Efficient safety belt roof block magnet mounting mechanism

Abstract

The utility model discloses a kind of high-efficiency safety belt top block magnet mounting mechanism, it is related to automobile manufacturing technical field.The utility model includes top block upper loading mechanism, magnet upper loading mechanism, detection mechanism and four station rotary turntable assembly, the output of top block upper loading mechanism is connected with the input of four station rotary turntable assembly, the output of four station rotary turntable assembly is connected with the input of magnet upper loading mechanism, the output of magnet upper loading mechanism is connected with the input of four station rotary turntable assembly, the detection mechanism is located just above four station rotary turntable assembly, can realize from top block feeding, magnet feeding, magnet installation and the automatic continuous operation of detection, with high production efficiency, safe and reliable, easy to operate, economic and beautiful, wide application range and the like advantages.

Description

Technical Field

[0001] This utility model belongs to the field of automobile manufacturing technology, specifically, it relates to a high-efficiency seat belt top block magnet installation mechanism. Background Technology

[0002] Seat belts are indispensable in daily life, especially in the automotive manufacturing industry, where they are a key focus of vehicle quality and performance testing. Currently, most existing seat belt top block magnet installation mechanisms on the market are manually operated, requiring manual loading of the top block and magnet, followed by pressing by a mechanism to assemble the seat belt top block magnet. How to achieve efficient, high-quality, and safe manufacturing has become a pressing issue.

[0003] However, the existing assembly process of the top block magnet is largely manual, resulting in low efficiency and a high probability of assembly errors. Furthermore, the installation mechanism involves a pressing action, which can easily cause injury to operators due to human error. Since the top block has a front and back side and the magnet has a front and back pole, the existing mechanism is manually loaded, which is prone to operational errors, causing the top block and magnet to be reversed, resulting in unqualified and damaged press-fit products. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a high-efficiency seat belt top block magnet installation mechanism that can overcome or at least partially solve the above problems.

[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is: a high-efficiency seat belt top block magnet installation mechanism, including a top block loading mechanism, a magnet loading mechanism, a detection mechanism and a four-position rotating turntable assembly;

[0006] The output end of the top block loading mechanism is connected to the input end of the four-station rotary table assembly. The top block loading mechanism is used to transport the top block magnet from the material picking position to the four-station rotary table assembly.

[0007] The output end of the four-station rotary turntable assembly is connected to the input end of the magnet loading mechanism. The four-station rotary turntable assembly is used to transport the top block to the magnet pressing position of the magnet loading mechanism at this time.

[0008] The output end of the magnet loading mechanism is connected to the input end of the four-position rotary turntable assembly. The magnet loading mechanism is used to rotate and transport magnets onto the four-position rotary turntable assembly.

[0009] The detection mechanism is located directly above the four-station rotating turntable assembly, and is used to identify the color and installation status of the magnets.

[0010] Preferably, the top block loading mechanism includes a vibratory feeder, a first detection camera, and a first lateral movement module. The first lateral movement module is connected to the top block loading mechanism. The first detection camera is fixedly mounted on the first lateral movement module. A material-blocking cylinder is installed at the front end of the vibratory feeder. A material-blocking block is fixedly installed at the output end of the material-blocking cylinder. A fast discharge channel and a defective product channel are provided below the material-blocking block. A rotating flipping cylinder is installed at the front end of the defective product channel. A flipping block is installed at the output end of the rotating flipping cylinder. A second lifting cylinder and a third lifting cylinder are provided at the front end of the flipping block. A sample fixing block is installed at the output end of the second lifting cylinder and the third lifting cylinder. A first lifting cylinder is installed on the first lateral movement module. A first rotating cylinder and a positioning cylinder are installed at the output end of the first lifting cylinder. A material-picking gripper is installed at the output end of the first rotating cylinder. A material-loading gripper is installed at the output end of the positioning cylinder.

[0011] Preferably, the magnet loading mechanism includes a magnet lateral movement loading component and a rotary mounting component, wherein the rotary mounting component is mounted above the magnet lateral movement loading component.

[0012] Furthermore, the magnet transverse loading assembly includes a transverse servo motor, a second transverse module is installed at the output end of the transverse servo motor, a magnet tooling plate is installed on the second transverse module, a magnetic pole sensor is fixed above the magnet tooling plate, a magnet feeding cylinder and a magnet discharging cylinder are installed on the side end of the second transverse module, and a magnet discharging rod is installed at the output end of the magnet feeding cylinder and the magnet discharging cylinder.

[0013] Furthermore, the rotary mounting assembly includes a fourth lifting cylinder, the output end of which is equipped with a second rotary cylinder, and the output end of which is equipped with an mounting buffer assembly. The mounting buffer assembly includes a magnetic mounting channel, a positioning guide rod, a buffer spring, and a mounting cylinder. The output end of the mounting cylinder is equipped with a mounting punch plate. A magnetic ejection cylinder is also mounted on the second rotary cylinder, and a magnetic loading channel is provided above the magnetic ejection cylinder.

[0014] Preferably, the detection mechanism includes a connecting block and a connecting rod, and an IV4 detection camera is fixedly mounted on the connecting rod.

[0015] Furthermore, the four-station rotary turntable assembly includes a turntable, on which a rotary servo motor is fixedly mounted, and a top tooling block is mounted on the output end of the rotary servo motor. A support rod is mounted below the turntable, and a photoelectric detection camera is mounted on the support rod.

[0016] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art: The present invention provides a high-efficiency safety belt top block magnet installation mechanism, which transports the top block magnet from the material picking position to the four-station rotary turntable assembly through the top block loading mechanism. The four-station rotary turntable assembly then transports the top block to the magnet pressing position of the magnet loading mechanism. The magnet loading mechanism rotates and transports the magnet to the four-station rotary turntable assembly. The detection mechanism identifies the magnet color and installation status, realizing automatic and continuous operation from top block feeding, magnet feeding, magnet installation and detection. It has the advantages of high production efficiency, safety and reliability, simple operation, economic and beautiful appearance, and wide applicability.

[0017] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0018] In the attached diagram:

[0019] Figure 1 This is a structural schematic diagram of the top block magnet mounting mechanism of this utility model;

[0020] Figure 2 This is a schematic diagram of the top block loading mechanism of this utility model;

[0021] Figure 3 This is a schematic diagram of the magnet loading mechanism of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the magnet transverse transfer loading mechanism of this utility model;

[0023] Figure 5 This is a schematic diagram of the rotating mounting mechanism of this utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the testing mechanism of this utility model;

[0025] Figure 7 This is a schematic diagram of the structure of the rotating turntable of this utility model.

[0026] In the diagram: 100, Top block loading mechanism; 101, Vibratory feeder; 102, First detection camera; 103, Material blocking cylinder; 104, Material blocking block; 105, Material handling gripper; 106, Material loading gripper; 107, First rotary cylinder; 108, Positioning cylinder; 109, First lifting cylinder; 110, Sample fixing block; 111, Flipping cylinder; 112, Second lifting cylinder; 113, Third lifting cylinder; 114, Flipping block; 115, Defective product chute; 116, Rapid discharge chute; 117, First transverse module; 200, Magnet loading mechanism; 210, Magnet transverse loading assembly; 211, Transverse servo motor; 212, Second transverse module; 213, Magnet feeding cylinder; 21 4. Magnet discharge cylinder; 215. Magnet tooling plate; 216. Magnet discharge rod; 217. Magnetic pole sensor; 220. Rotary mounting assembly; 221. Second rotary cylinder; 222. Fourth lifting cylinder; 223. Magnet ejection cylinder; 224. Magnet loading channel; 225. Magnet mounting channel; 226. Positioning guide rod; 227. Buffer spring; 228. Mounting cylinder; 229. Mounting punch plate; 300. Detection mechanism; 301. IV4 detection camera; 302. Connecting block; 303. Connecting rod; 400. Four-station rotary turntable assembly; 401. Turntable; 402. Top block tooling block; 403. Rotary servo motor; 404. Photoelectric detection camera; 405. Support rod. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0028] Example:

[0029] Reference Figure 1-4 As shown, a high-efficiency seat belt top block magnet installation mechanism includes a top block loading mechanism 100, a magnet loading mechanism 200, a detection mechanism 300, and a four-position rotary turntable assembly 400.

[0030] The output end of the top block loading mechanism 100 is connected to the input end of the four-station rotary table assembly 400. The top block loading mechanism 100 is used to transport the top block magnet from the picking position to the four-station rotary table assembly 400.

[0031] The output end of the four-station rotary turntable assembly 400 is connected to the input end of the magnet loading mechanism 200. The four-station rotary turntable assembly 400 is used to transport the top block to the magnet pressing position of the magnet loading mechanism 200 at this time.

[0032] The output end of the magnet loading mechanism 200 is connected to the input end of the four-position rotary turntable assembly 400. The magnet loading mechanism 200 is used to rotate and transport magnets onto the four-position rotary turntable assembly 400.

[0033] The detection mechanism 300 is located directly above the four-position rotary turntable assembly 400. The detection mechanism 300 is used to identify the color and installation status of the magnets.

[0034] The top block loading mechanism 100 includes a vibratory feeder 101, a first detection camera 102, and a first transverse module 117. The first transverse module 117 is connected to the top block loading mechanism 100. The first detection camera 102 is fixedly mounted on the first transverse module 117. A baffle cylinder 103 is installed at the front end of the vibratory feeder 101. A baffle block 104 is fixedly installed at the output end of the baffle cylinder 103. A fast discharge channel 116 and a defective product channel 115 are provided below the baffle block 104. A rotary flipping cylinder 111 is installed at the front end of the defective product channel 115. A flipping block 114 is installed at the output end of 111. A second lifting cylinder 112 and a third lifting cylinder 113 are provided at the front end of the flipping block 114. A sample fixing block 110 is installed at the output end of the second lifting cylinder 112 and the third lifting cylinder 113. A first lifting cylinder 109 is installed on the first transverse module 117. A first rotary cylinder 107 and a position-filling cylinder 108 are installed at the output end of the first lifting cylinder 109. A material-picking gripper 105 is installed at the output end of the first rotary cylinder 107. A material-feeding gripper 106 is installed at the output end of the position-filling cylinder 108.

[0035] The magnet loading mechanism 200 includes a magnet lateral movement loading assembly 210 and a rotary mounting assembly 220, with the rotary mounting assembly 220 mounted above the magnet lateral movement loading assembly 210.

[0036] The magnet lateral movement loading assembly 210 includes a lateral movement servo motor 211. A second lateral movement module 212 is installed at the output end of the lateral movement servo motor 211. A magnet tooling plate 215 is installed on the second lateral movement module 212. A magnetic pole sensor 217 is fixed above the magnet tooling plate 215. A magnet feeding cylinder 213 and a magnet discharging cylinder 214 are installed on the side end of the second lateral movement module 212. A magnet discharging rod 216 is installed at the output end of the magnet feeding cylinder 213 and the magnet discharging cylinder 214.

[0037] The rotary mounting assembly 220 includes a fourth lifting cylinder 222. A second rotary cylinder 221 is mounted on the output end of the fourth lifting cylinder 222. An mounting buffer assembly is mounted on the output end of the second rotary cylinder 221. The mounting buffer assembly includes a magnetic mounting channel 225, a positioning guide rod 226, a buffer spring 227, and a mounting cylinder 228. An mounting punch 229 is mounted on the output end of the mounting cylinder 228. A magnetic ejection cylinder 223 is also mounted on the second rotary cylinder 221. A magnetic loading channel 224 is provided above the magnetic ejection cylinder 223.

[0038] The testing mechanism 300 includes a connecting block 302 and a connecting rod 303, on which an IV4 testing camera 301 is fixedly mounted.

[0039] The four-station rotary turntable assembly 400 includes a turntable 401, on which a rotary servo motor 403 is fixedly mounted. A top block tooling block 402 is mounted on the output end of the rotary servo motor 403. A support rod 405 is mounted below the turntable 401, and a photoelectric detection camera 404 is mounted on the support rod 405.

[0040] The top block loading mechanism 100 automatically feeds the top block through the vibratory feeder 101, and sends the top block to the material picking position behind the material blocking block 104. Then, the material picking claw 105 and the material feeding claw 106 linked on the first transverse module 117 respectively transport the top block from the material picking position to the rotating flipping block 114 and from the rotating flipping cylinder 111 to the top block tooling block 402 of the four-station rotating turntable assembly 400.

[0041] The four-station rotary turntable assembly 400 rotates, causing the top block to rotate and transport the top block to the magnet pressing position of the magnet loading mechanism 200. The magnet loading mechanism 200 drives the magnet tooling plate 215 above the module to move through the second transverse module 212, sending the magnet to be loaded to the loading port. Then, the magnet discharge rod 216 sends the magnet along the magnet loading channel 224 to the material picking position of the rotary mounting assembly 220. The rotary mounting assembly 220 descends, and the magnet ejection cylinder 223 below the material picking position ejects the magnet and pushes it into the magnet installation channel 225 of the rotary mounting assembly 220. The rotary mounting assembly 220 rotates and transports the magnet to the top block tooling block 402 of the four-station rotary turntable assembly 400, that is, above the magnet pressing position.

[0042] The installation cylinder 228 on the magnet pressing mechanism is activated, pressing the magnet from the magnet installation channel 225 of the lifting and rotating installation assembly 220 into the top block; the four-station rotary turntable assembly 400 rotates, sending the top block to the bottom of the detection mechanism 300, where the IV4 detection camera 301 of the detection mechanism 300 takes pictures and detects the magnet color and installation status; finally, the four-station rotary turntable assembly 400 rotates to send the top block to the unloading position.

[0043] The top block loading mechanism 100, the magnet loading mechanism 200, and the detection mechanism 300 are connected in series by a four-station rotary turntable assembly 400 to achieve automatic and continuous operation from top block loading, magnet loading, magnet installation, and detection. A first detection camera 102 is added to the top block loading mechanism 100 to automatically identify the top block type and its qualification status. After the picking gripper 105 grabs the top block from the vibratory feeder 101 outlet, the first lifting cylinder 109 retracts, raising the picking gripper 105. At this time, the first detection camera 102 takes a picture to identify the top block type and its qualification status. If the type is correct and the product is qualified, the normal process continues. If the type is incorrect or the product is unqualified, the first lateral movement module 117 drives the picking gripper 105 to move laterally to the defective product channel 115 for discharge. When changing the top block type, the blocking cylinder 103 controls the blocking block 104 to rise, and the vibratory feeder 101 discharges the remaining top blocks from the fast discharge channel 116. The block loading mechanism 100 includes a first detection camera 102, a sample fixing block 110, and a second lifting cylinder 112 and a third lifting cylinder 113 for controlling the lifting and lowering of the sample fixing block 110. These are used to check whether the first detection camera 102 is operating normally before the equipment is running. Specifically, the supplementary cylinder 108 drives the material picking claw 105 to retract, and the second lifting cylinder 112 and the third lifting cylinder 113 sequentially drive the upper sample fixing block 110 to rise. The first transverse module 117 and the first lifting cylinder 109 drive the material picking claw 105 to grab the top block on the sample fixing block 110 and take a picture for detection at the first detection camera 102, thereby determining whether the first detection camera 102 is operating normally.

[0044] By adding a magnetic pole sensor 217 above the magnetic tooling plate 215 of the magnetic lateral loading assembly 210 to identify the magnetic poles of the loaded magnets, the installation error of the magnetic pole orientation caused by manual loading and unloading in the existing mechanism is reduced; by adding a first detection camera 102 above the discharge port of the vibratory feeder 101 of the top block loading mechanism 100, the orientation of the top block can be identified after the material handling gripper 105 lifts and lowers, thereby reducing the installation failure caused by incorrect orientation of the top block during magnet installation due to manual loading; The four-station rotary table assembly 400 connects the top block loading mechanism 100, the magnet loading mechanism 200, and the detection mechanism 300 in series, enabling automatic and continuous operation from top block loading, magnet loading, magnet installation, and detection, thereby improving assembly efficiency and reducing labor costs. By connecting the top block loading mechanism 100, the magnet loading mechanism 200, and the four-station rotary table assembly 400 in series, automatic loading of the top block and magnet is achieved, preventing injury to workers from the downward pressing mechanism due to improper operation during top block and magnet installation.

[0045] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any equivalent substitutions or modifications made by those skilled in the art without departing from the scope of the present utility model's technical solution and its inventive concept should be covered within the protection scope of the present utility model.

Claims

1. A high-efficiency seat belt top block magnet mounting mechanism, characterized in that, It includes a top block loading mechanism (100), a magnet loading mechanism (200), a detection mechanism (300), and a four-station rotary table assembly (400); The output end of the top block loading mechanism (100) is connected to the input end of the four-station rotary turntable assembly (400). The top block loading mechanism (100) is used to transport the top block magnet from the material picking position to the four-station rotary turntable assembly (400). The output end of the four-station rotary turntable assembly (400) is connected to the input end of the magnet loading mechanism (200). The four-station rotary turntable assembly (400) is used to transport the top block to the magnet pressing position of the magnet loading mechanism (200). The output end of the magnet loading mechanism (200) is connected to the input end of the four-position rotary turntable assembly (400). The magnet loading mechanism (200) is used to rotate and transport magnets onto the four-position rotary turntable assembly (400). The detection mechanism (300) is located directly above the four-station rotary turntable assembly (400), and the detection mechanism (300) is used to identify the color and installation status of the magnet.

2. The high-efficiency seat belt top block magnet mounting mechanism according to claim 1, characterized in that, The top block loading mechanism (100) includes a vibratory feeder (101), a first detection camera (102), and a first transverse module (117). The first transverse module (117) is connected to the top block loading mechanism (100). The first detection camera (102) is fixedly mounted on the first transverse module (117). A baffle cylinder (103) is installed at the front end of the vibratory feeder (101). A baffle block (104) is fixedly installed at the output end of the baffle cylinder (103). A fast discharge channel (116) and a defective product channel (115) are provided below the baffle block (104). A rotary flipping cylinder (111) is installed at the front end of the defective product channel (115). A flipping block (114) is installed at the output end of the face cylinder (111). A second lifting cylinder (112) and a third lifting cylinder (113) are provided at the front end of the flipping block (114). A sample fixing block (110) is installed at the output end of the second lifting cylinder (112) and the third lifting cylinder (113). A first lifting cylinder (109) is installed on the first transverse module (117). A first rotary cylinder (107) and a position-filling cylinder (108) are installed at the output end of the first lifting cylinder (109). A material-picking gripper (105) is installed at the output end of the first rotary cylinder (107). A material-loading gripper (106) is installed at the output end of the position-filling cylinder (108).

3. The high-efficiency seat belt top block magnet mounting mechanism according to claim 1, characterized in that, The magnet loading mechanism (200) includes a magnet lateral loading assembly (210) and a rotary mounting assembly (220), the rotary mounting assembly (220) being mounted above the magnet lateral loading assembly (210).

4. The high-efficiency seat belt top block magnet mounting mechanism according to claim 3, characterized in that, The magnet lateral movement loading assembly (210) includes a lateral movement servo motor (211), and a second lateral movement module (212) is installed at the output end of the lateral movement servo motor (211). A magnet tooling plate (215) is installed on the second lateral movement module (212), and a magnetic pole sensor (217) is fixed above the magnet tooling plate (215). A magnet feeding cylinder (213) and a magnet discharging cylinder (214) are installed on the side end of the second lateral movement module (212), and a magnet discharging rod (216) is installed at the output end of the magnet feeding cylinder (213) and the magnet discharging cylinder (214).

5. The high-efficiency seat belt top block magnet mounting mechanism according to claim 3, characterized in that, The rotary mounting assembly (220) includes a fourth lifting cylinder (222), the output end of which is equipped with a second rotary cylinder (221), the output end of which is equipped with an mounting buffer assembly, the mounting buffer assembly including a magnet mounting channel (225), a positioning guide rod (226), a buffer spring (227) and a mounting cylinder (228), the output end of which is equipped with a mounting punch plate (229), the second rotary cylinder (221) is also equipped with a magnet ejection cylinder (223), and a magnet loading channel (224) is provided above the magnet ejection cylinder (223).

6. The high-efficiency seat belt top block magnet mounting mechanism according to claim 1, characterized in that, The detection mechanism (300) includes a connecting block (302) and a connecting rod (303), on which an IV4 detection camera (301) is fixedly mounted.

7. The high-efficiency seat belt top block magnet mounting mechanism according to claim 1, characterized in that, The four-station rotary turntable assembly (400) includes a turntable (401), on which a rotary servo motor (403) is fixedly mounted. A top tooling block (402) is mounted on the output end of the rotary servo motor (403). A support rod (405) is mounted below the turntable (401), and a photoelectric detection camera (404) is mounted on the support rod (405).

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