A parallel double-station robot welding station with a welding booth

Abstract

The utility model discloses a kind of parallel double-station robot welding stations with welding house, it relates to welding equipment technical field, the parallel double-station robot welding station with welding house, including integrated chassis, the integrated chassis is equipped with all-steel flame-retardant welding house shell above, the both sides of the front end of all-steel flame-retardant welding house shell are equipped with automatic roller shutter door, welding manipulator is installed in the inside of all-steel flame-retardant welding house shell, the side of welding manipulator is provided with gun cleaner, the both sides of the front end of welding manipulator are provided with welding platform, the welding is arranged in parallel on the both sides, and partition is installed between, and the scheme solves the problem of low welding efficiency that existing welding house is single-station structure.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically to a parallel dual-station robotic welding station with a welding chamber. Background Technology

[0002] In recent years, with the development of industrial automation, welding operations have also gradually moved towards automation and intelligence.

[0003] An existing welding booth, such as the welding booth structure of a robotic welding workstation (publication number CN221935760U), includes: a welding booth; a shielding cover fixedly connected to the top of the welding booth; a placement rack fixedly connected to the left side of the welding booth; a shielding assembly disposed at the bottom of the placement rack and inside the fixing box; and a fume treatment assembly disposed inside the welding booth and the shielding cover.

[0004] However, the aforementioned welding booth is a single-station structure with low welding efficiency; therefore, we propose a parallel dual-station robotic welding station with a welding booth to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a parallel dual-station robotic welding station with a welding chamber, in order to solve the problem of low welding efficiency caused by the existing welding chamber being a single-station structure as mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a parallel dual-station robotic welding station with a welding chamber, comprising an integrated chassis, an all-steel flame-retardant welding chamber shell mounted on top of the integrated chassis, automatic roller shutter doors mounted on both sides of the front end of the all-steel flame-retardant welding chamber shell, a welding robot arm mounted inside the all-steel flame-retardant welding chamber shell, a welding gun cleaner provided on one side of the welding robot arm, welding platforms provided on both sides of the front end of the welding robot arm, the welding platforms on both sides being arranged side by side and a partition being installed between them.

[0007] Preferably, a roller shutter control box is installed on the outside of the automatic roller shutter door, and a button box is installed between the two automatic roller shutter doors.

[0008] Preferably, the all-steel flame-retardant welding chamber shell has slots on both sides, with a welding machine installed inside one slot and a control cabinet installed inside the other slot.

[0009] Preferably, the welding machine, control cabinet, torch cleaner, welding robot, and welding platform are all installed as a set on an integrated chassis. The integrated chassis is provided with a concealed wiring trough for wiring, and a concealed wiring cover is installed above the concealed wiring trough.

[0010] Preferably, the welding platform includes a drive shaft mechanism and a driven shaft mechanism, and a working frame is connected between the drive shaft mechanism and the driven shaft mechanism. The upper and lower surfaces of the working frame are provided with mounting holes.

[0011] Preferably, shock-absorbing feet are installed at all four corners of the lower end of the integrated chassis.

[0012] Preferably, the upper end of the all-steel flame-retardant welding chamber shell is equipped with a smoke-collecting exhaust cover.

[0013] Compared with the prior art, the beneficial effects of this utility model are: (1) This utility model adopts a dual-station design. Both welding platforms include a drive shaft mechanism and a driven shaft mechanism. The drive shaft mechanism and the driven shaft mechanism are connected by a working frame. The drive shaft mechanism and the driven shaft mechanism are designed separately, which shortens the distance from a single shaft to the mounting surface. Compared with the traditional integrated master and slave shaft, the coaxiality is significantly improved, and it is easy to adjust later. Multiple mounting holes are provided on the upper and lower surfaces of the working frame, so that fixtures can be installed on both sides of the frame, which increases the amount of fixture installation. Combined with the dual-station robot, the welding process is more flexible and efficient.

[0014] (2) The welding control cabinet and welding machine of this utility model are both installed on an integrated chassis. The integrated chassis is equipped with a concealed wire trough connecting each device, which facilitates wiring. Compared with the traditional exposed wiring, it is safer and will not be burned by welding spatter, thus avoiding fire accidents.

[0015] (3) An integrated chassis design is adopted, with components such as welding machines, control cabinets, gun cleaners, welding robots, and welding platforms all integrated on the integrated chassis. The coordinate information can be pre-adjusted before being delivered to the site. The entire welding room is ready to use upon plugging in, without the need for on-site assembly. The coordinates are stable. In contrast, with traditional assembly of loose parts, if there are deviations in the installation positions of each piece of equipment, the automated construction coordinates need to be re-edited, which is time-consuming and labor-intensive. Furthermore, the integrated chassis design makes it easier to move the welding room. The welding room location can be flexibly changed according to the phased planning of the factory area, improving convenience. This solves the problem that existing welding rooms are based on foundations, with internal equipment scattered on the ground, requiring on-site installation and construction, which is a cumbersome process and inconvenient for subsequent transportation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rear structure of the present invention; Figure 3 This is a schematic diagram of the bottom structure of this utility model; Figure 4 This is a schematic diagram of the internal structure of the present invention; In the diagram: 1. Integrated chassis; 2. All-steel flame-retardant welding chamber shell; 3. Smoke-collecting exhaust top cover; 4. Groove; 5. Automatic roller shutter door; 6. Roller shutter door control box; 7. Button box; 8. Welding machine; 9. Control cabinet; 10. Shock-absorbing feet; 11. Welding robot; 12. Gun cleaner; 13. Welding platform; 131. Drive shaft mechanism; 132. Driven shaft mechanism; 133. Working frame; 14. Partition plate; 15. Concealed wiring cover plate. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Please see Figure 1-4 An embodiment of this utility model provides: a parallel dual-station robotic welding station with a welding chamber, including an integrated chassis 1, an all-steel flame-retardant welding chamber shell 2 mounted on top of the integrated chassis 1, automatic roller shutter doors 5 mounted on both sides of the front end of the all-steel flame-retardant welding chamber shell 2, a welding robot 11 mounted inside the all-steel flame-retardant welding chamber shell 2, a torch cleaner 12 mounted on one side of the welding robot 11, welding platforms 13 mounted on both sides of the front end of the welding robot 11, the two welding platforms 13 are arranged side by side and a partition 14 is installed between them, a roller shutter door control box 6 is mounted on the outside of the automatic roller shutter door 5, a button box 7 is installed between the two automatic roller shutter doors 5, slots 4 are provided on both sides of the all-steel flame-retardant welding chamber shell 2, a welding machine 8 is installed inside one slot 4, and a control cabinet 9 is installed inside the other slot 4. The welding machine 8, control cabinet 9, torch cleaner 12, welding robot 11 and welding platform 13 are all installed as a set on the integrated chassis 1; The welding machine 8, control cabinet 9, gun cleaner 12, welding robot 11, and welding platform 13 of this welding room are all integrated on an integrated chassis 1. They can be pre-tested in the workshop. After the automated coordinate information is tested before being shipped out of the factory, they can be delivered to the site. The entire welding room is ready to use as soon as it is plugged in, without the need for on-site assembly. The coordinates are stable. In contrast, with traditional assembly of loose parts, if there are deviations in the installation positions of each piece of equipment, the automated construction coordinates need to be re-edited, which is time-consuming and labor-intensive. Furthermore, the integrated chassis design makes it easier to move the welding room, and the welding room location can be flexibly changed according to the phased planning of the factory area, improving convenience; The welding machine 8, control cabinet 9, and welding robot 11 in the welding room are all insulated to prevent mutual interference and cross-current, and to reduce the impact of leakage accidents.

[0019] Furthermore, the integrated chassis 1 is provided with a concealed wiring channel for wiring, and a concealed wiring cover plate 15 is installed above the concealed wiring channel; Both the welding control cabinet 9 and the welding machine 8 are mounted on the integrated chassis 1. The integrated chassis 1 is equipped with concealed wiring channels that connect the various devices, which facilitates wiring. Compared with traditional exposed wiring, it is safer, will not be burned by welding spatter, and avoids fire accidents.

[0020] Please see Figure 4 The welding platform 13 includes a drive shaft mechanism 131 and a driven shaft mechanism 132. A working frame 133 is connected between the drive shaft mechanism 131 and the driven shaft mechanism 132. Mounting holes are provided on the upper and lower surfaces of the working frame 133. The drive shaft mechanism 131 and the driven shaft mechanism 132 are designed separately, which shortens the distance from a single shaft to the mounting surface. Compared with the traditional integrated master and slave shafts, the coaxiality is significantly improved, and it is also easier to adjust later. The upper and lower surfaces of the work frame 133 are provided with multiple mounting holes, which allows fixtures to be installed on both sides of the frame, increasing the number of fixtures that can be installed and making the welding process more flexible and efficient.

[0021] Please see Figure 1 and Figure 3 The four corners of the integrated chassis 1 are equipped with shock-absorbing feet 10, and the upper part of the all-steel flame-retardant welding chamber shell 2 is equipped with a smoke-collecting exhaust cover 3.

[0022] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A parallel dual-station robotic welding station with a welding chamber, comprising an integrated chassis (1), characterized in that: The integrated chassis (1) is equipped with a full steel flame-retardant welding chamber shell (2). Automatic roller shutter doors (5) are installed on both sides of the front end of the full steel flame-retardant welding chamber shell (2). A welding robot (11) is installed inside the full steel flame-retardant welding chamber shell (2). A gun cleaner (12) is provided on one side of the welding robot (11). Welding platforms (13) are provided on both sides of the front end of the welding robot (11). The welding platforms (13) on both sides are arranged side by side and a partition (14) is installed between them.

2. The parallel dual-station robotic welding station with a welding chamber according to claim 1, characterized in that: A roller shutter control box (6) is installed on the outside of the automatic roller shutter door (5), and a button box (7) is installed between the two automatic roller shutter doors (5).

3. A parallel dual-station robotic welding station with a welding chamber according to claim 1, characterized in that: The all-steel flame-retardant welding chamber shell (2) has slots (4) on both sides. A welding machine (8) is installed inside one slot (4), and a control cabinet (9) is installed inside the other slot (4).

4. A parallel dual-station robotic welding station with a welding chamber according to claim 3, characterized in that: The welding machine (8), control cabinet (9), gun cleaner (12), welding robot (11) and welding platform (13) are all installed as a set on the integrated chassis (1). The integrated chassis (1) is provided with a concealed wire trough for wiring, and a concealed wire cover plate (15) is installed above the concealed wire trough.

5. A parallel dual-station robotic welding station with a welding chamber according to claim 1, characterized in that: The welding platform (13) includes a drive shaft mechanism (131) and a driven shaft mechanism (132). A working frame (133) is connected between the drive shaft mechanism (131) and the driven shaft mechanism (132). Mounting holes are provided on the upper and lower surfaces of the working frame (133).

6. A parallel dual-station robotic welding station with a welding chamber according to claim 1, characterized in that: The four corners of the lower end of the integrated chassis (1) are equipped with shock-absorbing feet (10).

7. A parallel dual-station robotic welding station with a welding chamber according to claim 1, characterized in that: The upper end of the all-steel flame-retardant welding chamber shell (2) is equipped with a smoke-collecting exhaust cover (3).

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