A small bearing seal ring mounting device

Abstract

The application relates to the technical field of bearing assembly equipment, and discloses a small bearing sealing ring mounting equipment which comprises a base assembly, a positioning assembly, an expanding assembly, a driving piece and a pushing assembly. The positioning assembly is arranged on the bottom base and used for fixing the bearing; the expanding assembly comprises a stepped column and a cone, the elastic expanding claw arranged around is driven to expand the sealing ring through axial movement of the cone; the driving piece controls the movement of the stepped column and the cone; and the pushing assembly pushes the expanded sealing ring to the bearing to complete assembly. The equipment realizes accurate centering of the bearing through the stepped positioning sleeve, realizes automatic expansion and pressing of the sealing ring under the coordination of a control system through the collaborative action of the multiple driving pieces, has the advantages of high positioning precision, high assembly efficiency, simple operation, avoidance of deformation and damage of the sealing ring and the like, and is suitable for automatic mounting of the sealing ring of a small precision bearing.

Description

Technical Field

[0001] This application relates to the field of bearing assembly equipment technology, specifically a small bearing seal installation device. Background Technology

[0002] Bearings, as key fundamental components in mechanical equipment, directly affect the reliability and precision of the entire machine's operation through their performance and lifespan. Sealing rings are an important part of bearings, used to prevent lubricant leakage and the ingress of external contaminants. This sealing effect is particularly crucial for the performance of small, precision bearings. Currently, the application of small bearings is becoming increasingly widespread in the automotive, home appliance, and precision instrument industries, placing higher demands on the assembly quality and efficiency of their sealing rings.

[0003] In existing technologies, the installation of small bearing seals largely relies on manual operation or semi-automated equipment. Manual installation is not only inefficient and labor-intensive, but also prone to deformation or improper installation of the seals due to improper operation, affecting the sealing effect or even damaging the bearing. Although some existing installation equipment has achieved a certain degree of mechanization, it still suffers from problems such as low positioning accuracy and inaccurate alignment, which can easily cause the seals to be misaligned or unevenly pressed in. Utility Model Content

[0004] This application provides a small bearing seal ring installation device with a high degree of automation, precise positioning, and simple operation, which effectively improves assembly efficiency and quality and can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this application provides the following technical solution: a small bearing seal ring installation device, comprising:

[0006] The base assembly includes a fixed bottom base and a top base.

[0007] A positioning component, located on the bottom base, is used to fix the bearing.

[0008] The expansion assembly includes a stepped column disposed above the positioning assembly and a cone slidably disposed within the stepped column, wherein the lower part of the stepped column is provided with a plurality of elastic expansion claws arranged around the cone.

[0009] The driving component includes a first driving component and a third driving component disposed on the top base. The first driving component is connected to the cone and is used to push it to move axially to expand the elastic expansion claw. The third driving component is connected to the stepped column and is used to push it to move as a whole.

[0010] A pusher assembly, located on the bottom base, is used to push the sealing ring toward the bearing.

[0011] Preferably, the pushing assembly includes a second driving member and a pushing member disposed at its end, the second driving member being fixed to the bottom base.

[0012] Preferably, the positioning component includes a fourth driving member and a sleeve driven therefrom, wherein the sleeve is provided with a stepped positioning sleeve.

[0013] Preferably, the stepped positioning sleeve has a stepped inner hole structure, which is used to cooperate with the stepped column and the bearing respectively.

[0014] Preferably, the pushing component is an electromagnet.

[0015] Preferably, it also includes a horizontally positioned fifth drive component, the end of which is provided with a push plate for unloading the bearing seal ring after installation.

[0016] Preferably, the driving component is one of a pneumatic telescopic rod, a hydraulic cylinder, or an electric push rod.

[0017] Preferably, the elastic expansion claw consists of multiple arc-shaped elastic sheets arranged around the lower end of the stepped column.

[0018] Preferably, a guide structure is provided between the top base and the bottom base to ensure the movement accuracy of the stepped column and the cone.

[0019] Preferably, it also includes a control system for coordinating the sequence and stroke of the various driving components.

[0020] Compared with the prior art, the beneficial effects of this application are:

[0021] 1. This application uses a positioning component and its internal stepped positioning sleeve to precisely fix and center the bearing, ensuring the stability of the sealing ring mounting base and effectively avoiding misalignment during installation.

[0022] 2. The cone in the expansion assembly moves axially under the push of the first drive component, evenly expanding the elastic expansion claws arranged around it, so that the sealing ring can expand smoothly and without deformation, preparing for the subsequent pressing operation.

[0023] 3. Driven by the second drive component, the push assembly smoothly pushes the sealing ring to the designated position of the bearing. The entire action is coordinated by the control system to complete the sequential completion of each drive component, realizing automated and efficient assembly. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this application;

[0025] Figure 2 This is a schematic diagram of the pusher assembly.

[0026] Figure 3This is a structural diagram of the positioning component;

[0027] Figure 4 This is a schematic diagram of the expansion component.

[0028] In the figure: 1 top base, 2 first driving component, 3 cone, 4 connecting plate, 5 bottom base, 6 jacking assembly, 61 jacking component, 62 second driving component, 7 bearing, 8 positioning assembly, 81 fourth driving component, 82 sleeve, 83 stepped positioning sleeve, 9 stepped column, 10 third driving component, 11 elastic expansion claw, 12 fifth driving component. Detailed Implementation

[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0030] In the description of this application, when a feature is referred to as "setting", "fixing", or "connecting" to another feature, it can be set, fixed, or connected to the other feature directly, or it can be set, fixed, or connected to the other feature indirectly.

[0031] Please see Figure 1-4 This application provides the following technical solution: a small bearing seal ring installation device, comprising:

[0032] The base assembly includes a fixedly mounted bottom base 5 and a top base 1.

[0033] Specifically, the base assembly adopts a layered design, which is structurally stable and facilitates the arrangement and coordination of various functional components, thereby improving the overall rigidity and stability of the equipment. During installation, the bottom base 5 is fixed to the workbench, and the top base 1 is connected to the bottom base through columns or frames to form a stable installation space.

[0034] Positioning component 8 is provided on the bottom base 5 and is used to fix bearing 7.

[0035] Specifically, the positioning component 8 enables rapid and precise positioning of the bearing, preventing it from shifting during installation and ensuring the alignment of the sealing ring assembly.

[0036] The expansion assembly includes a stepped column 9 disposed above the positioning assembly 8 and a cone 3 slidably disposed within the stepped column 9. The lower part of the stepped column 9 is provided with a plurality of elastic expansion claws 11 arranged around the cone 3.

[0037] Specifically, the axial movement of the cone 3 evenly expands the elastic expansion claw 11, thereby smoothly opening the sealing ring and preventing its deformation or damage.

[0038] The driving component includes a first driving component 2 and a third driving component 10 disposed on the top base 1. The first driving component 2 is connected to the cone 3 and is used to push it to move axially to expand the elastic expansion claw 11. The telescopic end of the third driving component 10 is connected to the outer side of the stepped column 9 through a connecting plate 4.

[0039] Specifically, the dual-drive design enables step-by-step control with an adjustable sequence of actions to accommodate the installation requirements of sealing rings of different specifications. The third drive component 10 pushes the stepped column 9 down to press it above the sealing ring, while the first drive component 2 then pushes the cone 3 down to complete the expansion.

[0040] The push assembly 6 is located on the bottom base 5 and is used to push the sealing ring toward the bearing 7.

[0041] Specifically, the push assembly and the expansion assembly work together to achieve an integrated operation of expanding and pressing the sealing ring, improving assembly efficiency. After the elastic expansion claw 11 opens the sealing ring, the push assembly 6 pushes the sealing ring upward until it is pressed into the sealing groove of the bearing 7.

[0042] Furthermore, the pushing assembly 6 includes a second driving member 62 and a pushing member 61 disposed at its end, wherein the second driving member 62 is fixed to the bottom base 5.

[0043] Specifically, the modular design facilitates maintenance and replacement, and the pusher 61 can be adapted to different types of sealing rings.

[0044] Furthermore, the positioning component 8 includes a fourth driving member 81 and a sleeve 82 driven therefrom, wherein a stepped positioning sleeve 83 is provided inside the sleeve 82.

[0045] Furthermore, the stepped positioning sleeve 83 has a stepped inner hole structure, which is used to cooperate with the stepped column 9 and the bearing 7 respectively.

[0046] Specifically, the stepped positioning sleeve 83 is a three-level serial inner sleeve. The three-level serial inner sleeve structure achieves precise centering and layered limiting, avoiding skewing during installation.

[0047] Furthermore, the pushing component 61 is an electromagnet.

[0048] Specifically, during the unloading process, the electromagnet attracts and fixes the bearing 7 after installation, so that the positioning component 8 can be quickly moved away.

[0049] Furthermore, it also includes a horizontally positioned fifth drive component 12, with a push plate at its end for unloading the bearing 7 after the seal ring is installed.

[0050] Specifically, automated unloading reduces manual intervention and improves the continuous operation capability of the production line. After installation, the fifth drive component 12 pushes the push plate to send the bearing 7 into the collection tank.

[0051] Furthermore, the driving component is one of a pneumatic telescopic rod, a hydraulic cylinder, or an electric push rod.

[0052] Specifically, the driving components include a first driving component 2, a second driving component 62, a fourth driving component 81, a third driving component 10, and a fifth driving component 12.

[0053] Furthermore, the elastic expansion claw 11 consists of multiple arc-shaped elastic sheets, which are arranged around the lower end of the stepped column 9.

[0054] Specifically, the arc design ensures uniform distribution of expansion force, and the elastic material has good resilience, extending its service life. When the cone 3 is pressed down, the elastic sheet bends and expands outward; when it retracts, it automatically returns to its original shape, facilitating the next operation.

[0055] Specifically, the guide structure ensures the straightness of axial movement and repeatability of positioning, avoiding swaying.

[0056] Furthermore, a guide structure is provided between the top base 1 and the bottom base 5 to ensure the movement accuracy of the stepped column 9 and the cone 3.

[0057] Furthermore, it also includes a control system, which coordinates the sequence and stroke of the various driving components.

[0058] Specifically, by programming with a PLC or microcontroller, the timing, stroke, and speed of each driving component can be set to achieve one-button operation.

[0059] When using the equipment: Secure it to the workbench and connect the air and power sources. Check that all drive components are properly connected and that the control system is ready.

[0060] Place the small bearing 7, to be fitted with the sealing ring, into the stepped positioning sleeve 83 of the positioning assembly 8.

[0061] Place the sealing ring in the installation position above the bearing 7, start the third drive component 10, push the stepped column 9 down as a whole, so that the elastic expansion claw 11 enters the inner hole of the sealing ring.

[0062] The first driving component 2 is activated, which pushes the cone 3 to move axially downward, opening the elastic expansion claw 11 and causing the sealing ring to expand evenly.

[0063] The third drive component 10 continues to extend, smoothly pushing the expanded sealing ring into the sealing groove of the bearing 7.

[0064] After the sealing ring is installed, the electromagnet is activated, attracting the bearing. Under the action of the driving component, the cone 3 and the elastic expansion claw 11 move away in sequence. Then, the fourth driving component 81 extends to move the sleeve 82 away.

[0065] When the electromagnet is de-energized, the fifth drive component 12 is activated, pushing the push plate to push the installed bearing into the collection tank, thus completing the automated unloading.

[0066] Each drive component returns to its initial position in the preset sequence of the control system, ready for the next installation.

[0067] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A small bearing seal installation device, characterized in that: include: The base assembly includes a fixedly mounted bottom base (5) and a top base (1); A positioning component (8) is provided on the bottom base (5) for fixing the bearing (7); The expansion assembly includes a stepped column (9) disposed above the positioning assembly (8) and a cone (3) slidably disposed within the stepped column (9). The lower part of the stepped column (9) is provided with a plurality of elastic expansion claws (11) arranged around the cone (3). The driving component includes a first driving component (2) and a third driving component (10) disposed on the top base (1). The first driving component (2) is connected to the cone (3) and is used to push it to move axially to expand the elastic expansion claw (11). The third driving component (10) is connected to the stepped column (9) and is used to push it to move as a whole. The push assembly (6) is located on the bottom base (5) and is used to push the sealing ring toward the bearing (7).

2. The miniature bearing seal ring installation device according to claim 1, characterized in that, The push assembly (6) includes a second drive member (62) and a push member (61) located at its end, the second drive member (62) being fixed to the bottom base (5).

3. The miniature bearing seal ring installation device according to claim 1 or 2, characterized in that, The positioning component (8) includes a fourth drive member (81) and a sleeve (82) driven therefrom, wherein a stepped positioning sleeve (83) is provided inside the sleeve (82).

4. The miniature bearing seal ring installation device according to claim 3, characterized in that, The stepped positioning sleeve (83) has a stepped inner hole structure and is used to cooperate with the stepped column (9) and the bearing (7).

5. The small bearing seal ring installation device according to claim 2, characterized in that, The pusher (61) is an electromagnet.

6. The miniature bearing seal installation device according to claim 1, characterized in that, It also includes a horizontally positioned fifth drive unit (12), with a push plate at its end for unloading the bearing (7) seal ring after installation.

7. The miniature bearing seal ring installation device according to claim 1, characterized in that, The driving component is one of a pneumatic telescopic rod, a hydraulic cylinder, or an electric push rod.

8. The miniature bearing seal installation device according to claim 1, characterized in that, The elastic expansion claw (11) consists of multiple arc-shaped elastic plates, which are arranged around the lower end of the stepped column (9).

9. The miniature bearing seal ring installation device according to claim 1, characterized in that, A guide structure is provided between the top base (1) and the bottom base (5) to ensure the movement accuracy of the stepped column (9) and the cone (3).

10. The miniature bearing seal ring installation device according to claim 1, characterized in that, It also includes a control system, which coordinates the sequence and stroke of the various driving components.

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