Automatic forming equipment for water pipe hook nails

Abstract

The utility model discloses a kind of water pipe hook nail automatic forming equipment, it is related to water pipe hook nail forming appliance technical field, including mesa and the box body of being worn in mesa upper end, slidingly equipped with frame between clamping assembly and box body, the inside of frame is equipped with cutting assembly, the upper end of stamping base is equipped with top plate, the lower end of top plate is worn with first electric push rod, the lower end of first electric push rod is equipped with stamping assembly, the side end of stamping base is equipped with collection box, the inside of box body is equipped with flattening assembly;The utility model is cooperated with two compression rollers by first servo motor, gear meshing drives compression roller to rotate oppositely, and then realizes raw material pretreatment function;By pneumatic finger and linear motor, guide rail cooperation, realize automatic feeding function;By second servo motor and two-way screw rod, blade cooperation, pulley transmission makes blade synchronous opening and closing, realizes accurate cutting function;By first electric push rod and briquetting, mould cooperation, improve forming efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of water pipe hook forming tools, and in particular to an automatic water pipe hook forming device. Background Technology

[0002] In the fields of construction and decoration, water pipe hooks are a key component for fixing water pipes, and the demand is increasing. Traditional manual or semi-automatic production methods are inefficient and have poor precision, making it difficult to meet the needs of large-scale production. Fully automatic molding equipment is urgently needed to improve production quality and efficiency. Existing pipe hook forming equipment has significant shortcomings. Traditional equipment mainly consists of a simple stamping device and a manual feeding mechanism. Feeding relies on manual labor and cannot be adjusted by a linear motor, resulting in large material positioning deviations. The lack of a flattening component affects the quality of subsequent stamping. The fixed spacing of the cutting component frames cannot be adjusted, requiring component replacement to accommodate different hook specifications, making operation cumbersome. The stamping and cutting steps are loosely connected, lacking linkage control, resulting in poor production continuity. Ultimately, this leads to low production efficiency and cumbersome operation. Therefore, this application designs an automatic pipe hook forming equipment to solve the above problems. Utility Model Content

[0003] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an automatic forming device for water pipe hooks.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: an automatic forming device for water pipe hooks, comprising a table and a box body passing through the upper end of the table. A guide groove is provided on one side of the upper end of the table. A guide rail is provided inside the guide groove. A clamping assembly is provided at the upper end of the guide rail. A frame is slidably provided between the clamping assembly and the box body. A cutting assembly is provided inside the frame. A connecting plate is fixedly connected to the side end of the frame. A stamping base is fixedly connected to the other side of the connecting plate. A top plate is installed at the upper end of the stamping base. A first electric push rod passes through the lower end of the top plate. A stamping assembly is provided at the lower end of the first electric push rod. A collection box is provided at the side end of the stamping base. A flattening assembly is installed inside the box body.

[0005] Preferably, the clamping assembly consists of pneumatic grippers and a linear motor, with the linear motor slidably connected to the upper end of the guide rail and the pneumatic grippers fixedly connected to the upper end of the linear motor.

[0006] Preferably, the upper end of the frame is provided with a second servo motor, the lower end of the motor shaft of the second servo motor is provided with a pulley, the cutting assembly consists of two blades and two bidirectional lead screws, the two bidirectional lead screws are rotatably installed on both sides inside the frame, the two ends of the two blades are respectively threaded to the two bidirectional lead screws, the two blades are symmetrically distributed on the inner side of the frame, and the upper ends of the two bidirectional lead screws are provided with pulleys.

[0007] Preferably, the stamping assembly consists of a pressure block and a die, the pressure block being fixed to the lower end of the first electric push rod, and the die being fixed to the upper end of the stamping base.

[0008] Preferably, a limiting groove is installed on one side of the frame and the opposite side of the stamping base, a connecting rod is provided between the frame and the stamping base, and a second electric push rod is provided at one end of the connecting rod.

[0009] Preferably, a first servo motor is provided on the side of the housing, and the flattening assembly consists of two pressure rollers and two gears. The two pressure rollers are symmetrically rotated and installed inside the housing, and the two gears are respectively fixed to the side ends of the two pressure rollers. The center of the other side of one of the pressure rollers is fixed to the motor shaft of the first servo motor.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a first servo motor in conjunction with two pressure rollers and gears. The gear meshing drives the pressure rollers to rotate in opposite directions, which facilitates the flattening of the raw material and improves the flatness of the material, thereby realizing the raw material pretreatment function; through the pneumatic gripper fingers in conjunction with a linear motor and guide rail, the linear motor drives the gripping assembly to move and feed the material, which facilitates precise positioning of the raw material and improves the feeding accuracy, thereby realizing the automated feeding function; through the second servo motor in conjunction with a bidirectional lead screw and blades, the belt drive enables the blades to open and close synchronously, which facilitates the cutting of raw materials of different specifications, improves the cutting adaptability, and thus realizes the precise cutting function; through the first electric push rod in conjunction with the pressure block and mold, the stamping assembly quickly forms hooks, and the finished product falls into the collection box, which facilitates automated production and improves the forming efficiency; ultimately, it solves the problems of low production efficiency and cumbersome operation of existing equipment. Attached Figure Description

[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall first-view three-dimensional structure proposed in this utility model; Figure 2 This is a schematic diagram of the overall second-view three-dimensional structure proposed in this utility model; Figure 3This is a three-dimensional cross-sectional structural diagram of the flattening component proposed in this utility model; Figure 4 This is a three-dimensional cross-sectional structural diagram of the stamping component proposed in this utility model.

[0012] The numbers in the diagram are: 1. Tabletop; 2. Collection box; 3. Box body; 4. First electric actuator; 5. Pneumatic gripper; 6. Linear motor; 7. Pressure roller; 8. Second electric actuator; 9. Frame; 10. Gear; 11. First servo motor; 12. Second servo motor; 13. Bidirectional lead screw; 14. Pressure block. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0014] Example: See Figures 1 to 4 This utility model discloses an automatic forming device for water pipe hooks, comprising a table 1 and a box 3 mounted on the upper end of the table 1. A guide groove is formed on one side of the upper end of the table 1, and a guide rail is provided inside the guide groove. A clamping assembly is provided at the upper end of the guide rail. A frame 9 is slidably mounted between the clamping assembly and the box 3. A cutting assembly is provided inside the frame 9. A connecting plate is fixed to the side end of the frame 9, and a stamping base is fixed to the other side of the connecting plate. A top plate is installed on the upper end of the stamping base, and a first electric push rod 4 passes through the lower end of the top plate. A stamping assembly is provided at the lower end of the first electric push rod 4. A collection box 2 is provided on the side end of the stamping base, and a flattening assembly is installed inside the box 3. The table 1 provides the mounting base, the clamping assembly conveys raw materials, the cutting assembly cuts the raw materials, the stamping assembly forms hooks, and the collection box 2 collects the finished products, improving efficiency. The clamping assembly consists of pneumatic clamping fingers 5 and a linear motor. The system consists of six components: a linear motor 6 slidably connected to the upper end of the guide rail, and a pneumatic clamping finger 5 fixedly connected to the upper end of the linear motor 6; the pneumatic clamping finger 5 clamps the raw material, and the linear motor 6 moves along the guide rail to drive the material conveying, facilitating precise control of the feeding distance and improving the degree of automation in feeding; a second servo motor 12 is provided at the upper end of the frame 9, and a pulley is provided at the lower end of the motor shaft of the second servo motor 12; the cutting assembly consists of two blades and two bidirectional lead screws 13, which are rotatably installed on both sides inside the frame 9; the two ends of the two blades are threadedly connected to the two bidirectional lead screws 13 respectively, and the two blades are symmetrically distributed on the inner side of the frame 9; each of the two bidirectional lead screws 13 has a pulley at its upper end; the second servo motor 12 drives the bidirectional lead screws 13 to rotate through the pulleys, causing the blades to open and close along the lead screws to cut the raw material, facilitating adaptation to different specifications of hooks and improving cutting accuracy.

[0015] In this invention, the stamping assembly consists of a pressure block 14 and a mold. The pressure block 14 is fixed to the lower end of the first electric push rod 4, and the mold is fixed to the upper end of the stamping base. The first electric push rod 4 pushes the pressure block 14 downward, cooperating with the mold to stamp the raw material into a hook shape, facilitating rapid forming and improving production efficiency. Limiting grooves are installed on one side of the frame 9 and the opposite side of the stamping base. A connecting rod is provided between the frame 9 and the stamping base, and a second electric push rod 8 is provided at one end of the connecting rod. The limiting grooves restrict the position of the stamping base and the frame 9, and the second electric push rod 8 pushes the stamping base and the frame 9 to a fixed position. The position facilitates the cutting and stamping of materials of different lengths, ensuring product accuracy and adaptability. The side end of the housing 3 is equipped with a first servo motor 11. The flattening assembly consists of two pressure rollers 7 and two gears 10. The two pressure rollers 7 are symmetrically rotated and installed inside the housing 3. The two gears 10 are respectively fixed to the side ends of the two pressure rollers 7. The center of the other side of one of the pressure rollers 7 is fixed to the motor shaft of the first servo motor 11. The first servo motor 11 drives the pressure rollers 7 to rotate, and the gears 10 mesh to make the two pressure rollers 7 rotate in opposite directions, flattening the raw material, which facilitates the improvement of subsequent molding quality and reduces product defects.

[0016] Working Principle: When using the automatic water pipe hook forming equipment of this utility model, the power supply to the device must first be connected, and the control panel for controlling each component must be installed to start the device. Then, the raw material is passed through the box 3 at the upper end of the table 1. At this time, the first servo motor 11 provided on the side of the box 3 is started, and its motor shaft drives one of the pressure rollers 7 symmetrically installed inside the box 3 to rotate. Since gears 10 are fixed to the sides of both pressure rollers 7 and the two gears 10 mesh with each other, the other pressure roller 7 rotates in the opposite direction, thereby pressing the material through the two pressure rollers. The raw materials between points 7 are flattened to improve subsequent molding quality and reduce product defects. After flattening, the linear motor 6, which is slidably connected to the upper end of the guide rail inside the guide groove on the upper end of the table 1, starts and clamps the flattened raw materials with the pneumatic clamping finger 5 fixed to its upper end. Then, the limiting grooves on one side of the frame 9 and the opposite side of the stamping base restrict their positions. With the help of the connecting rod between the frame 9 and the stamping base, the second electric push rod 8 pushes the stamping base (fixed to the frame 9 through the connecting plate) to move to the appropriate position to complete the positioning, which is convenient for... Raw materials of different lengths are cut to ensure product adaptability. Then, the second servo motor 12, located at the upper end of frame 9, starts. The pulley at the lower end of its motor shaft drives the pulleys at the upper ends of the two bidirectional lead screws 13, which are rotatably mounted on both sides inside frame 9, to rotate synchronously. This causes the two bidirectional lead screws 13 to rotate accordingly. Two blades, threaded to the two bidirectional lead screws 13 and symmetrically distributed vertically inside frame 9, move closer together along the bidirectional lead screws 13, cutting the raw material. After the raw material is cut, the pneumatic gripper 5 maintains the gripping state, and the linear motor 6 moves along the guide rail. The process moves the raw material to the mold fixed to the upper end of the stamping base. At this time, the first electric push rod 4, which passes through the lower end of the top plate of the upper end of the stamping base, is activated, and the pressure block 14 fixed to its lower end moves down accordingly. It cooperates with the mold to stamp the raw material into a hook shape. The formed hook falls into the collection box 2 provided on the side of the stamping base. Then, the pneumatic clamping finger 5 resets and clamps the new flattened raw material again. The above flattening, cutting, conveying, stamping and collection steps are repeated to continue production. After the production task is completed, the power of the device is turned off, and the automatic forming operation of the water pipe hook is completed.

[0017] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic forming device for water pipe hooks, comprising a table (1) and a box (3) extending through the upper end of the table (1), characterized in that: A guide groove is provided on one side of the upper end of the table (1). A guide rail is provided inside the guide groove. A clamping assembly is provided at the upper end of the guide rail. A frame (9) is slidably provided between the clamping assembly and the box (3). A cutting assembly is provided inside the frame (9). A connecting plate is fixedly connected to the side end of the frame (9). A stamping base is fixedly connected to the other side of the connecting plate. A top plate is installed at the upper end of the stamping base. A first electric push rod (4) is passed through the lower end of the top plate. A stamping assembly is provided at the lower end of the first electric push rod (4). A collection box (2) is provided at the side end of the stamping base. A flattening assembly is installed inside the box (3).

2. The automatic forming equipment for water pipe hooks according to claim 1, characterized in that: The clamping assembly consists of a pneumatic clamping finger (5) and a linear motor (6). The linear motor (6) is slidably connected to the upper end of the guide rail, and the pneumatic clamping finger (5) is fixed to the upper end of the linear motor (6).

3. The automatic forming equipment for water pipe hooks according to claim 2, characterized in that: The upper end of the frame (9) is provided with a second servo motor (12), and the lower end of the motor shaft of the second servo motor (12) is provided with a pulley. The cutting assembly consists of two blades and two bidirectional lead screws (13). The two bidirectional lead screws (13) are rotatably installed on both sides inside the frame (9). The two ends of the two blades are respectively threaded to the two bidirectional lead screws (13). The two blades are symmetrically distributed on the inner side of the frame (9). The upper ends of the two bidirectional lead screws (13) are provided with pulleys.

4. The automatic forming equipment for water pipe hooks according to claim 3, characterized in that: The stamping assembly consists of a pressure block (14) and a die. The pressure block (14) is fixed to the lower end of the first electric push rod (4), and the die is fixed to the upper end of the stamping base.

5. The automatic forming equipment for water pipe hooks according to claim 4, characterized in that: Limiting grooves are installed on one side of the frame (9) and the opposite side of the stamping base. A connecting rod is provided between the frame (9) and the stamping base, and a second electric push rod (8) is provided at one end of the connecting rod.

6. The automatic forming equipment for water pipe hooks according to claim 5, characterized in that: The box (3) is provided with a first servo motor (11) on its side. The flattening assembly consists of two pressure rollers (7) and two gears (10). The two pressure rollers (7) are symmetrically rotated and installed inside the box (3). The two gears (10) are respectively fixed to the side ends of the two pressure rollers (7). The center of the other side of one of the pressure rollers (7) is fixed to the motor shaft of the first servo motor (11).

Images