A combined modular cold roll forming apparatus

Abstract

The utility model provides a kind of combined modular cold bending forming equipment, it is related to cold bending forming equipment technical field, including feeding module, front end shearing punch module, forming module and rear end shearing punch module, the top of feeding module is equipped with coil rack, the top of front end shearing punch module is equipped with first shearing punch combination machine, the top of forming module is equipped with guide support frame, the side of guide support frame is equipped with controller, the back of guide support frame is equipped with driving motor, one end of driving motor is equipped with forming roller group, the bottom of forming roller group is equipped with chute, the top of rear end shearing punch module is equipped with second shearing punch combination machine, adopt the design of modularization, realized can be operated according to different specification requirements, need not secondary processing, only need to pass through the shearing punch module of rear end, facilitate combination operation, need not to disassemble, redebug component, and module can be expanded between equipment, improve work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of cold bending forming equipment technology, and in particular to a modular cold bending forming equipment. Background Technology

[0002] According to a cold bending forming machine disclosed in Chinese Patent Publication No. CN219464588U, the machine includes a forming machine body for cold bending forming of support raw materials, a material receiving mechanism for receiving the processed material, and a sliding mechanism for allowing the processed material to slide down and for limiting its movement. Through this technical solution, during processing, the speed of the variable speed motor can be adjusted by the processing efficiency of the forming machine body. After starting the variable speed motor, the sliding bar and the material receiving mechanism, connected by a threaded shaft and a sliding bar, and fixed at the lower end of the sliding bar, allow the sliding bar and the material receiving mechanism to move. The limiting blocks are trapezoidal, with the spacing between the limiting blocks gradually narrowing, allowing the forming machine body to correct the processed material to a certain extent after discharge. This method ensures that the material received by the material receiving mechanism is relatively uniform with minimal gaps, resulting in a larger material receiving capacity.

[0003] The aforementioned comparative documents and existing technologies have the following technical problems: Existing cold bending forming production lines are usually forming production lines with fixed configurations for one or several profiles. They require a set of dedicated production lines composed of multiple devices. Once the profile needs to be changed, it is often necessary to disassemble and readjust many parts, which is both time-consuming and labor-intensive. Moreover, the equipment is difficult to expand, maintain and upgrade. With the growth of demand for customized, multi-variety and small-batch production, the shortcomings of traditional fixed cold bending forming equipment are becoming increasingly prominent. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a modular cold bending forming device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a modular cold bending forming device, including a feeding module, a front shearing and stamping module on the back of the feeding module, a forming module on the back of the front shearing and stamping module, and a rear shearing and stamping module on the back of the forming module.

[0006] Preferably, the top of the feeding module is provided with a coil rack, and both ends of the coil rack are provided with tensioning mechanisms. The top of the front shearing and stamping module is provided with a first shearing and stamping combination machine. One end of the top of the forming module is provided with a guide support frame, one side of the guide support frame is provided with a controller, the back of the guide support frame is provided with a drive motor, one end of the drive motor is provided with a forming roller group, the bottom of the forming roller group is provided with a sliding groove, and the top of the rear shearing and stamping module is provided with a second shearing and stamping combination machine. The feeding module and the controller, the front shearing and stamping module and the controller, the forming module and the controller, and the rear shearing and stamping module and the controller are all electrically connected.

[0007] Preferably, a first waste recycling port is provided on one side of the front-end shearing and stamping module, and a second waste recycling port is provided on one side of the rear-end shearing and stamping module.

[0008] Preferably, the drive motor has a drive shaft on its back side, and the drive shaft passes through the forming roller assembly.

[0009] Preferably, the forming roller assembly includes a fixed support frame assembly, a movable support frame assembly is provided on the back of the fixed support frame assembly, and upper and lower forming rollers are provided at the inner ends of the fixed support frame assembly and the movable support frame assembly.

[0010] Preferably, the slide groove is provided with a slide rod inside, the slide groove is provided with a self-locking slide seat inside, the slide rod passes through the interior of the self-locking slide seat, and the top of the self-locking slide seat is provided with a movable support frame assembly.

[0011] Preferably, the first shearing and stamping combination machine has a first feed port on the front and a first discharge port on the back, and the second shearing and stamping combination machine has a second feed port on the front and a second discharge port on the back.

[0012] Beneficial effects

[0013] This invention employs a modular design, combining functions such as coil feeding, shearing, punching, creasing, and forming. Shearing, punching, and creasing are available at both the front and rear ends, allowing operation according to different specifications. For some pre-defined sections that do not require shearing, the front and rear shearing and punching modules can perform only punching or creasing. Furthermore, punching after forming eliminates the need for secondary processing; the rear shearing and punching module suffices. This facilitates modular operation, eliminating the need for disassembly and readjustment of components. The modules can also be expanded, improving work efficiency.

[0014] In this invention, a chute and forming roller assembly are used. The fixed support frame and the movable support frame can be adjusted according to different forming specifications. The controller controls the self-locking slide at the bottom of the movable support frame to slide on the slide rod. After the position is determined, the self-locking device in the self-locking slide locks the position immediately. Compared with the traditional fixed cold bending forming, the adjustable forming device can be adjusted and improved. The position can be adjusted according to different bending angles, positions, etc., without the need to replace the device. Attached Figure Description

[0015] Figure 1 This is an isometric view of the present invention;

[0016] Figure 2 This is a perspective view of the present utility model;

[0017] Figure 3 This is a top view of the present invention;

[0018] Figure 4 This is a side view of the present invention.

[0019] Legend:

[0020] 1. Feeding module; 2. Front-end shearing and stamping module; 201. First waste recycling port; 3. Forming module; 4. Rear-end shearing and stamping module; 401. Second waste recycling port; 5. Roll rack; 6. First shearing and stamping combination machine; 601. First feed port; 602. First discharge port; 7. Guide support frame; 8. Controller; 9. Motor; 901. Drive shaft; 10. Forming roller group; 1001. Fixed support frame; 1002. Upper and lower forming rollers; 1003. Movable support frame; 11. Slide groove; 1101. Slide rod; 1102. Self-locking slide block; 12. Second shearing and stamping combination machine; 1201. Second feed port; 1202. Second discharge port. Detailed Implementation

[0021] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.

[0022] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1:

[0024] Reference Figure 1-4This utility model provides a modular cold bending forming device, including a feeding module 1, a front shearing and stamping module 2 on the back of the feeding module 1, a forming module 3 on the back of the front shearing and stamping module 2, and a rear shearing and stamping module 4 on the back of the forming module 3. A first waste material collection port 201 is provided on one side of the front shearing and stamping module 2, and a second waste material collection port 401 is provided on one side of the rear shearing and stamping module 4. A coil rack 5 is provided on the top of the feeding module 1, with tensioning mechanisms at both ends. A first shearing and stamping combination machine 6 is provided on the top of the front shearing and stamping module 2, and a guide support frame 7 is provided at one end of the top of the forming module 3. A controller 8 is provided on one side of the support frame 7, and a drive motor 9 is provided on the back of the guide support frame 7. A forming roller assembly 10 is provided at one end of the drive motor 9, and a drive shaft 901 is provided on the back of the drive motor 9. The drive shaft 901 passes through the forming roller assembly 10. The forming roller assembly 10 includes a fixed support frame assembly 1001, and a movable support frame assembly 1003 is provided on the back of the fixed support frame assembly 1001. The inner ends of the fixed support frame assembly 1001 and the movable support frame assembly 1003 are provided with upper and lower forming rollers 1002. A groove 11 is provided at the bottom of the forming roller assembly 10, and a slide rod 1101 is provided inside the groove 11. A self-locking slide seat 110 is provided inside the groove 11. 2. The slide bar 1101 penetrates the interior of the self-locking slide block 1102. A movable support frame assembly 1003 is provided at the top of the self-locking slide block 1102. A second shearing and stamping assembly 12 is provided at the top of the rear shearing and stamping module 4. The feeding module 1 and controller 8, the front shearing and stamping module 2 and controller 8, the forming module 3 and controller 8, and the rear shearing and stamping module 4 and controller 8 are all electrically connected. The front of the first shearing and stamping assembly 6 has a first feed inlet 601, and the back of the first shearing and stamping assembly 6 has a first discharge outlet 602. The front of the second shearing and stamping assembly 12 has a second feed inlet 1201. The second shearing and stamping assembly 12... The press assembly machine 12 has a second discharge port 1202 on the back and adopts a modular design. This utility model combines the functions of coil feeding, shearing, punching, creasing and forming. Shearing, punching and creasing are available at both the front and rear ends, and can be operated according to different specifications. The length of some plates is already perfected and does not need to be sheared. In such cases, the front and rear shearing and punching modules do not need to be sheared, but only punching or creasing is required. Furthermore, punching is performed after forming is required, so no secondary processing is needed. Only the rear shearing and punching module is needed. This facilitates combined operation, eliminates the need to disassemble and readjust parts, and the modules can be expanded to improve work efficiency. Specific Implementation Example 2:

[0026] Reference Figure 1 Each module is equipped with an RFID tag or DIP switch, which the programmable logic controller (PLC) reads to identify the module type and serial number. The control system matches the corresponding formula in the formula library: profile name, roller sequence, punching position, shearing length, speed requirements, etc. After the operator selects or confirms the formula on the human-machine interface, the system automatically sets the relevant parameters and prompts the operator to replace the roller core, install the punching die, adjust the guide, etc. Protective doors are set in high-risk areas such as rolling, forming, punching, and shearing, with door interlocks. If the protective door is opened, the PLC immediately stops the relevant movement. Emergency stop buttons are placed in prominent positions on each module. Safety light curtains cover important openings, and regular safety inspection reminders and maintenance records are maintained.

[0027] In summary:

[0028] The modular design allows for operation according to different specifications without secondary processing. It only requires cutting and stamping modules at the back end, which facilitates combination operation without disassembling or readjusting parts. Furthermore, the modules can be expanded to improve work efficiency.

[0029] By using the chute 11 and forming roller group 10, the fixed support frame 1001 and the movable support frame 1003 can be adjusted according to different specifications of forming. The controller 8 controls the self-locking slide 1102 at the bottom of the movable support frame 1003 to slide on the slide rod 1101. After the position is determined, the self-locking device in the self-locking slide 1102 immediately locks the position. Compared with the traditional fixed cold bending forming, the adjustable forming device can be adjusted and improved. The position can be adjusted according to different bending angles, positions, etc., without the need to replace the device.

[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A modular cold bending forming equipment, comprising a feeding module (1), characterized in that: The feeding module (1) has a front shearing and stamping module (2) on its back side, a forming module (3) on its back side, a rear shearing and stamping module (4) on its back side, a coil rack (5) on its top side, a tensioning mechanism at both ends of the coil rack (5), a first shearing and stamping combination machine (6) on its top side, a guide support frame (7) on one end of the top of the forming module (3), a controller (8) on one side of the guide support frame (7), a drive motor (9) on the back side of the guide support frame (7), a forming roller group (10) at one end of the drive motor (9), and a groove (11) at the bottom of the forming roller group (10).

2. The modular cold bending forming equipment according to claim 1, characterized in that: The feeding module (1) and the controller (8), the front shearing and stamping module (2) and the controller (8), the forming module (3) and the controller (8), and the rear shearing and stamping module (4) and the controller (8) are all electrically connected.

3. The modular cold bending forming equipment according to claim 1, characterized in that: The front-end shearing and stamping module (2) has a first waste recycling port (201) on one side, and the rear-end shearing and stamping module (4) has a second waste recycling port (401) on one side.

4. The modular cold bending forming equipment according to claim 1, characterized in that: The drive motor (9) has a drive shaft (901) on its back side, which passes through the forming roller group (10).

5. The modular cold bending forming equipment according to claim 4, characterized in that: The forming roller group (10) includes a fixed support frame group (1001), and a movable support frame group (1003) is provided on the back side of the fixed support frame group (1001). The inner ends of the fixed support frame group (1001) and the movable support frame group (1003) are provided with upper and lower forming rollers (1002).

6. The modular cold bending forming equipment according to claim 1, characterized in that: The slide groove (11) is provided with a slide rod (1101) inside, and a self-locking slide seat (1102) is provided inside the slide groove (11). The slide rod (1101) passes through the interior of the self-locking slide seat (1102), and a movable support frame assembly (1003) is provided on the top of the self-locking slide seat (1102).

7. The modular cold bending forming equipment according to claim 1, characterized in that: The first shearing and stamping combination machine (6) has a first feed port (601) on the front and a first discharge port (602) on the back.

8. The modular cold bending forming equipment according to claim 1, characterized in that: The top of the rear shearing and stamping module (4) is provided with a second shearing and stamping assembly (12), the front of the second shearing and stamping assembly (12) is provided with a second feed port (1201), and the back of the second shearing and stamping assembly (12) is provided with a second discharge port (1202).

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