A device for automatic threading of a housing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 天永锂电自动化设备(太仓)有限公司
- Filing Date
- 2025-07-31
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]然而,人工上料需要工人进行搬运和操作,这对于工人来说是一项体力劳动,尤其是在需要频繁搬运重物或重复性动作的情况下,劳动强度较大,且存在效率低下、质量难以把控的问题
[0022]1.壳体放置在桁架上后,上料夹爪抓取壳体并提升壳体,第一驱动机构驱动安装座滑移至上料台的上方后,上料夹爪下方壳体后复位;随后,第二驱动机构驱动上料台移动至拧紧机构处,拧紧机构处的拧紧轴可对壳体进行拧紧装配,可实现对壳体的自动上料、自动拧紧装配的技术效果,免于人工搬运壳体,降低工人的劳动强度,且具有较高的效率与精度,可为装配质量提供有效的保障;
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Figure CN224600970U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of new energy equipment assembly technology, and in particular to a device for automatic casing loading. Background Technology
[0002] In the assembly process of new energy equipment, due to the complexity of the shell workpiece, the shell is usually transferred to the production line by manual loading in order to facilitate flexible judgment.
[0003] However, manual loading requires workers to carry and operate the materials, which is a physically demanding task, especially when it involves frequently moving heavy objects or performing repetitive actions. This results in high labor intensity, low efficiency, and difficulty in controlling quality. Utility Model Content
[0004] In order to reduce the labor intensity of workers and improve the efficiency and accuracy of shell loading, this application provides a device for automatic shell loading.
[0005] The device for automatic shell loading provided in this application adopts the following technical solution:
[0006] A device for automatic shell loading includes a frame, on which a truss for placing shells is fixedly mounted, a mounting base is slidably mounted on the top of the frame, a feeding gripper is fixedly mounted on the mounting base, a feeding platform is slidably mounted on the frame, the feeding platform is located beside the truss, the feeding gripper is positioned above the truss and the feeding platform, and a first drive mechanism is mounted on the frame for driving the mounting base to reciprocate between the truss and the feeding platform;
[0007] A tightening mechanism is fixedly installed on the frame, and a second driving mechanism is installed on the frame to drive the loading platform to slide toward or away from the tightening mechanism.
[0008] By adopting the above technical solution, after the housing is placed on the truss, the loading gripper grabs the housing and lifts it. After the first drive mechanism drives the mounting seat to slide above the loading platform, the housing below the loading gripper is reset. Subsequently, the second drive mechanism drives the loading platform to the tightening mechanism. The tightening shaft at the tightening mechanism can tighten and assemble the housing, which can achieve the technical effect of automatic loading and automatic tightening assembly of the housing, eliminating the need for manual handling of the housing, reducing the labor intensity of workers, and having high efficiency and precision, which can provide effective assurance for assembly quality.
[0009] Preferably, a first fixing plate and a second fixing plate are bolted to the top of the frame, the first drive mechanism includes a servo motor and a lead screw, a first fixing seat is bolted to the first fixing plate, a second fixing seat is bolted to the second fixing plate, the two ends of the lead screw are rotatably connected to the first fixing seat and the second fixing seat respectively, the cylinder of the servo motor is fixedly mounted on the first fixing seat, and the drive shaft end of the servo motor is connected to the lead screw through a coupling;
[0010] The lead screw is coaxially threaded to a first sliding seat, and the mounting seat is fixedly connected to the first sliding seat.
[0011] Two sets of first sliders are fixedly installed on the mounting base, and two first slide rails are fixedly connected to the top of the frame. The two sets of first sliders are slidably connected to the two first slide rails respectively.
[0012] By adopting the above technical solution, the sliding connection between the mounting base and the frame can be achieved through the combination and use of the first slider and the first slide rail; by driving the lead screw to rotate in different directions by the servo motor, the first sliding seat and the mounting base can be driven to move back and forth between the truss and the loading platform, thereby achieving the technical effect of automatically transferring the position of the loading gripper.
[0013] Preferably, the mounting base includes a vertical plate, the feeding gripper includes a connecting base and a telescopic cylinder, two sets of second sliders are fixedly mounted on the connecting base, two second slide rails arranged vertically are fixedly mounted on the vertical plate, the two sets of second sliders are slidably connected to the two second slide rails respectively, the cylinder body of the telescopic cylinder is fixedly connected to the mounting base, and the cylinder shaft of the telescopic cylinder is fixedly connected to the connecting base.
[0014] By adopting the above technical solution, the connecting seat of the loading gripper can be driven to move up and down by extending or retracting the cylinder shaft of the telescopic cylinder, thereby driving the housing gripped by the loading gripper to move up and down; the second slider and the second slide rail cooperate with each other to make the connecting seat move up and down vertically along a straight line, improving the stability of the loading gripper's movement of transporting and transferring the housing.
[0015] Preferably, a support is fixedly installed on the frame, two sets of third sliders are fixedly installed on the support, and two third slide rails are fixedly installed at the bottom of the loading platform. The two sets of third sliders are slidably connected to the two third slide rails respectively.
[0016] By adopting the above technical solution, the third slider on the fabricated part cooperates with the third slide rail at the bottom of the loading platform to achieve the technical effect of sliding connection between the loading platform and the frame. Furthermore, the sliding trajectory of the loading platform can be restricted by the third slide rail, so that the loading platform is driven by the second drive mechanism to slide in a straight line.
[0017] Preferably, the second drive mechanism includes a servo slide, the servo slide includes a second sliding seat, and the second sliding seat is bolted and fixed to the loading table.
[0018] By adopting the above technical solution, the motor of the servo slide can drive the second sliding seat to slide, thereby driving the loading table connected to the second sliding seat to slide towards or away from the tightening mechanism.
[0019] Preferably, a plurality of clamping cylinders are fixedly installed on the loading platform, the plurality of clamping cylinders are arranged along the structure of the housing, and each of the cylinder shaft ends of the plurality of clamping cylinders is equipped with a pressure block.
[0020] By adopting the above technical solution, the clamping cylinder can position the housing, preventing the housing from shaking or shifting during the sliding process of the loading platform and the tightening process of the tightening mechanism. This ensures the accuracy of the housing tightening assembly and provides effective assurance for product quality control.
[0021] In summary, the device for automatic housing loading of this application has at least the following beneficial technical effects:
[0022] 1. After the housing is placed on the truss, the loading gripper grabs the housing and lifts it. The first drive mechanism drives the mounting base to slide above the loading platform, and then the housing below the loading gripper returns to its original position. Subsequently, the second drive mechanism drives the loading platform to the tightening mechanism. The tightening shaft at the tightening mechanism can tighten and assemble the housing, which can realize the technical effect of automatic loading and automatic tightening assembly of the housing, eliminating the need for manual handling of the housing, reducing the labor intensity of workers, and providing high efficiency and precision, which can effectively guarantee the assembly quality.
[0023] 2. The clamping cylinder can position the housing, preventing it from shaking or shifting during the sliding process on the loading platform and during the tightening process of the tightening mechanism. This ensures the accuracy of the housing tightening assembly and provides effective assurance for product quality control. Attached Figure Description
[0024] Figure 1 This is a schematic diagram illustrating the overall structure of the device in an embodiment of this application.
[0025] Figure 2 This is a schematic diagram illustrating the connection structure between the third slider and the third slide rail in an embodiment of this application.
[0026] Explanation of reference numerals in the attached drawings: 1. Frame; 11. First fixed plate; 12. Second fixed plate; 13. First fixed seat; 14. Second fixed seat; 15. First slide rail; 16. Support; 17. Third slider; 2. Truss; 3. Mounting seat; 31. First slider; 32. Vertical plate; 33. Second slide rail; 4. Feeding gripper; 41. Connecting seat; 42. Telescopic cylinder; 43. Second slider; 5. Feeding platform; 51. Third slide rail; 6. First drive mechanism; 61. Lead screw; 62. Servo motor; 63. First sliding seat; 7. Tightening mechanism; 8. Second drive mechanism; 81. Servo slide; 82. Second sliding seat; 9. Clamping cylinder; 91. Pressure block. Detailed Implementation
[0027] The following combination Figures 1-2 This application will be described in further detail.
[0028] Example
[0029] This application discloses a device for automatic housing loading. (Refer to...) Figure 1 It mainly includes a frame 1, a truss 2 for placing the housing is fixedly installed on the frame 1, a mounting base 3 is slidably installed on the top of the frame 1, a feeding gripper 4 is fixedly installed on the mounting base 3, a feeding platform 5 is slidably installed on the frame 1, the feeding platform 5 is located beside the truss 2, the feeding gripper 4 is mounted above the truss 2 and the feeding platform 5, a first drive mechanism 6 is installed on the frame 1 for driving the mounting base 3 to reciprocate between the truss 2 and the feeding platform 5; a tightening mechanism 7 is fixedly installed on the frame 1, and a second drive mechanism 8 is installed on the frame 1 for driving the feeding platform 5 to slide toward or away from the tightening mechanism 7.
[0030] The tightening mechanism 7 is equipped with multiple tightening shafts. The position of the tightening shafts is based on the position of the screw holes on the housing. In some other embodiments, the position and number of tightening shafts can be adjusted according to the actual needs of use, which will not be limited or described in detail here.
[0031] After the housing is placed on the truss 2, the loading gripper 4 grabs the housing and lifts it. The first drive mechanism 6 drives the mounting base 3 to slide above the loading platform 5, and then the housing is reset below the loading gripper 4. Subsequently, the second drive mechanism 8 drives the loading platform 5 to move to the tightening mechanism 7. The tightening shaft at the tightening mechanism 7 can tighten and assemble the housing, which can realize the technical effect of automatic loading and automatic tightening assembly of the housing, eliminating the need for manual handling of the housing, reducing the labor intensity of workers, and having high efficiency and precision, which can provide effective guarantee for assembly quality.
[0032] Reference Figure 1The top of the frame 1 is bolted with a first fixing plate 11 and a second fixing plate 12. The first drive mechanism 6 includes a servo motor 62 and a lead screw 61. A first fixing seat 13 is bolted to the first fixing plate 11 and a second fixing seat 14 is bolted to the second fixing plate 12. The two ends of the lead screw 61 are rotatably connected to the first fixing seat 13 and the second fixing seat 14, respectively. The cylinder of the servo motor 62 is fixedly mounted on the first fixing seat 13. The drive shaft end of the servo motor 62 is connected to the lead screw 61 through a coupling.
[0033] The lead screw 61 is coaxially threaded with a first sliding seat 63, and the mounting seat 3 is fixedly connected to the first sliding seat 63 by bolts; two sets of first sliders 31 are fixedly installed on the mounting seat 3, and two first slide rails 15 are fixedly connected to the top of the frame 1, and the two sets of first sliders 31 are slidably connected to the two first slide rails 15 respectively.
[0034] By using the first slider 31 and the first slide rail 15 together, the technical effect of sliding connection between the mounting base 3 and the frame 1 can be achieved; by driving the lead screw 61 to rotate in different directions by the servo motor 62, the first sliding seat 63 and the mounting base 3 can be driven to move back and forth between the truss 2 and the loading platform 5, thereby achieving the technical effect of automatically transferring the position of the loading gripper 4.
[0035] Referring to the figure, the mounting base 3 includes a vertical plate 32, and the feeding gripper 4 includes a connecting base 41 and a telescopic cylinder 42. Two sets of second sliders 43 are fixedly installed on the connecting base 41, and two second slide rails 33 arranged vertically are fixedly installed on the vertical plate 32. The two sets of second sliders 43 are slidably connected to the two second slide rails 33 respectively. The cylinder body of the telescopic cylinder 42 is fixedly connected to the mounting base 3, and the cylinder shaft of the telescopic cylinder 42 is fixedly connected to the connecting base 41.
[0036] By extending or retracting the cylinder shaft through the telescopic cylinder 42, the connecting seat 41 of the loading gripper 4 can be driven to move up and down, thereby driving the housing gripped on the loading gripper 4 to move up and down; the second slider 43 and the second slide rail 33 cooperate with each other, so that the connecting seat 41 can move up and down vertically along a straight line, improving the stability of the loading gripper 4 in transporting and transferring the housing.
[0037] Reference Figure 2 A support 16 is fixedly installed on the frame 1, and two sets of third sliders 17 are fixedly installed on the support 16. Two third slide rails 51 are fixedly installed at the bottom of the loading platform 5, and the two sets of third sliders 17 are slidably connected to the two third slide rails 51 respectively.
[0038] The third slider 17 in the manufacturing process cooperates with the third slide rail 51 at the bottom of the loading platform 5 to achieve the technical effect of sliding connection between the loading platform 5 and the frame 1. The sliding trajectory of the loading platform 5 can be restricted by the third slide rail 51, so that the loading platform 5 is driven by the second drive mechanism 8 to slide in a straight line.
[0039] Reference Figure 1 The second drive mechanism 8 includes a servo slide 81, which includes a second sliding seat 82, and the second sliding seat 82 is bolted and fixed to the loading table 5.
[0040] The motor of the servo slide 81 can drive the second sliding seat 82 to slide, which in turn can drive the loading table 5 connected to the second sliding seat 82 to slide towards or away from the tightening mechanism 7.
[0041] Reference Figure 1 Several clamping cylinders 9 are fixedly installed on the loading platform 5. The clamping cylinders 9 are arranged along the structure of the shell, and each of the cylinder shaft ends of the clamping cylinders 9 is equipped with a pressure block 91.
[0042] The clamping cylinder 9 can position the housing, preventing it from shaking or shifting during the sliding of the loading table 5 and the tightening process of the tightening mechanism 7. This ensures the accuracy of the housing tightening assembly and provides effective assurance for product quality control.
[0043] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A device for automatic casing loading, characterized in that, The device includes a frame (1), on which a truss (2) for placing the housing is fixedly installed. A mounting seat (3) is slidably installed on the top of the frame (1). A feeding gripper (4) is fixedly installed on the mounting seat (3). A feeding platform (5) is slidably installed on the frame (1). The feeding platform (5) is located beside the truss (2). The feeding gripper (4) is mounted above the truss (2) and the feeding platform (5). A first drive mechanism (6) is installed on the frame (1) for driving the mounting seat (3) to reciprocate between the truss (2) and the feeding platform (5). A tightening mechanism (7) is fixedly installed on the frame (1), and a second driving mechanism (8) is installed on the frame (1) for driving the loading platform (5) to slide toward or away from the tightening mechanism (7).
2. The device for automatic shell loading according to claim 1, characterized in that, The top of the frame (1) is bolted with a first fixing plate (11) and a second fixing plate (12). The first drive mechanism (6) includes a servo motor (62) and a lead screw (61). A first fixing seat (13) is bolted on the first fixing plate (11), and a second fixing seat (14) is bolted on the second fixing plate (12). The two ends of the lead screw (61) are rotatably connected to the first fixing seat (13) and the second fixing seat (14) respectively. The cylinder of the servo motor (62) is fixedly installed on the first fixing seat (13). The drive shaft end of the servo motor (62) is connected to the lead screw (61) through a coupling. The lead screw (61) is coaxially threaded with a first sliding seat (63), and the mounting seat (3) is fixedly connected to the first sliding seat (63); Two sets of first sliders (31) are fixedly installed on the mounting base (3), and two first slide rails (15) are fixedly connected to the top of the frame (1). The two sets of first sliders (31) are slidably connected to the two first slide rails (15) respectively.
3. The device for automatic shell loading according to claim 2, characterized in that, The mounting base (3) includes a vertical plate (32), and the feeding gripper (4) includes a connecting base (41) and a telescopic cylinder (42). Two sets of second sliders (43) are fixedly installed on the connecting base (41), and two second slide rails (33) arranged vertically are fixedly installed on the vertical plate (32). The two sets of second sliders (43) are slidably connected to the two second slide rails (33) respectively. The cylinder body of the telescopic cylinder (42) is fixedly connected to the mounting base (3), and the cylinder shaft of the telescopic cylinder (42) is fixedly connected to the connecting base (41).
4. The device for automatic shell loading according to claim 3, characterized in that, A support (16) is fixedly installed on the frame (1), and two sets of third sliders (17) are fixedly installed on the support (16). Two third slide rails (51) are fixedly installed at the bottom of the loading platform (5). The two sets of third sliders (17) are slidably connected to the two third slide rails (51) respectively.
5. The device for automatic shell loading according to claim 4, characterized in that, The second drive mechanism (8) includes a servo slide (81), the servo slide (81) includes a second sliding seat (82), and the second sliding seat (82) is bolted to the loading table (5).
6. The device for automatic shell loading according to claim 5, characterized in that, A number of clamping cylinders (9) are fixedly installed on the loading platform (5). The clamping cylinders (9) are arranged along the structure of the shell, and each of the cylinder shaft ends of the clamping cylinders (9) is equipped with a pressure block (91).