user to install various components on the top plate 3, thus improving the overall load-bearing capacity of the device. The user can operate the hydraulic cylinder 4 to move the punch 7 up and down, enabling the device to complete the extrusion operation. The fan 8 can drive airflow, allowing the user to keep the environment dry during processing, thus improving the quality of the working environment of the device. The user can collect the debris generated during processing through the screens 9 and the collection bin 10, thus reducing the accumulation of debris.
[0030] Two sets of first slide rails are installed on the base 1, and a cleaning groove is opened between the two sets of first slide rails. A cleaning pipe is installed at the bottom of the cleaning groove and is connected to a second interface. A first slider is installed between the two sets of slide rails, and a concave mold 12 is installed on the first slider. The first slide rails can guide the movement of the first slider, allowing the user to adjust the position of the concave mold 12, thus improving the ease of operation of the device. The user can use the cleaning groove and cleaning pipe to discharge the dirt generated during cleaning, so that the device can guide the dirt into the dirt box 11, improving the dirt discharge effect of the device and enhancing the user's ability in cleaning and maintenance.
[0031] The waste box 11 is equipped with second slide rails on both sides, and four sets of pulleys 13 are installed at the bottom of the base 1. The second slide rails are slidably connected to two sets of pulleys 13. A handle is installed at one end of the waste box 11. A negative pressure generator is installed inside the waste box 11. The negative pressure generator can be model ZH05BS-06-06. The second slide rails and pulleys 13 allow the waste box 11 to move smoothly, making it easy for users to remove the waste box 11 and improving the convenience of waste cleaning. Users can pull the handle to move the waste box 11, making it easy to empty the waste. The negative pressure generator and the fan 8 work together to suck debris into the waste box 11.
[0032] Please refer to, for example Figure 2 and Figure 4As shown, a cylinder 14 is mounted on the base 1, and a mounting seat 15 is mounted on one end of the cylinder 14. A sliding groove is mounted on the bottom of the mounting seat 15, and a cleaning brush 16 is installed in the sliding groove. A second slider is provided on the top of the cleaning brush 16, and the second slider is slidably connected to the sliding groove. The mounting seat 15 is connected to the first slider. The cylinder 14 drives the first slider through the mounting seat 15, so that the die 12 can enter and exit the working space. At the same time, the cleaning brush 16 cleans the space between the two sets of first slide rails. The user can install the cleaning brush 16 through the sliding groove and the second slider.
[0033] A limit block 17 is installed on one side of the cleaning tank, a dustproof plate 18 is installed on one end of the first slider, and baffles 19 are installed on all three sides of the top plate, forming a working space between the baffles 19. The limit block 17 restricts the movement range of the first slider, allowing the user to avoid collisions between parts and improving the operational safety of the device. The user can use the baffles 19 to enclose the working space, reducing external interference to the device. The device is controlled by an external control module.
[0034] One of the baffles 19 has an inlet on one side, and an opening / closing plate 20 is installed inside the inlet. The opening / closing plate 20 is connected to one of the baffles 19 via a hinge. The bottom of the opening / closing plate 20 has a sealing groove. When the die 12 moves to the bottom of the punch 7, the dustproof plate 18 is locked in the sealing groove. The opening / closing plate 20 can control the opening and closing of the inlet, allowing the user to enter and exit the work space, thus improving the flexibility of the device. The user can operate the opening / closing plate 20 to flip it through the hinge connection structure. The user can also use the sliding cooperation between the dustproof plate 18 and the opening / closing plate 20 to simultaneously open and close the inlet when the die 12 moves, so that the device can maintain the sealing of the work space.
[0035] The base 1 has multiple sets of support legs 21 installed at its bottom. The support legs 21 have threaded holes at their bottom and support pads 22 installed at their bottom. The support pads 22 have studs at their top and are screwed into the threaded holes. By setting up the support legs 21 and support pads 22, the placement height of the device can be adjusted, allowing the user to adapt the device to different ground surfaces and improving the stability of the device. The user can rotate the support pads 22 to change the overall length of the support legs 21, so that the device can remain horizontal.
[0036] The specific usage and function of this embodiment are as follows:
[0037] When using the device, the support pad 22 is rotated so that the stud on its top engages and moves in the threaded hole at the bottom of the support leg 21, changing the overall length of the support leg 21 and ensuring that the base 1 is placed stably on the ground by multiple sets of support legs 21, and the device remains horizontal.
[0038] Before the extrusion operation, the hardware parts to be processed are placed into the die 12. The cylinder 14 is activated, and the cylinder 14 drives the first slider to move along the two sets of first slide rails on the base 1 via the mounting seat 15, thereby moving the die 12 directly below the punch 7. At this time, the cleaning brush 16 slides in the groove at the bottom of the mounting seat 15 via the second slider at the top, cleaning between the two sets of first slide rails. The dirt generated by cleaning falls into the cleaning pipe through the cleaning groove and finally enters the dirt box 11. During the movement, the dustproof plate 18 at one end of the first slider slides in cooperation with the opening and closing plate 20, closing the inlet synchronously with the movement of the die 12 to maintain the sealing of the working space. The first slider stops when it moves to the limit block 17 to avoid collision with other parts.
[0039] Hydraulic cylinder 4 is activated, and its output rod moves downward within the protective sleeve 5, driving the fixed frame 6 and punch 7 to move downward, cooperating with die 12 to complete the extrusion processing of hardware parts. During operation, the fan 8 on the top plate 3 drives airflow through the ventilation slots. The negative pressure generator and the fan 8 work together to draw the debris generated by extrusion into the screen 9. Larger debris is intercepted by the screen 9, while smaller debris passes through the screen 9 into the collection chamber 10, and then flows into the waste box 11 through the connecting pipe.
[0040] After extrusion, hydraulic cylinder 4 drives punch 7 to reset. When there is a lot of dirt in the dirt box 11, pull the handle, and the dirt box 11 will slide out from under the base 1 through the second slide rails on both sides and the two sets of pulleys 13 at the bottom of the base 1, emptying the dirt and then sliding back to its original position. If it is necessary to clean larger debris on the screen 9, open the opening plate 20, take out the screen 9 for cleaning, and then reinstall it.
[0041] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. An extrusion device for manufacturing and processing hardware accessories, comprising a base (1), characterized in that: Multiple sets of support columns (2) are installed on the base (1). A top plate (3) is installed on the top of the multiple sets of support columns (2). A hydraulic seat is installed on the top plate (3). A hydraulic cylinder (4) is installed on the hydraulic seat. A protective sleeve (5) is installed at the bottom of the top plate (3). The output rod of the hydraulic cylinder (4) is sleeved in the protective sleeve (5). A fixing frame (6) is installed at the bottom of the output rod of the hydraulic cylinder (4). A punch (7) is clamped in the fixing frame (6). The top plate (3) is provided with a ventilation slot, and a fan (8) is installed on the ventilation slot. Two sets of screens (9) are provided on the base (1). A collection chamber (10) is installed at the bottom of the screen (9). A connecting pipe is provided at the bottom of the collection chamber (10). A waste box (11) is installed at the bottom of the base (1). Two sets of first interfaces and second interfaces are provided on one side of the waste box (11). The connecting pipe is connected to the first interface.
2. The extrusion device for manufacturing and processing hardware accessories according to claim 1, characterized in that: Two sets of first slide rails are installed on the base (1), a cleaning groove is provided between the two sets of first slide rails, a cleaning pipe is installed at the bottom of the cleaning groove, the cleaning pipe is connected to the second interface, a first slider is installed between the two sets of slide rails, and a die (12) is installed on the first slider.
3. The extrusion device for manufacturing and processing hardware accessories according to claim 1, characterized in that: The waste box (11) is provided with a second slide rail on both sides, and four sets of pulleys (13) are installed at the bottom of the base (1). The second slide rail is slidably connected to two sets of pulleys (13), and a handle is installed at one end of the waste box (11).
4. The extrusion device for manufacturing and processing hardware accessories according to claim 2, characterized in that: A cylinder (14) is installed on the base (1). A mounting seat (15) is installed at one end of the cylinder (14). A sliding groove is installed at the bottom of the mounting seat (15). A cleaning brush (16) is installed in the sliding groove. A second slider is provided at the top of the cleaning brush (16). The second slider is slidably connected to the sliding groove. The mounting seat (15) is connected to the first slider.
5. The extrusion device for manufacturing and processing hardware accessories according to claim 2, characterized in that: A limit block (17) is installed on one side of the cleaning groove, a dustproof plate (18) is installed on one end of the first slider, and baffles (19) are installed on all sides of the top plate (3), forming a working space between the baffles (19).
6. The extrusion device for manufacturing and processing hardware accessories according to claim 5, characterized in that: One of the baffles (19) has an inlet on one side, and an opening and closing plate (20) is installed in the inlet. The opening and closing plate (20) is connected to one of the baffles (19) by a hinge. The bottom of the opening and closing plate (20) has a sealing groove. When the die (12) moves to the bottom of the punch (7), the dustproof plate (18) is stuck in the sealing groove.
7. The extrusion device for manufacturing and processing hardware accessories according to claim 2, characterized in that: The base (1) has multiple sets of support legs (21) installed at the bottom. The support legs (21) have threaded holes at the bottom and support pads (22) are installed at the bottom. The support pads (22) have studs at the top and the studs are screwed into the threaded holes.