A flip welding fixture

CN224600892UActive Publication Date: 2026-08-07SUZHOU HAISEN AUTOMATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU HAISEN AUTOMATION CO LTD
Filing Date
2025-07-24
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]本实用新型的目的在于至少解决现有技术中存在的技术问题之一,提供一种翻转焊接治具,解决了产品上料方向与焊接方向不一致情况,以及半成品容易大量积压、占用空间过大与设备投入成本高的问题

Benefits of technology

[0012] The flip welding fixture in this technical solution automatically flips 90° to solve the problem of inconsistent product feeding direction and welding direction, thereby improving the welding efficiency of the entire welding device to a certain extent and solving the problems of easy accumulation of semi-finished products, excessive space occupation and high equipment investment costs.

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Abstract

The utility model discloses a kind of turnover welding fixtures, it includes: the upper surface of fixed plate is fixedly connected with pivot fixed plate, pivot fixed plate is symmetrically provided with two, two pivot fixed plate is respectively located at the both ends of fixed plate, the inside of two pivot fixed plate is rotatably connected with product fixed plate by axle rod, the side of pivot fixed plate is fixedly connected with connecting rod one, the side of product fixed plate is fixedly connected with connecting rod two, the inside of connecting rod one is fixedly connected with tension spring, the end of tension spring away from connecting rod one is movably connected with connecting rod two, pivot connecting rod, pivot connecting rod is fixedly connected with product fixed plate by axle rod, and rotatably connected with pivot fixed plate, the bottom surface of pivot connecting rod is fixedly connected with cylinder one. Through the above structure, by the 90 degree automatic turnover of jig, to solve the product loading direction and the welding direction are not consistent situation, and semi-finished product is overstocked, and the problem of too large space occupied and high equipment investment cost.
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Description

Technical Field

[0001] This utility model relates to the field of automatic welding technology for automotive sensors, and in particular to a flip welding fixture. Background Technology

[0002] In recent years, China's automotive industry has developed rapidly, with output increasing year after year. This has placed a heavy burden on equipment and manpower. Many companies have tried to increase production capacity by adding equipment and manpower to solve production bottlenecks and cycle times, resulting in huge wastes of space, energy, and manpower. Increasing production capacity, reducing production cycle times, improving production efficiency, and saving production space have become the primary factors in production. In the production of automotive sensors, various parts often need to be pre-assembled before welding. However, existing welding equipment mostly uses six-axis robotic arms for flexible 90° flip welding and one-point welding by the robotic arms. This method has low production efficiency, easily leads to a large backlog of semi-finished products, and also causes problems such as difficulty in handling parts, large space occupation, high equipment investment costs, and high energy consumption. Utility Model Content

[0003] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide a flip welding fixture that solves the problems of inconsistent product feeding direction and welding direction, as well as the problems of easy accumulation of semi-finished products, excessive space occupation and high equipment investment costs.

[0004] This utility model also provides a flip welding fixture as described above, comprising: a fixed plate, on the upper surface of which a rotating shaft fixed plate is fixedly connected, two rotating shaft fixed plates are symmetrically arranged, located at opposite ends of the fixed plate, and a product fixed plate is rotatably connected to the interior of the two rotating shaft fixed plates via shafts; a connecting rod one is fixedly connected to the side of the rotating shaft fixed plate, and a connecting rod two is fixedly connected to the side of the product fixed plate; a tension spring is fixedly connected inside the connecting rod one, with the end of the tension spring away from the connecting rod one movably connected to the connecting rod two; a rotating shaft connecting rod, fixedly connected to the product fixed plate via a shaft and rotatably connected to the rotating shaft fixed plate; and a cylinder one is fixedly connected to the bottom surface of the rotating shaft connecting rod. This cylinder is used to rotate the rotating shaft connecting rod with the product fixed plate by 90°, and then, in conjunction with a stop block, contacts a limit screw and, under the action of the tension spring 10, maintains the fixture in this state, ensuring overall stability and thus completing the subsequent welding work.

[0005] According to the present invention, a flipping welding fixture is provided, wherein an insulating plate is fixedly connected to the bottom surface of the fixed plate, and a floating plate is fixedly connected to the bottom surface of the insulating plate. This fixture effectively isolates the current during the welding process, preventing leakage or short circuits, and also provides thermal insulation, reducing the impact of high temperatures generated during welding on the fixed equipment and operators, improving safety, and achieving precise positioning and clamping of the workpiece.

[0006] According to the present invention, a flipping welding fixture has a stop block fixedly connected to the bottom surface of the product fixing plate, and a product positioning plate movably connected inside the product fixing plate. This is used to ensure the product remains stable when it is clamped.

[0007] According to the present invention, a flipping welding fixture has a movable hole on the upper surface of the product fixing plate, and a guide shaft is movably connected inside the movable hole. This facilitates the connection and movement of the guide shaft.

[0008] According to the present invention, a flipping welding fixture is provided with a clamping spring on the surface of the guide shaft, a connecting plate is fixedly connected to the upper end surface of the guide shaft, and a product clamping plate is fixedly connected to the end of the guide shaft away from the connecting plate. This facilitates material feeding in the cavity formed between the product clamping plate and the product positioning plate.

[0009] According to the present invention, a flipping welding fixture is provided on the side of the connecting plate, and one end of the clamping spring is fixedly connected to the bottom surface of the connecting plate, while the other end is fixedly connected to the product clamping plate. This serves to open and close the cavity formed between the product clamping plate and the product positioning plate.

[0010] According to the present invention, a flipping welding fixture is provided, wherein a fixed base is fixedly connected to the bottom surface of the floating plate, and the floating plate is the same size as the insulating plate. This serves to ensure the overall stability of the device during use.

[0011] Beneficial effects:

[0012] The flip welding fixture in this technical solution automatically flips 90° to solve the problem of inconsistent product feeding direction and welding direction, thereby improving the welding efficiency of the entire welding device to a certain extent and solving the problems of easy accumulation of semi-finished products, excessive space occupation and high equipment investment costs. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0014] Figure 1 This is an overall structural diagram of the flip welding fixture of this utility model;

[0015] Figure 2 This is a front view of the flip welding fixture of this utility model;

[0016] Figure 3 This is a side view of the flip welding fixture of this utility model;

[0017] Figure 4 This is a top view of the flip welding fixture of this utility model;

[0018] Legend:

[0019] 1. Insulating plate; 2. Floating plate; 3. Fixing plate; 4. Stop block; 5. Product fixing plate; 6. Rotary shaft connecting rod; 7. Rotary shaft fixing plate; 8. Product clamping plate; 9. Clamping spring; 10. Tension spring; 11. Connecting plate; 12. Guide shaft; 13. Product positioning plate. Detailed Implementation

[0020] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the description of the textual part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0021] Reference Figure 1-4 This utility model discloses a flip welding fixture, comprising: a fixing plate 3 for fixing a rotating shaft fixing plate 7; two rotating shaft fixing plates 7 are symmetrically arranged on the upper surface of the fixing plate 3, located at opposite ends of the fixing plate 3, facilitating the setting of a product fixing plate 5 and other components; the product fixing plate 5 is rotatably connected to the interior of the two rotating shaft fixing plates 7 via shafts, for setting a connecting plate 11, a guide shaft 12, and a product positioning plate 13, and for positioning and clamping the product through the interaction of the three components; a connecting rod 1 is fixedly connected to the side of the rotating shaft fixing plate 7, for combining with a connecting rod 2. A tension spring 10 is placed on the side of the product fixing plate 5. A connecting rod 2 is fixedly connected to the side of the connecting rod 1. A tension spring 10 is fixedly connected inside the connecting rod 1. It is used to drive the product positioning plate 13 to rotate. The end of the tension spring 10 away from the connecting rod 1 is movably connected to the connecting rod 2. It is used to pull the product positioning plate 13. A rotating shaft connecting rod 6 is used to start and support the product fixing plate 5. The rotating shaft connecting rod 6 is fixedly connected to the product fixing plate 5 through a shaft and is rotatably connected to the rotating shaft fixing plate 7. It is convenient for the rotating shaft connecting rod 6 to drive the product fixing plate 5 to rotate. A cylinder 1 is fixedly connected to the bottom surface of the rotating shaft connecting rod 6. It is used to make the rotating shaft connecting rod 6 rotate the product fixing plate 5 by 90°.

[0022] Specifically, an insulating plate 1 is fixedly connected to the bottom surface of the fixed plate 3, and a floating plate 2 is fixedly connected to the bottom surface of the insulating plate 1. This effectively isolates the current during the welding process, prevents leakage or short circuits, ensures the safety of the welding operation and the electrical isolation of the equipment, absorbs the vibration and impact generated during the welding process, reduces the stress on the fixed components, and protects the stability of the welding process. A stop block 4 is fixedly connected to the bottom surface of the product fixed plate 5, and a product positioning plate 13 is movably connected inside the product fixed plate 5. To maintain the product in its current state when it is fixed and clamped, thereby assisting in the welding work, the upper surface of the product fixing plate 5 is provided with a movable hole, and a guide shaft 12 is movably connected inside the movable hole. This facilitates the connection and movement of the guide shaft 12 without affecting the compression and reset of the clamping spring 9 connected to the guide shaft 12. The surface of the guide shaft 12 is provided with a clamping spring 9, and a connecting plate 11 is fixedly connected to the upper end surface of the guide shaft 12. The end of the guide shaft 12 away from the connecting plate 11 is fixedly connected to a product clamping plate 8, which facilitates the opening of the cavity formed by the product clamping plate 8 and the product positioning plate 13, allowing the external module grippers to perform material feeding. A cylinder 2 is provided on the side of the connecting plate 11. One end of the clamping spring 9 is fixedly connected to the bottom surface of the connecting plate 11, and the other end is fixedly connected to the product clamping plate 8, which facilitates the opening and closing of the cavity formed by the product clamping plate 8 and the product positioning plate 13 through the compression and reset of the clamping spring 9. The bottom surface of the floating plate 2 is fixedly connected to a fixed base. The floating plate 2 is the same size as the insulating plate 1 and is used to fix the whole device and maintain the stability of the device during use.

[0023] Working principle: When using this flip welding fixture, under the action of the tension spring 10, the opening of the product positioning plate 13 faces upward. By pushing the connecting plate 11 with a cylinder on one side of the connecting plate 11, the clamping spring 9 is compressed. The cavity formed by the product clamping plate 8 and the product positioning plate 13 opens, and the external module gripper completes the material feeding. Then, the cylinder retracts, causing the clamping spring 9 to reset. Under the action of the clamping spring 9, the product clamping plate 8 firmly fixes the product in the product positioning plate 13. By pushing the rotating shaft connecting rod 6 with a cylinder on one side of the rotating shaft connecting rod 6, the rotating shaft connecting rod 6 rotates the product fixing plate 5 by 90°. The stop block 4 contacts the limit screw and maintains the fixture in this state under the action of the tension spring 10, completing the subsequent welding.

[0024] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A flipping welding fixture, characterized in that, include: A fixed plate (3) is fixedly connected to a rotating shaft fixed plate (7) on its upper surface. Two rotating shaft fixed plates (7) are symmetrically arranged. The two rotating shaft fixed plates (7) are located at both ends of the fixed plate (3). The two rotating shaft fixed plates (7) are rotatably connected to a product fixed plate (5) through a shaft. A connecting rod one is fixedly connected to the side of the rotating shaft fixed plate (7). A connecting rod two is fixedly connected to the side of the product fixed plate (5). A tension spring (10) is fixedly connected inside the connecting rod one. The end of the tension spring (10) away from the connecting rod one is movably connected to the connecting rod two. A rotating shaft connecting rod (6) is fixedly connected to the product fixing plate (5) via a shaft and rotatably connected to the rotating shaft fixing plate (7). A cylinder is fixedly connected to the bottom surface of the rotating shaft connecting rod (6).

2. The flipping welding fixture according to claim 1, characterized in that, An insulating plate (1) is fixedly connected to the bottom surface of the fixed plate (3), and a floating plate (2) is fixedly connected to the bottom surface of the insulating plate (1).

3. The flipping welding fixture according to claim 1, characterized in that, The bottom surface of the product fixing plate (5) is fixedly connected to a stop block (4), and the inside of the product fixing plate (5) is movably connected to a product positioning plate (13).

4. The flipping welding fixture according to claim 1, characterized in that, The upper surface of the product fixing plate (5) is provided with a movable hole, and a guide shaft (12) is movably connected inside the movable hole.

5. A flipping welding fixture according to claim 4, characterized in that, A clamping spring (9) is provided on the surface of the guide shaft (12), a connecting plate (11) is fixedly connected to the upper surface of the guide shaft (12), and a product clamping plate (8) is fixedly connected to the end of the guide shaft (12) away from the connecting plate (11).

6. A flipping welding fixture according to claim 5, characterized in that, The connecting plate (11) is provided with a second cylinder on its side. One end of the clamping spring (9) is fixedly connected to the bottom surface of the connecting plate (11), while the other end is fixedly connected to the product clamping plate (8).

7. A flipping welding fixture according to claim 2, characterized in that, The bottom surface of the floating plate (2) is fixedly connected to a fixed base, and the floating plate (2) is the same size as the insulating plate (1).