A variable speed transmission front housing turning circle adaptive positioning clamping mechanism

CN224600552UActive Publication Date: 2026-08-07JINAN PING AN PRECISION MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINAN PING AN PRECISION MASCH MFG CO LTD
Filing Date
2025-04-29
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]基于上述,本发明人发现存在以下问题:上述装置可以便于工作人员对变速器前壳不同位置进行固定夹持,从而方便了工作人员对变速器前壳不同位置处的料柄进行去除操作,但是还需要液压缸等动力机构进行驱动,浪费动力资源,且无法很好的自适应变速器前壳车外圆

Benefits of technology

通过升降组件的设计,能够有效地利用变速器前壳本体的重力以及作业人员施加的外力,作为驱动传动组件的动力来源,这种设计巧妙地避免了使用额外的动力源,如电动机或液压系统,从而在降低系统的复杂度的同时,也有效降低了动力损耗和能耗;其中,当本装置不再受到外部施加的力时,复位弹簧利用其弹性特性,能够将放置台和夹具迅速、精准地恢复到预设的初始状态,这种自我复位的机制,避免了人工干预,提高了操作的连续性和一致性;且通过卡牙的设计,一对夹具能够实现对变速器前壳的持续稳定夹持作业,从而保证变速器前壳在整个加工或装配过程中始终保持稳定的位置,避免因夹持不稳而导致的误差或操作失误。

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Abstract

The utility model discloses a transmission front shell car outer circle self -adaptation positioning clamping mechanism, including operation box, the operation box lower extreme is equipped with the base, the operation box upper end is equipped with the lifting chamber, one pair of moving holes is set up in the both sides of lifting chamber and is located operation box, the lifting chamber is equipped with the movable cavity with the moving hole lower extreme and is located in the operation box, be equipped with transmission assembly in the movable cavity, be equipped with the moving piece in the lifting chamber, the moving piece upper end is equipped with the placement platform, the moving piece lower extreme is equipped with the lifting assembly, the lifting assembly lower extreme is connected on transmission assembly upper end, be equipped with clamping assembly in the moving hole. The utility model provides a transmission front shell car outer circle self -adaptation positioning clamping mechanism can with transmission front shell and the exerted force of operating personnel as power drive a pair of fixture to transmission front shell body carries out the clamping operation, need not using other power mechanism, has reduced the power loss.
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Description

Technical Field

[0001] This utility model relates to the technical field of positioning and clamping mechanisms for the front housing of a transmission, specifically an adaptive positioning and clamping mechanism for the outer circle of the front housing of a transmission. Background Technology

[0002] To meet product functional requirements, the DCT transmission assembly design must ensure a compact structure and light weight. The front housing is designed with an irregular shape and complex structure. After the transmission front housing is produced, a material removal shank operation is required. This necessitates the use of a clamp to hold and fix the transmission front housing. Chinese Patent No. CN202323356105.4 provides a transmission front housing material removal shank clamp, including a rotating plate. Hydraulic cylinders are mounted on both sides of the upper surface of the rotating plate. A hydraulic telescopic rod is mounted at the top of each hydraulic cylinder, and a clamping mechanism is mounted at the top of the hydraulic telescopic rod. A first connecting shaft is installed in a bearing at the center of the rotating plate surface. A transmission front housing placement plate is mounted at the other end of the first connecting shaft. A driven gear is mounted on the outer wall of the rotating plate, meshing with a driving gear. The driving gear is mounted on the output shaft of a first reduction motor, which is mounted on one side of the upper surface of the housing. This utility model facilitates the fixing and clamping of different positions on the front housing of the gearbox by the operator, thereby making it convenient for the operator to remove the material handles at different positions on the front housing of the gearbox. It is easy to operate and use, and has strong practicality.

[0003] Based on the above, the inventors have discovered the following problems: the above device can facilitate the worker to fix and clamp the front housing of the transmission at different positions, thereby facilitating the worker to remove the material handle at different positions of the front housing of the transmission. However, it still requires a power mechanism such as a hydraulic cylinder to drive it, which wastes power resources and cannot adapt well to the outer diameter of the front housing of the transmission. Utility Model Content

[0004] To achieve the above objectives, this utility model provides the following technical solution: an adaptive positioning and clamping mechanism for the outer diameter of a transmission front housing, comprising an operating box, a base at the lower end of the operating box, a lifting cavity at the upper end of the operating box, a pair of movable holes on both sides of the lifting cavity and located on the operating box, a movable cavity at the lower end of the lifting cavity and the movable holes and located inside the operating box, a transmission assembly inside the movable cavity, a movable component inside the lifting cavity, a placement platform at the upper end of the movable component, a lifting assembly at the lower end of the movable component, the lower end of the lifting assembly being connected to the upper end of the transmission assembly, and a clamping assembly inside the movable holes.

[0005] Furthermore, the lifting assembly includes a rotating shaft, the moving part has a threaded groove, the rotating shaft has a helical block on its outer side, the threaded groove is adapted to the helical block, and a return spring is movably provided at the upper end of the rotating shaft, with the upper end of the return spring movably located at the top of the moving part.

[0006] Furthermore, the clamping assembly includes a movable plate, a movable plate is provided in the movable hole, a clamp is provided at the upper end of the movable plate, a pair of clamps are symmetrically arranged about the center of the placement platform, and a limiting block is provided at the lower end of the movable plate extending into the movable cavity.

[0007] Furthermore, the transmission assembly includes gears and racks. A rack is provided on the lower end of the movable plate and on a portion of its side located within the movable cavity. A pair of racks are symmetrically arranged about the center of the rotation axis. A gear is provided at the lower end of the rotation axis. Each gear meshes with a pair of racks. The lower end of the gear is movably connected to the upper end of the base, and a locking assembly is provided on the side of the gear.

[0008] Furthermore, the engaging assembly includes a connecting rod and a connecting shaft. The connecting shaft is located on the side of the gear and within the movable cavity. A locking tooth is fitted on the connecting shaft, and the locking tooth engages with the gear. A coil spring is provided between the locking tooth and the connecting shaft. A connecting rod is provided at the upper end of the locking tooth and on the connecting shaft. The connecting rod extends out of the operating box and has a handle.

[0009] Furthermore, the lower end of the rack is provided with a limiting rod, and the upper end of the base is provided with a limiting groove that matches the limiting rod and the limiting block.

[0010] Furthermore, the outer side of the moving part is polygonal in shape, and the outer side of the moving part is adapted to the lifting cavity.

[0011] Furthermore, a rubber pad is provided on the side of the clamp facing the placement table.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the adaptive positioning and clamping mechanism for the outer circle of the transmission front housing is reasonable and has the following advantages: By designing the lifting assembly, the weight of the transmission front housing and the external force applied by the operator can be effectively utilized as the power source for driving the transmission components. This design cleverly avoids the use of additional power sources, such as electric motors or hydraulic systems, thereby reducing system complexity and effectively reducing power loss and energy consumption. When the device is no longer subjected to external force, the return spring, utilizing its elastic properties, can quickly and accurately restore the placement platform and clamps to the preset initial state. This self-resetting mechanism avoids manual intervention and improves the continuity and consistency of operation. Furthermore, through the design of the clamping teeth, a pair of clamps can achieve continuous and stable clamping of the transmission front housing, thereby ensuring that the transmission front housing remains in a stable position throughout the entire processing or assembly process, avoiding errors or operational mistakes caused by unstable clamping. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the front cross-section of the present invention. Figure 3 This is a schematic diagram of the three-dimensional cross-section of the present invention; Figure 4 This is an exploded view showing the details of this utility model; Figure 5 This is a top view of the transmission component of this utility model.

[0014] In the diagram: 1. Control box; 2. Base; 3. Placement platform; 4. Fixture; 5. Moving plate; 6. Handle; 7. Moving part; 8. Rotating shaft; 9. Return spring; 10. Lifting chamber; 11. Threaded groove; 12. Spiral block; 13. Moving hole; 14. Limiting block; 15. Gear; 16. Connecting rod; 17. Rack; 18. Limiting rod; 19. Connecting shaft; 20. Clamping tooth. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-5 The present invention provides a technical solution as follows: Example: In this embodiment, a transmission front housing outer circle adaptive positioning clamping mechanism includes an operation box 1. The lower end of the operation box 1 is provided with a base 2. The upper end of the operation box 1 is provided with a lifting cavity 10. A pair of moving holes 13 are provided on both sides of the lifting cavity 10 and on the operation box 1. The lower end of the lifting cavity 10 and the moving holes 13 and located inside the operation box 1 are provided with a movable cavity. A transmission component is provided in the movable cavity. A moving part 7 is provided in the lifting cavity 10. The upper end of the moving part 7 is provided with a placement platform 3. The lower end of the moving part 7 is provided with a lifting component. The lower end of the lifting component is connected to the upper end of the transmission component. A clamping component is provided in the moving holes 13.

[0017] The lifting assembly includes a rotating shaft 8, a threaded groove 11 inside the moving part 7, a spiral block 12 on the outside of the rotating shaft 8, the threaded groove 11 and the spiral block 12 being adapted to each other, and a return spring 9 being movably provided at the upper end of the rotating shaft 8, with the upper end of the return spring 9 being movably provided at the top of the moving part 7. By placing the front housing of the transmission on the upper end of the placement platform 3 and applying vertical upward pressure to the front housing, the weight of the front housing plus the applied force causes the moving part 7 to descend within the lifting chamber 10. Through the cooperation of the threaded groove 11 and the helical block 12, the rotating shaft 8 can be driven to rotate, which in turn drives the gear 15 to rotate in the same direction, thereby making the transmission assembly work and driving a pair of clamps 4 to clamp the front housing of the transmission. In this way, due to the design of the return spring 9, when the device is not subjected to external force, the placement platform 3 and the pair of clamps 4 return to their initial state, thus preparing for the next clamping.

[0018] The clamping assembly includes a movable plate 5, the movable hole 13 is provided with the movable plate 5, the upper end of the movable plate 5 is provided with a clamp 4, a pair of clamps 4 are symmetrically arranged about the center of the placement platform 3, and the lower end of the movable plate 5 extends into the movable cavity and is provided with a limiting block 14. The rotation of gear 15 can drive a pair of racks 17 to move relative to each other, thereby driving a pair of moving plates 5 to move in the same direction, and driving the clamp 4 to move toward the front housing of the transmission at the upper end of the placement platform 3, thereby achieving the effect of clamping the front housing of the transmission.

[0019] The transmission assembly includes a gear 15 and a rack 17. A rack 17 is provided on the lower end of the movable plate 5 and on a portion of its side located within the movable cavity. A pair of racks 17 are symmetrically arranged about the center of the rotating shaft 8. A gear 15 is provided at the lower end of the rotating shaft 8. Each gear 15 meshes with a pair of racks 17. The lower end of the gear 15 is movably connected to the upper end of the base 2, and a locking assembly is provided on the side of the gear 15. By engaging the clasp 20 with the gear 15, the rotation of the gear 15 can be limited, thereby limiting the movement of the moving plate 5. This allows a pair of clamps 4 to continuously clamp the front housing of the transmission. When it is necessary to release the engagement between the clasp 20 and the gear 15, the handle 6 can be turned, causing the connecting rod 16 and the clasp 20 to move in the same direction, thereby releasing the restriction on the rotation of the gear 15. Furthermore, through the design of the coil spring, the clasp 20 can automatically engage the gear 15 when no external force is applied to the handle 6.

[0020] The engaging assembly includes a connecting rod 16 and a connecting shaft 19. The connecting shaft 19 is located on the side of the gear 15 and inside the movable cavity. A locking tooth 20 is sleeved on the connecting shaft 19 and engages with the gear 15. A coil spring is provided between the locking tooth 20 and the connecting shaft 19. The connecting rod 16 is located at the upper end of the locking tooth 20 and on the connecting shaft 19. The connecting rod 16 extends out of the operating box 1 and is provided with a handle 6. The design of the limiting rod 18, the limiting block 14, and the limiting groove allows the rack 17 and the moving plate 5 to move more smoothly and stably.

[0021] The rack 17 is provided with a limiting rod 18 at its lower end, and the base 2 is provided with a limiting groove at its upper end that is adapted to the limiting rod 18 and the limiting block 14. By designing the outer side of the movable part 7 as a polygon and adapting the outer side of the movable part 7 to the lifting cavity 10, the rotation of the movable part 7 within the lifting cavity 10 can be limited, so that the movable part 7 can only move vertically within the lifting cavity 10.

[0022] The outer side of the movable component 7 is polygonal in shape, and the outer side of the movable component 7 is adapted to the lifting cavity 10; The design of the clamp 4 with a rubber pad can prevent the clamp 4 from scratching the surface of the front housing of the transmission and can increase the friction between the clamp 4 and the surface of the front housing of the transmission.

[0023] The clamp 4 has a rubber pad on the side facing the placement platform 3.

[0024] Working principle: In use, the front housing of the transmission is placed on the upper end of the placement platform 3, and a vertical upward pressure is applied to the front housing. At the same time, the handle 6 is turned, which drives the connecting rod 16 and the chuck 20 to move in the same direction, releasing the restriction effect on the rotation of the gear 15. Thus, the weight of the front housing of the transmission, plus the applied force, causes the moving part 7 to descend in the lifting chamber 10. Through the cooperation of the threaded groove 11 and the spiral block 12, the rotating shaft 8 can be driven to rotate, which in turn drives the gear 15 to rotate in the same direction. The rotation of the gear 15 can drive a pair of racks 17 to move relative to each other, which in turn drives a pair of moving plates 5 to move in the same direction, and drives the clamp 4 to move toward the front housing of the transmission on the upper end of the placement platform 3, thereby achieving the effect of clamping the front housing of the transmission. In particular, through the design of the return spring 9, when the device is not subjected to external force, the placement platform 3 and the pair of clamps 4 return to their initial state, thus preparing for the next clamping.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A self-adaptive positioning and clamping mechanism for the outer diameter of a transmission front housing, comprising an operating box (1), characterized in that: The lower end of the operation box (1) is provided with a base (2), and the upper end of the operation box (1) is provided with a lifting cavity (10). A pair of moving holes (13) are provided on both sides of the lifting cavity (10) and located on the operation box (1). The lower end of the lifting cavity (10) and the moving holes (13) and located inside the operation box (1) is provided with a movable cavity. A transmission component is provided inside the movable cavity. A movable part (7) is provided inside the lifting cavity (10). A placement platform (3) is provided at the upper end of the movable part (7). A lifting component is provided at the lower end of the movable part (7). The lower end of the lifting component is connected to the upper end of the transmission component. A clamping component is provided inside the moving hole (13).

2. The adaptive positioning and clamping mechanism for the outer diameter of the transmission front housing according to claim 1, characterized in that: The lifting assembly includes a rotating shaft (8), a threaded groove (11) inside the moving part (7), a spiral block (12) on the outside of the rotating shaft (8), the threaded groove (11) and the spiral block (12) are adapted to each other, a return spring (9) is movably provided at the upper end of the rotating shaft (8), and the upper end of the return spring (9) is movably provided at the top of the moving part (7); the outside of the moving part (7) is polygonal in shape, and the outside of the moving part (7) is adapted to the lifting cavity (10).

3. The adaptive positioning and clamping mechanism for the outer diameter of the transmission front housing according to claim 1, characterized in that: The clamping assembly includes a movable plate (5), the movable plate (5) is provided in the movable hole (13), the upper end of the movable plate (5) is provided with a clamp (4), a pair of clamps (4) are arranged symmetrically about the center of the placement platform (3), and the lower end of the movable plate (5) extends into the movable cavity and is provided with a limiting block (14).

4. The adaptive positioning and clamping mechanism for the outer diameter of the transmission front housing according to claim 3, characterized in that: The transmission assembly includes a gear (15) and a rack (17). The lower end of the movable plate (5) and the side of the part located in the movable cavity are provided with racks (17). A pair of racks (17) are arranged symmetrically about the center of the rotating shaft (8). The lower end of the rotating shaft (8) is provided with a gear (15). Each gear (15) meshes with a pair of racks (17). The lower end of the gear (15) is movably connected to the upper end of the base (2), and the side of the gear (15) is provided with a locking assembly.

5. The adaptive positioning and clamping mechanism for the outer diameter of the front housing of a transmission according to claim 4, characterized in that: The engaging assembly includes a connecting rod (16) and a connecting shaft (19). The connecting shaft (19) is located on the side of the gear (15) and inside the movable cavity. A locking tooth (20) is sleeved on the connecting shaft (19). The locking tooth (20) engages with the gear (15). A coil spring is provided between the locking tooth (20) and the connecting shaft (19). The connecting rod (16) is provided on the upper end of the locking tooth (20) and on the connecting shaft (19). The connecting rod (16) extends out of the operating box (1) and is provided with a handle (6).

6. The adaptive positioning and clamping mechanism for the outer diameter of the transmission front housing according to claim 4, characterized in that: The lower end of the rack (17) is provided with a limiting rod (18), and the upper end of the base (2) is provided with a limiting groove that is compatible with the limiting rod (18) and the limiting block (14).

7. The adaptive positioning and clamping mechanism for the outer diameter of the front housing of a transmission as described in claim 3, characterized in that: The clamp (4) has a rubber pad on the side facing the placement table (3).

Citation Information

Patent Citations

  • Clamp for removing material handle of front shell of transmission

    CN221818577U