Rack processing chamfering apparatus

Abstract

The utility model relates to rack processing technical field, concretely is chamfering equipment for rack processing, including processing base and processing cover, and processing cover detachable installation is in the upper end surface of processing base, still includes cooling circulation subassembly, drive processing subassembly, fixed component and regulation and control component, and cooling circulation subassembly installs in the inside and outside of processing base, and drive processing subassembly installs in the inside and outside of processing cover, and regulation and control component installs in the inside upper end of processing base, and fixed component installs in the upper end of regulation and control component. The utility model sprays liquid to the chamfering place directly when processing, can take away the heat generated by processing fast, effectively reduces the temperature of processing area, avoids the deformation of rack because of high temperature, protects the tool simultaneously, prolongs the service life of tool, and the liquid after cooling can flow with processing iron filings, enters the collecting groove through the through -flow hole, realizes the synchronous performance of cooling and chip removal, reduces the interference of iron filings accumulation to processing, guarantees the smooth of processing process.

Description

Technical Field

[0001] This utility model relates to the field of rack processing technology, specifically to a chamfering device for rack processing. Background Technology

[0002] Before chamfering, the teeth of a rack (including the tooth tip, tooth root, and tooth end) usually have sharp edges or burrs. The core function of chamfering is to eliminate these defects. Racks typically mesh with gears; if the rack teeth have sharp edges, they may scratch the gear teeth during meshing, leading to decreased fit accuracy, accelerated wear, and shortened gear lifespan. During the installation, adjustment, and maintenance of racks, operators may come into contact with the rack teeth, and the sharp edges can easily cut their hands. Chamfering reduces this safety hazard.

[0003] A search revealed a rack chamfering device with application number 201720531896.5, comprising a base, a guide rail, an electric grinding head assembly, and a worktable. The guide rail is located on the base behind the worktable and is parallel to the worktable. A sliding seat is provided on the guide rail, and a motor is mounted on the sliding seat. A vertical column is also fixed on the sliding seat, and a cantilever is fitted onto the column. A horizontal mounting hole is provided on the side of the cantilever, and a swing shaft is installed in the mounting hole. The swing shaft can swing around the mounting hole, and a clamp is fixedly connected to the front end of the swing shaft. The electric grinding head assembly is fixed to the clamp, and limit switches are provided at both ends of the guide rail. This utility model can process longer racks and has a high degree of automation, thus improving production efficiency.

[0004] In practical applications, the above-mentioned technical solutions have also revealed some problems. Among them, the most prominent problem is that when chamfering the rack, the metal shavings generated during the chamfering process are extremely inconvenient to handle. These metal shavings will fly everywhere, which will not only pollute the working environment and increase the subsequent cleaning workload, but may also fall onto various parts of the device, affecting the normal operation of the device, or even damaging the precision parts of the device and shortening the service life of the device. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Given that the existing technology has the problem that it is inconvenient to crush and pre-process the material during extraction, which affects the overall extraction effect of the device.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A chamfering device for rack machining includes a machining base and a machining cover, wherein the machining cover is detachably mounted on the upper end face of the machining base, and further includes:

[0009] The system includes a cooling circulation component, a driving processing component, a fixing component, and a control component. The cooling circulation component is installed inside and outside the processing base, the driving processing component is installed inside and outside the processing cover, the control component is installed inside the upper part of the processing base, and the fixing component is installed above the control component.

[0010] As a further embodiment of this utility model: the cooling circulation component includes a liquid tank and a liquid pump, the liquid tank is fixedly installed at the front end of the processing base, and the liquid pump is fixedly installed on the upper surface of the liquid tank.

[0011] As a further embodiment of this utility model: the cooling circulation assembly further includes a liquid delivery pipe and a nozzle, the output end of the liquid pump is connected to the liquid delivery pipe, and the output end of the liquid delivery pipe is fixedly installed with a nozzle through the inner wall of the processing cover.

[0012] As a further improvement of this utility model: the cooling circulation assembly also includes a filter screen and a connecting pipe, the filter screen is fixedly installed inside the liquid tank, and the connecting pipe runs through the inner side wall of the liquid tank.

[0013] As a further embodiment of this utility model: the cooling circulation component also includes a collection groove and a flow hole. The collection groove is opened at the bottom of the processing base, and the processing base has a flow hole that communicates with the collection groove on its top surface.

[0014] As a further embodiment of this utility model: the driving processing assembly includes a drive motor and a ball screw, the drive motor is fixedly mounted on the side wall of the processing cover, and the output end of the drive motor is fixedly connected to the ball screw through the side wall of the processing cover.

[0015] As a further embodiment of this utility model: the driving processing component further includes a limiting groove rail, a ball nut slider and a fixing seat. The limiting groove rail is fixedly installed on the upper end surface inside the processing cover. The ball nut slider is slidably installed inside the limiting groove rail. The fixing seat is fixedly installed on the bottom end surface of the ball nut slider.

[0016] As a further embodiment of this utility model: the driving processing assembly further includes a grinding motor and a grinding wheel, the grinding motor is fixedly installed on the lower end face of the fixed base, and the grinding wheel is fixedly installed on the output end of the grinding motor.

[0017] As a further embodiment of this utility model: the control component includes a mounting plate, an electric cylinder, a guide block, a guide groove, and a mounting slot. The mounting slot is located inside the upper end face of the processing base. The electric cylinder is fixedly installed on the bottom end face of the mounting slot. The mounting plate is fixedly installed on the output end of the electric cylinder. The guide block is fixedly installed on both side walls of the mounting plate. The guide groove is located on the outer side of the guide block on the processing base.

[0018] As a further embodiment of this utility model: the fixing component includes a pressure pipe, a control valve, a pressure seat, a pressure groove, and a clamping plate. The pressure pipe is fixedly connected to the side wall of the liquid conveying pipe. The control valve is fixedly installed in the middle of the pressure pipe. The pressure seat is fixedly installed on both sides of the upper surface of the mounting plate. The pressure seat has a pressure groove inside, and the clamping plate is slidably installed inside the pressure groove.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. During processing, the nozzle of this utility model sprays liquid directly onto the chamfer, which can quickly remove the heat generated during processing, effectively reduce the temperature of the processing area, prevent the rack from deforming due to high temperature, protect the cutting tool, and extend the tool's service life. The cooled liquid can carry the processing iron chips along with it and enter the collection tank through the flow hole, realizing the simultaneous cooling and chip removal, reducing the interference of iron chip accumulation on processing, and ensuring the smoothness of the processing.

[0021] 2. This utility model adopts a liquid pressurization-driven symmetrical clamping plate method. The rack is clamped by increasing the amount of liquid in the pressurization tank. Compared with mechanical clamping, the force is more uniform and can reduce damage to the rack surface. The symmetrical clamping design can ensure that the rack will not shift or shake during the processing, thus ensuring the accuracy of chamfering. Attached Figure Description

[0022] Figure 1 A schematic diagram of a chamfering device for rack machining;

[0023] Figure 2 A schematic diagram of the internal structure of the chamfering equipment for rack machining;

[0024] Figure 3 A schematic diagram of the internal structure of the base for a chamfering machine used in rack machining;

[0025] Figure 4 A schematic diagram of the internal structure of the mounting plate for the chamfering equipment used in rack machining;

[0026] Figure 5 A schematic diagram of the internal structure of the pressure seat for a chamfering device used in rack machining.

[0027] In the diagram: 1. Machining base; 2. Machining cover; 3. Cooling and circulation assembly; 301. Liquid tank; 302. Liquid pump; 303. Liquid delivery pipe; 304. Nozzle; 305. Filter screen; 306. Connecting pipe; 307. Collection tank; 308. Flow hole; 4. Drive machining assembly; 401. Drive motor; 402. Ball screw; 403. Limiting rail; 404. Ball nut slider; 405. Fixing seat; 406. Grinding motor; 407. Grinding wheel; 5. Fixing assembly; 501. Pressurizing pipe; 502. Control valve; 503. Pressurizing seat; 504. Pressurizing groove; 505. Clamping plate; 6. Control assembly; 601. Mounting plate; 602. Electric cylinder; 603. Guide block; 604. Guide groove; 605. Mounting groove. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0031] Example 1:

[0032] Please see Figures 1-5 This is the first embodiment of the present invention.

[0033] This embodiment provides a chamfering device for rack machining, including a machining base 1 and a machining cover 2. The machining cover 2 is detachably installed on the upper surface of the machining base 1. It also includes a cooling circulation component 3, a driving machining component 4, a fixing component 5, and a regulating component 6. The cooling circulation component 3 is installed inside and outside the machining base 1, the driving machining component 4 is installed inside and outside the machining cover 2, the regulating component 6 is installed inside the upper part of the machining base 1, and the fixing component 5 is installed on the upper part of the regulating component 6.

[0034] Specifically, the cooling circulation assembly 3 includes a liquid tank 301 and a liquid pump 302. The liquid tank 301 is fixedly installed at the front end of the processing base 1, and the liquid pump 302 is fixedly installed on the upper end face of the liquid tank 301. The cooling circulation assembly 3 also includes a liquid delivery pipe 303 and a nozzle 304. The output end of the liquid pump 302 is connected to the liquid delivery pipe 303, and the output end of the liquid delivery pipe 303 passes through the inner wall of the processing cover 2 and is fixedly installed with the nozzle 304. The cooling circulation assembly 3 also includes a filter screen 305 and a connecting pipe 306. The filter screen 305 is fixedly installed inside the liquid tank 301, and the connecting pipe 306 passes through the inner side wall of the liquid tank 301. The cooling circulation assembly 3 also includes a collection tank 307 and a flow hole 308. The collection tank 307 is opened at the bottom end inside the processing base 1, and the upper end face of the processing base 1 is provided with a flow hole 308 that communicates with the collection tank 307.

[0035] Furthermore, the liquid pump 302 can extract the liquid from the liquid tank 301 and transport the liquid to the nozzle 304 through the liquid delivery pipe 303. The nozzle 304 can be used to cool the chamfered area.

[0036] Specifically, the control component 6 includes a mounting plate 601, an electric cylinder 602, a guide block 603, a guide groove 604, and a mounting slot 605. The mounting slot 605 is located inside the middle of the upper end face of the processing base 1. The electric cylinder 602 is fixedly installed on the bottom end face of the mounting slot 605. The mounting plate 601 is fixedly installed on the output end of the electric cylinder 602. The guide block 603 is fixedly installed on both side walls of the mounting plate 601. The guide groove 604 is opened on the outer side of the guide block 603 on the processing base 1.

[0037] Furthermore, by designing the mounting plate 601, the rack to be processed can be mounted. The operation of the electric cylinder 602 can drive the mounting plate 601 to slide in the mounting groove 605, thereby adjusting the height of the mounting plate 601, which can ensure that the rack has a suitable processing height.

[0038] Specifically, the fixing component 5 includes a pressurizing pipe 501, a control valve 502, a pressurizing seat 503, a pressurizing groove 504, and a clamping plate 505. The pressurizing pipe 501 is fixedly connected to the side wall of the liquid conveying pipe 303. The control valve 502 is fixedly installed in the middle position of the pressurizing pipe 501. The pressurizing seat 503 is fixedly installed on both sides of the upper end face of the mounting plate 601. The pressurizing groove 504 is opened inside the pressurizing seat 503. The clamping plate 505 is slidably installed inside the pressurizing groove 504.

[0039] Furthermore, the fixed component 5 can clamp and fix the rack to be processed, thus ensuring the stability of the rack during processing.

[0040] In use, when the rack needs to be machined, open the door panel of the machining cover 2 to place the clamping plate on the mounting plate 601. At this time, start the liquid pump 302. The liquid pump 302 can draw out the liquid from the liquid tank 301 and deliver the liquid to the pressure pipe 501 through the liquid delivery pipe 303. Open the control valve 502, and the liquid in the pressure pipe 501 can flow into the pressure groove 504 of the pressure seat 503. The increase of liquid in the pressure groove 504 can push the symmetrical clamping plate 505 to clamp and fix the rack. When machining, start the electric cylinder 602. The electric cylinder 602 can drive the mounting plate 601 to slide in the mounting groove 605. Through the guide block 603 and the guide groove 605 The 04 mechanism ensures stability during height adjustment, allowing for adjustment of the mounting plate 601's height. During processing, the liquid pump 302 extracts liquid from the liquid tank 301 and delivers it to the nozzle 304 via the liquid delivery pipe 303. The nozzle 304 cools the chamfered area, and the cooled liquid carries away the machining chips, allowing the liquid and chips to flow into the flow hole 308. The flow hole 308 is connected to the collection tank 307, which collects the machining chips and liquid, allowing them to settle to the bottom. Simultaneously, some liquid flows into the liquid tank 301 through the connecting pipe 306, where it is filtered by the filter screen 305 for recycling.

[0041] In summary, the use of liquid-pressurized symmetrical clamping plates 505, with the increase in liquid volume within the pressurization tank 504, achieves clamping of the rack. Compared to mechanical clamping, this method provides more uniform force, reducing damage to the rack surface. The symmetrical clamping design ensures the rack does not shift or wobble during processing, guaranteeing the accuracy of the chamfering. During processing, the nozzle 304 directly sprays liquid onto the chamfer, quickly dissipating the heat generated during processing and effectively reducing the temperature of the processing area. This prevents the rack from deforming due to high temperatures, protects the cutting tool, and extends its lifespan. The cooled liquid carries away machining chips, flowing through the flow hole 308 into the collection tank 307, achieving simultaneous cooling and chip removal. This reduces chip accumulation and interference with processing, ensuring a smooth processing flow.

[0042] Example 2:

[0043] Please see Figures 1-5 This is the second embodiment of the present utility model.

[0044] Specifically, the driving processing component 4 includes a drive motor 401 and a ball screw 402. The drive motor 401 is fixedly installed on the side wall of the processing cover 2. The output end of the drive motor 401 passes through the side wall of the processing cover 2 and is fixedly connected to the ball screw 402. The driving processing component 4 also includes a limiting groove rail 403, a ball nut slider 404, and a fixing seat 405. The limiting groove rail 403 is fixedly installed on the upper end surface inside the processing cover 2. The ball nut slider 404 is slidably installed inside the limiting groove rail 403. The fixing seat 405 is fixedly installed on the bottom end surface of the ball nut slider 404. The driving processing component 4 also includes a grinding motor 406 and a grinding wheel 407. The grinding motor 406 is fixedly installed on the lower end surface of the fixing seat 405. The grinding wheel 407 is fixedly installed on the output end of the grinding motor 406.

[0045] Furthermore, the ball screw 402 and the ball nut slider 404 form a conventional ball screw transmission component, which can ensure the stability of the rack during movement. At the same time, the grinding motor 406 can drive the grinding wheel 407 to rotate, so that the rack can be ground and chamfered by the grinding wheel 407.

[0046] In use, the drive motor 401 is started, and the drive motor 401 drives the ball screw 402 to rotate. The rotation of the ball screw 402 drives the ball nut slider 404 to slide in the limit groove 403. This allows the ball nut slider 404 to move the fixed seat 405. The movement of the fixed seat 405 can drive the grinding motor 406 to move, thus facilitating the adjustment of the grinding position. At the same time, the grinding motor 406 is started, and the grinding motor 406 drives the grinding wheel 407 to rotate. This allows the grinding wheel 407 to perform grinding and chamfering on the rack.

[0047] In summary, the transmission method using a drive motor 401 and a ball screw 402 offers higher transmission accuracy and stability compared to traditional gear or belt drives. The helical structure of the ball screw 402 precisely converts the rotational motion of the motor into the linear motion of the ball nut slider 404, thereby achieving precise adjustment of the position of the grinding wheel 407 and meeting the processing requirements of different rack chamfer positions. The guide and constraint of the ball nut slider 404 by the limiting rail 403 effectively prevents offset or wobbling during adjustment, further ensuring the accuracy of position adjustment and the consistency of chamfer dimensions. Due to the precise position adjustment and smooth movement, the contact position and pressure between the grinding wheel 407 and the rack are easier to control, avoiding problems such as excessively large, small, or uneven chamfers caused by positional deviations, thus ensuring the stability of processing quality.

[0048] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, variations in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​such as temperature, pressure, etc., installation arrangements, use of materials, color, orientation, etc. For instance, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of this utility model. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0049] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments may be described, i.e., those features that are not relevant to the currently considered best mode for carrying out the present invention, or those features that are not relevant to implementing the present invention.

[0050] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0051] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A chamfering device for rack machining, comprising a machining base (1) and a machining cover (2), wherein the machining cover (2) is detachably mounted on the upper end face of the machining base (1), characterized in that: Also includes: The cooling circulation component (3), the driving processing component (4), the fixing component (5), and the regulating component (6) are installed inside and outside the processing base (1), the driving processing component (4) is installed inside and outside the processing cover (2), the regulating component (6) is installed inside the upper part of the processing base (1), and the fixing component (5) is installed on the upper part of the regulating component (6).

2. The chamfering device for rack processing according to claim 1, characterized in that: The cooling circulation assembly (3) includes a liquid tank (301) and a liquid pump (302). The liquid tank (301) is fixedly installed at the front end of the processing base (1), and the liquid pump (302) is fixedly installed on the upper surface of the liquid tank (301).

3. The chamfering device for rack processing according to claim 2, characterized in that: The cooling circulation assembly (3) also includes a liquid delivery pipe (303) and a nozzle (304). The output end of the liquid pump (302) is connected to the liquid delivery pipe (303), and the output end of the liquid delivery pipe (303) is fixedly installed with the nozzle (304) through the inner wall of the processing cover (2).

4. The chamfering device for rack processing according to claim 3, characterized in that: The cooling circulation assembly (3) also includes a filter screen (305) and a connecting pipe (306). The filter screen (305) is fixedly installed inside the liquid tank (301), and the connecting pipe (306) runs through the inner side wall of the liquid tank (301).

5. The chamfering device for rack processing according to claim 4, characterized in that: The cooling circulation assembly (3) also includes a collection groove (307) and a flow hole (308). The collection groove (307) is located at the bottom of the processing base (1), and the processing base (1) has a flow hole (308) that communicates with the collection groove (307) on its top surface.

6. The chamfering device for rack processing according to claim 1, characterized in that: The drive processing assembly (4) includes a drive motor (401) and a ball screw (402). The drive motor (401) is fixedly installed on the side wall of the processing cover (2). The output end of the drive motor (401) is fixedly connected to the ball screw (402) through the side wall of the processing cover (2).

7. The chamfering device for rack processing according to claim 6, characterized in that: The drive processing assembly (4) further includes a limiting groove (403), a ball nut slider (404), and a fixed seat (405). The limiting groove (403) is fixedly installed on the upper surface inside the processing cover (2). The ball nut slider (404) is slidably installed inside the limiting groove (403). The fixed seat (405) is fixedly installed on the bottom surface of the ball nut slider (404).

8. The chamfering device for rack processing according to claim 7, characterized in that: The drive processing assembly (4) also includes a grinding motor (406) and a grinding wheel (407). The grinding motor (406) is fixedly installed on the lower end face of the fixed base (405), and the grinding wheel (407) is fixedly installed on the output end of the grinding motor (406).

9. The chamfering device for rack processing according to claim 3, characterized in that: The control component (6) includes a mounting plate (601), an electric cylinder (602), a guide block (603), a guide groove (604), and a mounting groove (605). The mounting groove (605) is located inside the middle of the upper end face of the processing base (1). The electric cylinder (602) is fixedly installed on the bottom end face of the mounting groove (605). The mounting plate (601) is fixedly installed on the output end of the electric cylinder (602). The guide block (603) is fixedly installed on both side walls of the mounting plate (601). The guide groove (604) is opened on the outer side of the guide block (603) on the processing base (1).

10. The chamfering device for rack processing according to claim 9, characterized in that: The fixing assembly (5) includes a pressurizing pipe (501), a control valve (502), a pressurizing seat (503), a pressurizing groove (504), and a clamping plate (505). The pressurizing pipe (501) is fixedly connected to the side wall of the liquid delivery pipe (303). The control valve (502) is fixedly installed in the middle position of the pressurizing pipe (501). The pressurizing seat (503) is fixedly installed on both sides of the upper end face of the mounting plate (601). The pressurizing groove (504) is opened inside the pressurizing seat (503). The clamping plate (505) is slidably installed inside the pressurizing groove (504).

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