An ammeter screw hole visual positioning intelligent dismounting device

Abstract

The utility model discloses a kind of electric meter screw hole visual positioning intelligent dismounting devices, belong to electric meter dismounting auxiliary device field, a kind of electric meter screw hole visual positioning intelligent dismounting device, including base, the upper surface of the base four corners is fixedly connected with vertical rod, the top of four vertical rods is fixedly connected with top plate, the upper surface of the top plate is equipped with adjusting groove, visual positioning mechanism is provided on the vertical rod, adjusting mechanism is provided on the top plate, it can utilize high-definition camera, can the picture of electric meter position is collected, then image is handled to image processor, again through control panel, the image information collected can be quickly and accurately analyzed and identified, when screw disassembly in the prior art, screw hole position is susceptible to environmental factors and meter model appearance influence, lead to the problem of low position accuracy and low efficiency when screw disassembly.

Description

Technical Field

[0001] This utility model relates to the field of auxiliary devices for disassembling electricity meters, and more specifically, to an intelligent disassembly device for visual positioning of electricity meter screw holes. Background Technology

[0002] An electricity meter is an instrument used to measure electrical energy. It is also called an electricity meter, watt-hour meter, or kilowatt-hour meter. It refers to an instrument that measures various electrical quantities. In the power system, the installation and maintenance of electricity meters are frequent and important.

[0003] In existing technologies, the traditional method of disassembling electricity meter screws mainly relies on manual operation. This method has many drawbacks. First, the manual identification of screw hole positions is easily affected by environmental factors and personal experience, resulting in low accuracy and efficiency. Second, manual screw disassembly is labor-intensive, and long-term work can easily lead to worker fatigue, thereby affecting work quality and efficiency. It may also damage the electricity meter due to improper operation. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide an intelligent disassembly device for visual positioning of electric meter screw holes, which can realize the positioning of screw holes and the disassembly of screws.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A visual positioning intelligent disassembly device for electric meter screw holes includes a base. Uprights are fixedly connected to the four corners of the upper surface of the base. A top plate is fixedly connected to the top of each of the four uprights. An adjustment groove is formed on the upper surface of the top plate. A visual positioning mechanism is provided on each upright. An adjustment mechanism is provided on the top plate. The adjustment mechanism includes an X-axis adjustment component, a Y-axis adjustment component, and a Z-axis adjustment component disposed on the top of the top plate. The Z-axis adjustment component is located inside the adjustment groove. The X-axis adjustment component, the Y-axis adjustment component, and the Z-axis adjustment component cooperate with each other. A disassembly mechanism is provided on the Z-axis adjustment component.

[0009] Furthermore, the visual positioning mechanism includes a mounting plate connected to the inner sides of two adjacent uprights, with a high-definition camera and an image processor mounted on the inclined surface of the mounting plate, and a control panel mounted on one side of the upright.

[0010] Furthermore, the X-axis adjustment assembly includes a first fixed plate disposed on the top plate, a first lead screw rotatably connected to the first fixed plate, a first motor fixedly connected to the first lead screw, and a first connecting block threadedly connected to the first lead screw. The first motor is fixedly mounted on the first fixed plate. The Y-axis adjustment assembly includes a second fixed plate fixedly connected to the top of the top plate, a second lead screw rotatably connected to the second fixed plate, a second motor fixedly connected to one end of the second lead screw, the second motor fixedly mounted on the second fixed plate, and a second connecting block threadedly connected to the surface of the second lead screw. The first fixed plate and the second connecting block are fixedly connected. The Z-axis adjustment assembly includes a third fixed plate fixedly connected to the first connecting block, a third lead screw rotatably connected to the third fixed plate, a third motor fixedly connected to one end of the third lead screw, the third motor fixedly connected to the top of the third fixed plate, and a third connecting block threadedly connected to the surface of the third lead screw.

[0011] Furthermore, the first connecting block is slidably connected to the first fixing plate, the second connecting block is slidably connected to the second fixing plate, and the third connecting block is rotatably connected to the third fixing plate. Anti-rotation grooves are provided on the surfaces of the first fixing plate, the second fixing plate, and the third fixing plate. Anti-rotation blocks are slidably connected to the inner walls of the anti-rotation grooves. The three anti-rotation blocks are respectively fixedly connected to the first connecting block, the second connecting block, and the third connecting block.

[0012] Furthermore, a support plate is fixedly connected to the top of the top plate, and the first fixed plate and the support plate are slidably connected. The upper surface of the support plate is flush with the bottom of the inner cavity of the second fixed plate.

[0013] Furthermore, the disassembly mechanism includes an electric screwdriver mounted on the third connecting block. A mounting base is fixedly connected to one side of the third connecting block, and a mounting groove is formed on the upper surface of the mounting base. The electric screwdriver is installed inside the mounting groove.

[0014] Furthermore, the mounting base is threaded with a bolt, the bottom of which penetrates the interior of the electric screwdriver.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] (1) This solution uses a high-definition camera to capture images of the location of the meter. The images are then processed by an image processor. The captured image information can be quickly and accurately analyzed and identified through the control panel. This solves the problem in the prior art where the position of the screw hole is easily affected by environmental factors and the appearance of the meter model when disassembling the screw, resulting in low position accuracy and low efficiency when disassembling the screw.

[0018] (2) This solution uses an electric screwdriver to disassemble screws. By setting up an X-axis adjustment component, a Y-axis adjustment component and a Z-axis adjustment component, the X-axis, Y-axis and Z-axis positions of the electric screwdriver can be adjusted. In this way, the position of the electric screwdriver can be quickly and accurately adjusted according to the image recognized and analyzed by the control panel, thereby disassembling the screws and solving the problem of low efficiency of manual disassembly in the prior art. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the perspective positioning mechanism in this utility model;

[0021] Figure 3 This is a schematic diagram of the adjustment mechanism and disassembly mechanism in this utility model.

[0022] Explanation of the labels in the diagram:

[0023] 1. Base; 2. Upright pole; 3. Top plate; 4. Adjustment groove; 5. Vision positioning mechanism; 6. Adjustment mechanism; 7. Anti-rotation groove; 8. Anti-rotation block; 9. Disassembly mechanism;

[0024] 51. Mounting plate; 52. High-definition camera; 53. Image processor; 54. Control panel;

[0025] 61. X-axis adjustment assembly; 62. Y-axis adjustment assembly; 63. Z-axis adjustment assembly;

[0026] 611. First fixing plate; 612. First lead screw; 613. First motor; 614. First connecting block; 615. Receiving plate; 621. Second fixing plate; 622. Second lead screw; 623. Second motor; 624. Second connecting block; 631. Third fixing plate; 632. Third lead screw; 633. Third motor; 634. Third connecting block;

[0027] 91. Electric screwdriver; 92. Mounting base; 93. Mounting slot; 94. Bolt. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0029] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] Example 1:

[0032] Please see Figure 1-3 A visual positioning intelligent disassembly device for electric meter screw holes includes a base 1. Uprights 2 are fixedly connected to the four corners of the upper surface of the base 1. A top plate 3 is fixedly connected to the top of each of the four uprights 2. An adjustment groove 4 is formed on the upper surface of the top plate 3. A visual positioning mechanism 5 is installed on the uprights 2, and an adjustment mechanism 6 is installed on the top plate 3. The adjustment mechanism 6 includes an X-axis adjustment component 61, a Y-axis adjustment component 62, and a Z-axis adjustment component 63 located on the top of the top plate 3. The Z-axis adjustment component 63 is located inside the adjustment groove 4. The X-axis adjustment component 61, Y-axis adjustment component 62, and Z-axis adjustment component 63 work together. A disassembly mechanism 9 is installed on the Z-axis adjustment component 63. By setting the visual positioning mechanism 5, the screw holes on the electric meter can be positioned. After positioning, the adjustment mechanism 6 can be operated, thereby adjusting the disassembly mechanism 9 in the X, Y, and Z axes. The disassembly mechanism 9 can then be used to disassemble the screws on the electric meter.

[0033] The visual positioning mechanism 5 includes a mounting plate 51 connected to the inner sides of two adjacent uprights 2. A high-definition camera 52 and an image processor 53 are mounted on the inclined surface of the mounting plate 51. A control panel 54 is mounted on one side of the upright 2. The high-definition camera 52 is an industrial-grade high-definition camera with a resolution of 1280×1024, which can clearly capture detailed information on the surface of the electricity meter. The image processor 53 is a high-performance digital signal processor (DSP) with powerful image data processing capabilities, which can quickly and accurately process and analyze the images captured by the high-definition camera 52. By setting up the high-definition camera 52, the image at the location of the electricity meter can be captured. Then, the image is processed by the image processor 53, and the captured image information can be quickly and accurately analyzed and identified by the control panel 54.

[0034] Preferably, the X-axis adjustment assembly 61 includes a first fixed plate 611 disposed on the top plate 3, a first lead screw 612 rotatably connected to the first fixed plate 611, a first motor 613 fixedly connected to the first lead screw 612, and a first connecting block 614 threadedly connected to the first lead screw 612. The first motor 613 is fixedly mounted on the first fixed plate 611. The Y-axis adjustment assembly 62 includes a second fixed plate 621 fixedly connected to the top of the top plate 3, a second lead screw 622 rotatably connected to the second fixed plate 621, and a second motor 623 fixedly connected to one end of the second lead screw 622. The second motor 623 is fixedly mounted on the second fixed plate 621. The surface of the second lead screw 622 is threadedly connected to the second connecting block 624. The first fixed plate 611 is fixedly connected to the second connecting block 624. The Z-axis adjustment assembly 63 includes a third fixed plate 631 fixedly connected to the first connecting block 614. A third lead screw 632 is rotatably connected to the third fixed plate 631. One end of the third lead screw 632 is fixedly connected to the third motor 633. The third motor 633 is fixedly connected to the top of the third fixed plate 631. The surface of the third lead screw 632 is threadedly connected to the third connecting block 634.

[0035] Specifically, after the control panel 54 performs rapid and accurate analysis and recognition of the acquired image information, the second motor 623 is turned on to drive the second lead screw 622 to rotate, which allows the second connecting block 624 to adjust along the path of the second fixed plate 621. When the second connecting block 624 moves, it can drive the first fixed plate 611 to move synchronously. By turning on the first motor 613, the first lead screw 612 is turned on, which in turn allows the first connecting block 614 to adjust along the path of the first fixed plate 611. When the first connecting block 614 moves, it can drive the third fixed plate 631 to move synchronously. By turning on the third motor 633, the third lead screw 632 is turned on, which in turn allows the third connecting block 634 to move along the path of the third fixed plate 631. This can drive the disassembly mechanism 9 to move synchronously, thereby realizing the adjustment of the disassembly mechanism 9 in the X-axis, Y-axis and Z-axis directions, and thus allowing free adjustment according to the position of the screw holes on the meter.

[0036] It should also be noted that the first connecting block 614 is slidably connected to the first fixing plate 611, the second connecting block 624 is slidably connected to the second fixing plate 621, and the third connecting block 634 is rotatably connected to the third fixing plate 631. The surfaces of the first fixing plate 611, the second fixing plate 621, and the third fixing plate 631 are all provided with anti-rotation grooves 7. Anti-rotation blocks 8 are slidably connected to the inner wall of the anti-rotation grooves 7. The three anti-rotation blocks 8 are fixedly connected to the first connecting block 614, the second connecting block 624, and the third connecting block 634 respectively. By sliding the anti-rotation grooves 7 on the inner wall of the disassembly mechanism 9, the first connecting block 614, the second connecting block 624, and the third connecting block 634 can be limited when the first lead screw 612, the second lead screw 622, and the third lead screw 632 rotate, so as to prevent them from rotating.

[0037] Furthermore, a support plate 615 is fixedly connected to the top of the top plate 3. The first fixed plate 611 and the support plate 615 are slidably connected. The upper surface of the support plate 615 is flush with the bottom of the inner cavity of the second fixed plate 621, which can ensure the stability between the X-axis adjustment assembly 61 and the Y-axis adjustment assembly 62.

[0038] Preferably, the disassembly mechanism 9 includes an electric screwdriver 91 mounted on the third connecting block 634. A mounting base 92 is fixedly connected to one side of the third connecting block 634. A mounting groove 93 is provided on the upper surface of the mounting base 92, and the electric screwdriver 91 is installed inside the mounting groove 93.

[0039] Specifically, after the X-axis adjustment component 61, Y-axis adjustment component 62, and Z-axis adjustment component 63 are adjusted, the electric screwdriver 91 can be controlled via the control panel 54 to remove the screws on the meter. By setting the mounting base 92, the electric screwdriver 91 can be moved synchronously when the third connecting block 634 moves, thereby enabling adjustment of the electric screwdriver 91 in the X-axis, Y-axis, and Z-axis directions. The mounting slot 93 facilitates the installation of the electric screwdriver 91.

[0040] The mounting base 92 has a threaded bolt 94 on its surface, and the bottom of the bolt 94 penetrates the interior of the electric screwdriver 91. The bolt 94 facilitates the disassembly of the electric screwdriver 91.

[0041] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A visual positioning intelligent disassembly device for electric meter screw holes, comprising a base (1), characterized in that: The base (1) has four uprights (2) fixedly connected to the four corners of its upper surface. The top of each of the four uprights (2) is fixedly connected to a top plate (3). The top surface of the top plate (3) has an adjustment groove (4). The uprights (2) are provided with a visual positioning mechanism (5). The top plate (3) is provided with an adjustment mechanism (6). The adjustment mechanism (6) includes an X-axis adjustment component (61), a Y-axis adjustment component (62), and a Z-axis adjustment component (63) located on the top of the top plate (3). The Z-axis adjustment component (63) is located inside the adjustment groove (4). The X-axis adjustment component (61), the Y-axis adjustment component (62), and the Z-axis adjustment component (63) work together. The Z-axis adjustment component (63) is provided with a disassembly mechanism (9).

2. The intelligent disassembly device for visual positioning of meter screw holes according to claim 1, characterized in that: The visual positioning mechanism (5) includes a mounting plate (51) connected to the inner side of two adjacent uprights (2). A high-definition camera (52) and an image processor (53) are mounted on the inclined surface of the mounting plate (51). A control panel (54) is mounted on one side of the upright (2).

3. The intelligent disassembly device for visual positioning of meter screw holes according to claim 1, characterized in that: The X-axis adjustment assembly (61) includes a first fixing plate (611) disposed on the top plate (3), a first lead screw (612) rotatably connected to the first fixing plate (611), a first motor (613) fixedly connected to the first lead screw (612), and a first connecting block (614) threadedly connected to the first lead screw (612). The first motor (613) is fixedly mounted on the first fixing plate (611). The Y-axis adjustment assembly (62) includes a second fixing plate (621) fixedly connected to the top of the top plate (3). A second lead screw (622) is rotatably connected to the second fixing plate (621). A second motor (623) is fixedly connected to one end of the second lead screw (622). The second motor (623) is fixedly mounted on the second fixed plate (621). The surface of the second lead screw (622) is threaded with a second connecting block (624). The first fixed plate (611) is fixedly connected to the second connecting block (624). The Z-axis adjustment assembly (63) includes a third fixed plate (631) fixedly connected to the first connecting block (614). A third lead screw (632) is rotatably connected to the third fixed plate (631). One end of the third lead screw (632) is fixedly connected to a third motor (633). The third motor (633) is fixedly connected to the top of the third fixed plate (631). The surface of the third lead screw (632) is threaded with a third connecting block (634).

4. The intelligent disassembly device for visual positioning of meter screw holes according to claim 3, characterized in that: The first connecting block (614) is slidably connected to the first fixing plate (611), the second connecting block (624) is slidably connected to the second fixing plate (621), and the third connecting block (634) is rotatably connected to the third fixing plate (631). The surfaces of the first fixing plate (611), the second fixing plate (621), and the third fixing plate (631) are all provided with anti-rotation grooves (7). The inner wall of the anti-rotation groove (7) is slidably connected with an anti-rotation block (8). The three anti-rotation blocks (8) are respectively fixedly connected to the first connecting block (614), the second connecting block (624), and the third connecting block (634).

5. The intelligent disassembly device for visual positioning of meter screw holes according to claim 3, characterized in that: A receiving plate (615) is fixedly connected to the top of the top plate (3). The first fixing plate (611) and the receiving plate (615) are slidably connected. The upper surface of the receiving plate (615) is flush with the bottom of the inner cavity of the second fixing plate (621).

6. The intelligent disassembly device for visual positioning of meter screw holes according to claim 3, characterized in that: The disassembly mechanism (9) includes an electric screwdriver (91) mounted on the third connecting block (634). A mounting base (92) is fixedly connected to one side of the third connecting block (634). A mounting groove (93) is provided on the upper surface of the mounting base (92). The electric screwdriver (91) is installed inside the mounting groove (93).

7. The intelligent disassembly device for visual positioning of meter screw holes according to claim 6, characterized in that: The mounting base (92) is threaded with a bolt (94), the bottom of which penetrates the interior of the electric screwdriver (91).

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