A kind of hard block shaping fixture for copper braided wire spot welding after

CN224600410UActive Publication Date: 2026-08-07WUXI WEIYOU ELECTRICAL ACCESSORIES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI WEIYOU ELECTRICAL ACCESSORIES CO LTD
Filing Date
2025-06-12
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0002]铜编织线在电气连接等领域有着广泛的应用,在生产过程中,通常需要通过点焊的方式将铜编织线与其他部件连接在一起,然而,点焊后在焊接部位会形成硬块,这些硬块不仅影响铜编织线的外观,还可能导致其在后续使用过程中无法正常弯折、固定安装,降低了产品的质量和适用性

Benefits of technology

[0015]该用于铜编织线点焊后的硬块整形夹具,通过第一滑槽、第一滑块、第一轴承、第一双向丝杆、铜编织线定位板、第一伺服电机、U型架、液压杆、铜编织线整形板、铜编织线整形模具和铜编织线整形槽的配合,不仅可以方便人们对铜编织线整形模具进行快速定位,而且可以使设备能够对铜编织线进行自动整形,第二伺服电机、防滑垫、第二轴承、第二双向丝杆、第二滑槽和第二滑块的设置,可以使铜编织线整形模具在工作的过程中更加稳定,从而使设备对铜编织线的整形效果更好。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of hard block shaping clamps for copper braided wire spot welding, belong to copper braided wire processing technical field, including copper braided wire positioning assembly, copper braided wire limiting component and copper braided wire shaping assembly, the copper braided wire positioning assembly includes the upper of copper braided wire processing table is placed with copper braided wire shaping die, by the cooperation of first sliding slot, first sliding block, first bearing, first bidirectional screw rod, copper braided wire positioning plate, first servo motor, U-shaped frame, hydraulic rod, copper braided wire shaping plate, copper braided wire shaping die and copper braided wire shaping groove, not only facilitate people to the quick positioning of copper braided wire shaping die, and make equipment can shape copper braided wire, the setting of second servo motor, non-slip mat, second bearing, second bidirectional screw rod, second sliding slot and second sliding block, copper braided wire shaping die can be more stable in the process of working, so that the shaping effect of equipment to copper braided wire is better.
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Description

Technical Field

[0001] This utility model relates to the field of copper braided wire processing technology, specifically a hard block shaping fixture for copper braided wire after spot welding. Background Technology

[0002] Copper braided wire has a wide range of applications in electrical connections and other fields. During the production process, it is usually necessary to connect the copper braided wire to other components by spot welding. However, after spot welding, hard lumps will form at the welding point. These hard lumps not only affect the appearance of the copper braided wire, but may also cause it to be unable to bend or fix properly during subsequent use, reducing the quality and applicability of the product.

[0003] Currently, the shaping of hardened blocks after spot welding of copper braided wire is mostly done manually by hammering and pressing. This method is not only inefficient, but also difficult to guarantee the shaping effect, and is prone to causing secondary damage to the copper braided wire, thereby affecting its performance. Therefore, those skilled in the art have provided a fixture for shaping hardened blocks after spot welding of copper braided wire to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide a hard block shaping fixture for spot welding copper braided wire, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A hard block shaping fixture for spot welding copper braided wire includes a copper braided wire positioning component, a copper braided wire limiting component, and a copper braided wire shaping component. The copper braided wire positioning component includes a copper braided wire shaping mold placed above a copper braided wire processing table. The outer surface of the copper braided wire shaping mold has a copper braided wire shaping groove. Two sets of support legs are fixedly installed on the outer surface of the copper braided wire processing table, and a stabilizing plate is fixedly installed on the outer surface of each support leg.

[0007] As a further embodiment of this utility model: the outer surface of the copper braided wire processing table is provided with a first sliding groove, and two first sliders are slidably connected inside the first sliding groove. Copper braided wire positioning plates are fixedly installed on the outer surfaces of the two first sliders, and anti-slip pads are fixedly installed on the outer surfaces of the two copper braided wire positioning plates. The outer surfaces of the two anti-slip pads are in contact with the copper braided wire shaping mold.

[0008] As a further embodiment of this utility model: the inner wall of the first slide groove is inlaid with symmetrical first bearings, the inner rings of the two first bearings are jointly fixedly installed with a first bidirectional lead screw, and the two first sliders are threadedly connected to the first bidirectional lead screw.

[0009] As a further embodiment of this utility model: a first servo motor is fixedly installed on the outer surface of the copper braided wire processing table, and the output end of the first servo motor is fixedly connected to a first bidirectional lead screw through a coupling.

[0010] As a further embodiment of this utility model: the copper braided wire shaping assembly includes a U-shaped frame, the outer surface of the U-shaped frame is fixedly connected to the copper braided wire processing table, a hydraulic rod is fixedly installed on the inner wall of the U-shaped frame, a copper braided wire shaping plate is fixedly installed at the output end of the hydraulic rod, and the copper braided wire shaping plate is adapted to the copper braided wire shaping groove.

[0011] As a further embodiment of this utility model: the copper braided wire limiting component includes two second sliding grooves, both of which are opened on the outer surface of the copper braided wire processing table, and a second slider is slidably connected inside the two second sliding grooves, and a copper braided wire limiting plate is fixedly installed on the outer surface of the two second sliders.

[0012] As a further embodiment of this utility model: two baffles are fixedly installed on the outer surface of the copper braided wire processing table, and a second bearing is embedded in the outer surface of each of the two baffles. A second bidirectional lead screw is fixedly installed on the inner ring of the two second bearings. Two adjusting blocks are threadedly connected to the outer surface of the second bidirectional lead screw, and the outer surfaces of the two adjusting blocks are fixedly connected to the second slider.

[0013] As a further embodiment of this utility model: a second servo motor is fixedly installed on the outer surface of one of the baffles, and the output end of the second servo motor is fixedly connected to a second bidirectional lead screw through a coupling.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This hard block shaping fixture for spot-welded copper braided wire, through the cooperation of a first sliding groove, a first sliding block, a first bearing, a first bidirectional lead screw, a copper braided wire positioning plate, a first servo motor, a U-shaped frame, a hydraulic rod, a copper braided wire shaping plate, a copper braided wire shaping mold, and a copper braided wire shaping groove, not only facilitates quick positioning of the copper braided wire shaping mold, but also enables the equipment to automatically shape the copper braided wire. The setting of a second servo motor, anti-slip pad, second bearing, second bidirectional lead screw, second sliding groove, and second sliding block makes the copper braided wire shaping mold more stable during operation, thereby improving the shaping effect of the equipment on the copper braided wire. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of a hard block shaping fixture for spot welding copper braided wire;

[0017] Figure 2 A top view of a hard block shaping fixture for spot welding copper braided wire;

[0018] Figure 3 A bottom view of a hard block shaping fixture used for spot welding of copper braided wire;

[0019] Figure 4 A front sectional view of a copper braided wire positioning plate in a hard block shaping fixture used after spot welding of copper braided wire;

[0020] Figure 5 For a hard block shaping fixture used after spot welding of copper braided wire Figure 3 A magnified structural diagram of part A in the middle.

[0021] In the diagram: 1. Copper braided wire positioning assembly; 101. Copper braided wire processing table; 102. First slide groove; 103. First slider; 104. First bearing; 105. First bidirectional lead screw; 106. Copper braided wire positioning plate; 107. First servo motor; 108. Anti-slip pad; 2. Copper braided wire limiting assembly; 201. Second slide groove; 202. Second slider; 203. Baffle; 204. Second bearing; 205. Second bidirectional lead screw; 206. Adjusting block; 207. Copper braided wire limiting plate; 208. Second servo motor; 3. Copper braided wire shaping assembly; 301. U-shaped frame; 302. Hydraulic rod; 303. Copper braided wire shaping plate; 4. Support leg; 5. Stabilizing plate; 6. Copper braided wire shaping mold; 7. Copper braided wire shaping groove. Detailed Implementation

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "fixed installation," "connected," and "fixed connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Please see Figures 1-5 In this embodiment of the utility model, a fixture for shaping hard blocks after spot welding of copper braided wire includes a copper braided wire positioning component 1, a copper braided wire limiting component 2, and a copper braided wire shaping component 3. The copper braided wire positioning component 1 includes a copper braided wire shaping mold 6 placed above a copper braided wire processing table 101. The outer surface of the copper braided wire shaping mold 6 is provided with a copper braided wire shaping groove 7. Two sets of support legs 4 are fixedly installed on the outer surface of the copper braided wire processing table 101. Each support leg 4 has a stabilizing plate 5 fixedly installed on its outer surface. This not only facilitates quick positioning of the shaping mold, but also enables the equipment to automatically shape the copper braided wire. This solves the problem mentioned in the background art that the current shaping of hard blocks after spot welding of copper braided wire mostly adopts manual hammering and pressing methods. This method is not only inefficient, but also difficult to guarantee the shaping effect, and is prone to causing secondary damage to the copper braided wire, thus affecting its performance.

[0025] The outer surface of the copper braided wire processing table 101 is provided with a first groove 102. Two first sliders 103 are slidably connected inside the first groove 102. Copper braided wire positioning plates 106 are fixedly installed on the outer surfaces of both first sliders 103. Anti-slip pads 108 are fixedly installed on the outer surfaces of both copper braided wire positioning plates 106. The outer surfaces of both anti-slip pads 108 are in contact with the copper braided wire forming mold 6. Symmetrical first bearings 104 are embedded in the inner wall of the first groove 102. A first bidirectional lead screw 105 is fixedly installed on the inner rings of the two first bearings 104. Both first sliders 103 are threadedly connected to the first bidirectional lead screw 105. A first servo motor 107 is fixedly installed on the outer surface of the wire processing table 101. The output end of the first servo motor 107 is fixedly connected to the first bidirectional lead screw 105 through a coupling. The copper braided wire shaping assembly 3 includes a U-shaped frame 301. The outer surface of the U-shaped frame 301 is fixedly connected to the copper braided wire processing table 101. A hydraulic rod 302 is fixedly installed on the inner wall of the U-shaped frame 301. A copper braided wire shaping plate 303 is fixedly installed on the output end of the hydraulic rod 302. The copper braided wire shaping plate 303 is adapted to the copper braided wire shaping groove 7, which not only facilitates automatic shaping of copper braided wire, but also facilitates rapid positioning of the copper braided wire shaping mold 6.

[0026] The copper braided wire limiting assembly 2 includes two second slide grooves 201, both of which are formed on the outer surface of the copper braided wire processing table 101. A second slider 202 is slidably connected inside each of the two slide grooves 201. A copper braided wire limiting plate 207 is fixedly installed on the outer surface of each of the two second sliders 202. Two baffles 203 are fixedly installed on the outer surface of the copper braided wire processing table 101. A second bearing 204 is embedded in the outer surface of each of the two baffles 203. A second bidirectional lead screw 205 is fixedly installed on the inner ring of each of the two second bearings 204. Two adjusting blocks 206 are threadedly connected to the outer surface of the second bidirectional lead screw 205. The outer surfaces of both adjusting blocks 206 are fixedly connected to the second sliders 202. A second servo motor 208 is fixedly installed on the outer surface of one of the baffles 203. The output end of the second servo motor 208 is fixedly connected to the second bidirectional lead screw 205 via a coupling. This significantly increases the stability of the copper braided wire forming mold 6, thereby improving the forming effect of the equipment on the copper braided wire.

[0027] The working principle of this utility model is as follows: First, the copper braided wire shaping mold 6 can be placed above the copper braided wire processing table 101, and the first servo motor 107 and the second servo motor 208 can be started respectively. The first servo motor 107 can drive the first bidirectional lead screw 105 to rotate, and the first bidirectional lead screw 105 can drive the copper braided wire positioning plate 106 to move and position the copper braided wire shaping mold 6. The second servo motor 208 can drive the second bidirectional lead screw 205 to rotate, and the second bidirectional lead screw 205 can drive the adjusting block 206 and the copper braided wire limiting plate 207 to move and reposition the copper braided wire shaping mold 6. Next, the copper braided wire can be placed inside the copper braided wire shaping groove 7 and the hydraulic rod 302 can be started. The hydraulic rod 302 can drive the copper braided wire shaping plate 303 to move. The copper braided wire shaping plate 303 completes the flattening and shaping operation of the copper braided wire by cooperating with the groove opened on the surface of the copper braided wire shaping mold 6.

[0028] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A hard block shaping fixture for spot welding copper braided wire, comprising a copper braided wire positioning assembly (1), a copper braided wire limiting assembly (2), and a copper braided wire shaping assembly (3), characterized in that, The copper braided wire positioning component (1) includes a copper braided wire forming mold (6) placed above a copper braided wire processing table (101). The outer surface of the copper braided wire forming mold (6) is provided with a copper braided wire forming groove (7). Two sets of support legs (4) are fixedly installed on the outer surface of the copper braided wire processing table (101). Each support leg (4) has a stabilizing plate (5) fixedly installed on its outer surface.

2. The hard block shaping fixture for spot welding copper braided wire according to claim 1, characterized in that, The outer surface of the copper braided wire processing table (101) is provided with a first groove (102). Two first sliders (103) are slidably connected inside the first groove (102). Copper braided wire positioning plates (106) are fixedly installed on the outer surfaces of the two first sliders (103). Anti-slip pads (108) are fixedly installed on the outer surfaces of the two copper braided wire positioning plates (106). The outer surfaces of the two anti-slip pads (108) are in contact with the copper braided wire shaping mold (6).

3. A hard block shaping fixture for spot welding copper braided wire according to claim 2, characterized in that, The inner wall of the first slide groove (102) is inlaid with symmetrical first bearings (104), and the inner rings of the two first bearings (104) are fixedly installed with a first bidirectional lead screw (105). The two first sliders (103) are threadedly connected to the first bidirectional lead screw (105).

4. A hard block shaping fixture for spot welding copper braided wire according to claim 1, characterized in that, The outer surface of the copper braided wire processing table (101) is fixedly mounted with a first servo motor (107), and the output end of the first servo motor (107) is fixedly connected to the first bidirectional lead screw (105) through a coupling.

5. A hard block shaping fixture for spot welding copper braided wire according to claim 1, characterized in that, The copper braided wire shaping assembly (3) includes a U-shaped frame (301), the outer surface of which is fixedly connected to the copper braided wire processing table (101), and a hydraulic rod (302) is fixedly installed on the inner wall of the U-shaped frame (301). A copper braided wire shaping plate (303) is fixedly installed at the output end of the hydraulic rod (302), and the copper braided wire shaping plate (303) is adapted to the copper braided wire shaping groove (7).

6. A hard block shaping fixture for spot welding copper braided wire according to claim 1, characterized in that, The copper braided wire limiting assembly (2) includes two second slide grooves (201), both of which are opened on the outer surface of the copper braided wire processing table (101). The interior of each of the two second slide grooves (201) is slidably connected with a second slider (202), and the outer surface of each of the two second sliders (202) is fixedly installed with a copper braided wire limiting plate (207).

7. A hard block shaping fixture for spot welding copper braided wire according to claim 6, characterized in that, Two baffles (203) are fixedly installed on the outer surface of the copper braided wire processing table (101). The outer surfaces of the two baffles (203) are inlaid with second bearings (204). The inner rings of the two second bearings (204) are fixedly installed with a second bidirectional lead screw (205). The outer surface of the second bidirectional lead screw (205) is threaded with two adjusting blocks (206). The outer surfaces of the two adjusting blocks (206) are fixedly connected to the second slider (202).

8. A hard block shaping fixture for spot welding copper braided wire according to claim 7, characterized in that, A second servo motor (208) is fixedly mounted on the outer surface of one of the baffles (203), and the output end of the second servo motor (208) is fixedly connected to a second bidirectional lead screw (205) via a coupling.