Gantry robot welding apparatus
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI JUNHUAI ROBOT TECH CO LTD
- Filing Date
- 2025-09-04
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]传统的焊接设备在对工件进行焊接作业时,在工件夹持方面,很多设备的夹持结构较为简单,难以根据不同规格、形状的工件进行灵活调整,导致夹持精度较低,且在焊接过程中容易发生晃动,影响焊接质量,甚至产生焊接缺陷,并且严重限制了设备的适用范围;因此我们提出桁架机器人焊接设备来解决这个问题
[0011]本实用新型中,所述的桁架机器人焊接设备,通过设置控制器控制直线电机一带动丝杠一旋转,由于移动板与丝杠一螺纹连接且滑动安装在顶板底部,丝杠一的旋转会转化为移动板沿丝杠一方向的直线移动;控制直线电机二带动丝杠二转动,移动座因与丝杠二螺纹连接且受导向槽限制,会沿丝杠二的方向进行直线移动;控制直线电机三带动丝杠三转动,与之螺纹连接的安装座会沿垂直方向滑动,进而带动安装在安装座一侧的机器人焊接机实现三个方向的精准位移,满足不同位置的焊接需求,让焊接机在三个方向上的移动精度得到有效保障,满足高精度焊接作业对位置把控的严苛要求,大大拓展了设备的适用范围,无需为特定工件单独配置专用焊接设备,提升了设备的通用性和经济性;
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Figure CN224600879U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding equipment technology, and in particular to gantry robot welding equipment. Background Technology
[0002] In modern industrial production, welding is an important processing technology widely used in various fields such as machinery manufacturing, automobile manufacturing, and steel structure processing. With the continuous development of industrial automation, increasingly higher requirements are being placed on the precision, efficiency, and versatility of welding equipment.
[0003] Traditional welding equipment often suffers from simple clamping structures when performing welding operations. This makes it difficult to flexibly adjust the clamping structure according to different specifications and shapes of workpieces, resulting in low clamping accuracy and easy shaking during the welding process, which affects the welding quality and may even cause welding defects. This also severely limits the applicability of the equipment. Therefore, we propose a gantry robot welding equipment to solve this problem. Utility Model Content
[0004] The purpose of this invention is to provide a gantry robot welding device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A truss robotic welding device includes: a robotic welding machine and a worktable. The top of the worktable has two sets of side plates and a clamping assembly. A top plate is fixedly installed on the top of the two sets of side plates. A lead screw is rotatably mounted inside the top plate. A movable plate is threadedly connected to the outer side of the lead screw. Two sets of support plates are provided on one side of the movable plate. A second lead screw is rotatably mounted inside the two sets of support plates. A movable seat is threadedly connected to the outer side of the second lead screw. A third lead screw is rotatably mounted inside the movable seat. A mounting seat is threadedly connected to the outer side of the third lead screw. The robotic welding machine is positioned on one side of the mounting seat. The clamping assembly... The components include: a base plate, multiple sets of clamps, and a bidirectional lead screw. The bidirectional lead screw is rotatably mounted inside the base plate. Two sets of guide blocks are slidably mounted on the top of the base plate. The two sets of guide blocks are threadedly connected to the outside of the bidirectional lead screw. A sliding plate is fixedly mounted on the top of each of the two sets of guide blocks. A screw is rotatably mounted inside each of the two sets of sliding plates. A threaded sleeve is threadedly connected to the outside of each of the two sets of screws. Four sets of connecting plates are slidably mounted on one side of each of the two sets of sliding plates. Four sets of support rods are threadedly connected between the four adjacent sets of connecting plates and the corresponding threaded sleeves. The multiple sets of clamps are arranged on the outside of the corresponding connecting plates.
[0006] Preferably, the movable plate is slidably mounted on the bottom of the top plate, the mounting base is slidably mounted on one side of the movable base, and the clamping assembly further includes: a drive motor and two sets of adjusting motors. The drive motor is fixedly mounted on one side of the base plate, one end of the bidirectional lead screw is fixedly mounted on the output end of the drive motor, the two sets of adjusting motors are fixedly mounted on one side of the corresponding sliding plate, and one end of the two sets of screws is fixedly mounted on the output end of the corresponding adjusting motor. A controller is provided on one side of one set of the side plates.
[0007] Preferably, a linear motor is fixedly installed on one side of the top plate, and one end of the lead screw is fixedly installed on the output end of the linear motor. A linear motor is fixedly installed on one side of one set of support plates, and one end of the lead screw is fixedly installed on the output end of the linear motor. A linear motor is fixedly installed on the top of the movable seat, and one end of the lead screw is fixedly installed on the output end of the linear motor.
[0008] Preferably, the top of the base plate is provided with two sets of sliding grooves, and the two sets of guide blocks are slidably installed in the corresponding sliding grooves.
[0009] Preferably, each of the two sets of sliding plates has four sets of limiting grooves on one side, and the four sets of connecting plates are slidably installed in the corresponding limiting grooves.
[0010] Preferably, a guide groove is provided on one side of the movable plate, and the movable seat is slidably installed in the guide groove.
[0011] In this invention, the truss robot welding equipment uses a controller to control a linear motor to rotate a lead screw. Since the moving plate is threadedly connected to the lead screw and slidably mounted on the bottom of the top plate, the rotation of the lead screw is converted into linear movement of the moving plate along the direction of the lead screw. A second linear motor is controlled to rotate the lead screw, and the moving seat, threadedly connected to the lead screw and restricted by a guide groove, moves linearly along the direction of the lead screw. A third linear motor is controlled to rotate the lead screw, and the mounting seat threadedly connected to it slides vertically, thereby enabling the robot welding machine mounted on one side of the mounting seat to achieve precise displacement in three directions. This meets the welding requirements of different positions, effectively ensuring the movement accuracy of the welding machine in three directions, satisfying the stringent position control requirements of high-precision welding operations, greatly expanding the equipment's applicability, eliminating the need for dedicated welding equipment for specific workpieces, and improving the equipment's versatility and economy. This utility model features a reasonable structural design. A controller regulates the rotation of the screw driven by the adjusting motor. The screw is threadedly connected to a threaded sleeve, which, constrained by the support rod, connecting plate, and limiting groove, moves linearly outside the screw. This, in turn, pushes the connecting plate along the limiting groove, allowing for more precise positional adjustments of multiple clamping fixtures and ultimately securing the workpiece. The drive motor then rotates a bidirectional lead screw. Two guide blocks, threaded to the bidirectional lead screw and slidably mounted in grooves on the top of the base plate, move relative to or away from each other along the grooves under the action of the lead screw. This, along with the top sliding plate, moves the two clamping fixtures closer together or further apart, allowing the clamped workpieces to be joined. This design avoids workpiece wobbling during welding due to unstable clamping, greatly improving clamping accuracy. The equipment can adapt to workpieces of different specifications and shapes, enhancing its versatility. The entire process is seamless and automated, effectively shortening the production cycle and improving the overall efficiency and quality stability of welding operations. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the gantry robot welding equipment proposed in this utility model; Figure 2 This is a cross-sectional structural schematic diagram of the truss robot welding equipment proposed in this utility model; Figure 3 for Figure 2 A magnified view of part A in the middle; Figure 4 This is a three-dimensional structural diagram of the clamping component of the gantry robot welding equipment proposed in this utility model; Figure 5 This is a cross-sectional structural schematic diagram of the clamping component of the gantry robot welding equipment proposed in this utility model; Figure 6 for Figure 5 A magnified view of part B in the middle section.
[0013] In the diagram: 1. Robotic welding machine; 2. Workbench; 3. Side plate; 4. Top plate; 5. Linear motor one; 6. Clamping assembly; 601. Base plate; 602. Drive motor; 603. Slide groove; 604. Slide plate; 605. Limiting groove; 606. Adjusting motor; 607. Fixture; 608. Guide block; 609. Bidirectional lead screw; 610. Screw; 611. Threaded sleeve; 612. Support rod; 613. Connecting plate; 7. Controller; 8. Lead screw one; 9. Moving plate; 10. Support plate; 11. Linear motor two; 12. Lead screw two; 13. Guide groove; 14. Moving seat; 15. Linear motor three; 16. Lead screw three; 17. Mounting seat. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] Reference Figure 1-6 The truss robot welding equipment includes: a robot welding machine 1 and a worktable 2. The top of the worktable 2 is equipped with two sets of side plates 3 and a clamping assembly 6. A top plate 4 is fixedly installed on the top of the two sets of side plates 3. A lead screw 8 is rotatably installed inside the top plate 4. A movable plate 9 is threadedly connected to the outer side of the lead screw 8. Two sets of support plates 10 are provided on one side of the movable plate 9. A lead screw 12 is rotatably installed inside the two sets of support plates 10. A movable seat 14 is threadedly connected to the outer side of the lead screw 12. A lead screw 16 is rotatably installed inside the movable seat 14. A mounting seat 17 is threadedly connected to the outer side of the lead screw 16. The robot welding machine 1 is located on one side of the mounting seat 17. The clamping assembly 6 includes: a base plate 601 and multiple sets of clamps 60. 7. A double-acting lead screw 609 is rotatably mounted inside a base plate 601. Two sets of guide blocks 608 are slidably mounted on the top of the base plate 601. The two sets of guide blocks 608 are threadedly connected to the outside of the double-acting lead screw 609. A sliding plate 604 is fixedly mounted on the top of each of the two sets of guide blocks 608. A screw 610 is rotatably mounted inside each of the two sets of sliding plates 604. A threaded sleeve 611 is threadedly connected to the outside of each of the two sets of screws 610. Four sets of connecting plates 613 are slidably mounted on one side of each of the two sets of sliding plates 604. Four sets of support rods 612 are threadedly connected between the four adjacent sets of connecting plates 613 and the corresponding threaded sleeves 611. Multiple sets of clamps 607 are set on the outside of the corresponding connecting plates 613.
[0016] In this embodiment, the movable plate 9 is slidably mounted on the bottom of the top plate 4, and the mounting base 17 is slidably mounted on one side of the movable base 14. The clamping assembly 6 also includes a drive motor 602 and two sets of adjusting motors 606. The drive motor 602 is fixedly mounted on one side of the base plate 601, one end of the bidirectional lead screw 609 is fixedly mounted on the output end of the drive motor 602, the two sets of adjusting motors 606 are fixedly mounted on one side of the corresponding sliding plate 604, and one end of the two sets of screws 610 is fixedly mounted on the output end of the corresponding adjusting motor 606. A controller 7 is provided on one side of one set of side plates 3, which improves the convenience of operation and the coordination of equipment operation.
[0017] In this embodiment, a linear motor 5 is fixedly installed on one side of the top plate 4, and one end of a lead screw 8 is fixedly installed on the output end of the linear motor 5. A linear motor 11 is fixedly installed on one side of a set of support plates 10, and one end of a lead screw 12 is fixedly installed on the output end of the linear motor 11. A linear motor 15 is fixedly installed on the top of the movable seat 14, and one end of a lead screw 16 is fixedly installed on the output end of the linear motor 15, thereby improving the stability of the equipment operation.
[0018] In this embodiment, the top of the base plate 601 is provided with two sets of sliding grooves 603, and two sets of guide blocks 608 are slidably installed in the corresponding sliding grooves 603, which ensures the stability and accuracy of the overall movement of the two sets of sliding plates 604 and the clamp 607, thereby ensuring the accuracy of workpiece clamping and splicing.
[0019] In this embodiment, four sets of limiting grooves 605 are provided on one side of each of the two sets of sliding plates 604, and four sets of connecting plates 613 are slidably installed in the corresponding limiting grooves 605 to ensure that the clamp 607 can accurately and stably clamp the workpiece.
[0020] In this embodiment, a guide groove 13 is provided on one side of the movable plate 9, and the movable seat 14 is slidably installed in the guide groove 13 to ensure that the robot welding machine 1 can accurately reach the predetermined welding position.
[0021] In this embodiment, during use, the two workpieces to be welded are placed between the four sets of fixtures 607 respectively. Then, the controller 7 starts the adjusting motor 606 to rotate the screw 610. The screw 610 is threadedly connected to the threaded sleeve 611. Under the constraint of the support rod 612 and the connecting plate 613, and the limiting groove 605, the threaded sleeve 611 moves linearly outside the screw 610. In turn, the support rod 612 pushes the connecting plate 613 along the limiting groove 605. 5. Sliding allows multiple sets of clamps 607 to achieve more precise position adjustments, ultimately completing the stable clamping of the workpiece; then, the drive motor 602 is started to drive the bidirectional lead screw 609 to rotate. The two sets of guide blocks 608 are threadedly connected to the bidirectional lead screw 609 and slidably installed in the slide groove 603 on the top of the base plate 601. Under the action of the bidirectional lead screw 609, they will move relative to each other or away from each other along the slide groove 603, thereby driving the two sets of clamps 607 to move closer or further away through the top slide plate 604, splicing the two sets of clamped workpieces together; The first lead screw 8 inside the top plate 4 is driven to rotate by the first linear motor 5. Since the moving plate 9 is threadedly connected to the first lead screw 8 and slidably installed at the bottom of the top plate 4, the rotation of the first lead screw 8 is converted into the linear movement of the moving plate 9 along the direction of the first lead screw 8. The second lead screw 12 rotates under the drive of the second linear motor 11. The moving seat 14, due to its threaded connection to the second lead screw 12 and its restriction by the guide groove 13, will move linearly along the direction of the second lead screw 12. The third lead screw 16 rotates under the drive of the third linear motor 15. The mounting seat 17, which is threadedly connected to it, will slide in the vertical direction, thereby driving the robot welding machine 1 installed on one side of the mounting seat 17 to achieve precise displacement in three directions, meeting the welding needs of different positions. Through the coordinated operation of the controller 7 and various components, the entire equipment enables the robot welding machine 1 to move flexibly and the workpiece to be reliably fixed, thereby completing the welding operation efficiently and accurately.
[0022] The gantry robot welding equipment provided by this utility model has been described in detail above. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only intended to help understand the method and core idea of this utility model. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from its principle, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. A gantry robot welding equipment, characterized in that, include: The robot welding machine (1) and the workbench (2) are provided with two sets of side plates (3) and clamping components (6) on the top of the workbench (2). A top plate (4) is fixedly installed on the top of the two sets of side plates (3). A lead screw (8) is rotatably installed inside the top plate (4). A moving plate (9) is threadedly connected to the outside of the lead screw (8). Two sets of support plates (10) are provided on one side of the moving plate (9). A lead screw (12) is rotatably installed inside the two sets of support plates (10). A moving seat (14) is threadedly connected to the outside of the lead screw (12). A lead screw (16) is rotatably installed inside the moving seat (14). A mounting seat (17) is threadedly connected to the outside of the lead screw (16). The robot welding machine (1) is located on one side of the mounting seat (17). The clamping components (6) include: a base plate (601), multiple sets of clamps (601, 602, 603, 604, 605, 606, 607, 608, 609, 60 ... 7) and a bidirectional lead screw (609), the bidirectional lead screw (609) is rotatably installed inside the base plate (601), two sets of guide blocks (608) are slidably installed on the top of the base plate (601), the two sets of guide blocks (608) are threadedly connected to the outside of the bidirectional lead screw (609), the top of the two sets of guide blocks (608) is fixedly installed with a sliding plate (604), the inside of the two sets of sliding plates (604) is rotatably installed with a screw (610), the outside of the two sets of screws (610) is threadedly connected with a threaded sleeve (611), four sets of connecting plates (613) are slidably installed on one side of the two sets of sliding plates (604), and four sets of support rods (612) are threadedly connected between the four adjacent sets of connecting plates (613) and the corresponding threaded sleeves (611), and multiple sets of clamps (607) are set on the outside of the corresponding connecting plates (613).
2. The gantry robot welding equipment according to claim 1, characterized in that, The movable plate (9) is slidably mounted on the bottom of the top plate (4), and the mounting base (17) is slidably mounted on one side of the movable base (14). The clamping assembly (6) further includes a drive motor (602) and two sets of adjusting motors (606). The drive motor (602) is fixedly mounted on one side of the bottom plate (601). One end of the bidirectional lead screw (609) is fixedly mounted on the output end of the drive motor (602). The two sets of adjusting motors (606) are fixedly mounted on one side of the corresponding sliding plate (604). One end of the two sets of screws (610) is fixedly mounted on the output end of the corresponding adjusting motor (606). A controller (7) is provided on one side of one set of side plates (3).
3. The gantry robot welding equipment according to claim 1, characterized in that, A linear motor 1 (5) is fixedly installed on one side of the top plate (4), and one end of the lead screw 1 (8) is fixedly installed on the output end of the linear motor 1 (5). A linear motor 2 (11) is fixedly installed on one side of a set of support plates (10), and one end of the lead screw 2 (12) is fixedly installed on the output end of the linear motor 2 (11). A linear motor 3 (15) is fixedly installed on the top of the moving seat (14), and one end of the lead screw 3 (16) is fixedly installed on the output end of the linear motor 3 (15).
4. The gantry robot welding equipment according to claim 1, characterized in that, The top of the base plate (601) is provided with two sets of sliding grooves (603), and the two sets of guide blocks (608) are slidably installed in the corresponding sliding grooves (603).
5. The gantry robot welding equipment according to claim 1, characterized in that, Each of the two sets of sliding plates (604) has four sets of limiting grooves (605) on one side, and the four sets of connecting plates (613) are slidably installed in the corresponding limiting grooves (605).
6. The gantry robot welding equipment according to claim 1, characterized in that, A guide groove (13) is provided on one side of the movable plate (9), and the movable seat (14) is slidably installed in the guide groove (13).