A controller assembly line
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN DINGTAIWEI TECH CO LTD
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-07
AI Technical Summary
传统的组装方式通常为设置流水线输送产品,并在流水线周边配备多名工作人员,由多名工作人员进行分工,来分别对一种部件进行装配和锁螺丝,但由于控制器上的螺丝数量非常多(通常可达30-40颗),人工锁付螺丝耗费时间长,效率低,且容易出错,同时,还需要大量的工作人员,人力成本较高;此外,部分组装工作还需要进行点胶,胶水的调配通常在其他区域进行调配,转移时需要停机等待,进一步影响了生产效率
本实用新型通过输送机构、若干个装配机构、点胶机构,以及驱动模组,可实现智能控制器产品的自动化组装工作,自动化程度和生产效率高,且可以有效降低人力成本;
Smart Images

Figure CN224600998U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated production technology, and more specifically, to a controller assembly line. Background Technology
[0002] Intelligent controller products consist of various components, which are typically connected by screws. Traditional assembly methods usually involve setting up an assembly line to transport the products, with multiple workers assigned to assemble and screw on different components. However, because controllers typically have a large number of screws (usually 30-40), manually tightening these screws is time-consuming, inefficient, and prone to errors. Furthermore, it requires a large workforce, resulting in high labor costs. In addition, some assembly work involves dispensing adhesive, which is usually prepared in other areas, requiring machine downtime for transfer, further impacting production efficiency.
[0003] Therefore, there is an urgent need for a device that can automatically assemble intelligent controllers to solve the problems of low assembly efficiency and high cost in existing technologies. Utility Model Content
[0004] In view of this, the present invention provides a controller assembly line to solve the problems existing in the background art.
[0005] The objective of this utility model is achieved through the following technical solution.
[0006] A controller assembly line includes a machine base, and on the machine base: a conveying mechanism including a conveying device, the conveying device including a plurality of moving carriers; a plurality of assembly mechanisms including a tilting table, a tilting drive and a locking assembly, the tilting table being provided with a tilting clamping fixture, the tilting drive being connected to the tilting table, and the locking assembly including an electric screwdriver; and a plurality of dispensing mechanisms including a dispensing assembly and a weighing assembly, the dispensing assembly including a dispensing valve, the weighing assembly including an electronic scale and a measuring cup placed on the electronic scale; wherein, both the assembly mechanism and the dispensing mechanism are provided with a drive module, the drive module being used to drive the locking assembly and the dispensing assembly to move.
[0007] In the above scheme, the assembly mechanism and the dispensing mechanism are located on one side of the conveying device. The products to be assembled are placed on the mobile carrier and conveyed to the respective assembly mechanism and dispensing mechanism via the conveying device. Specifically, when the product moves to the assembly mechanism, the operator places it in the flipping clamping fixture on the flipping table. The electric screwdriver, driven by the drive module, installs the screws on the product. The flipping drive can drive the flipping table to flip, so that the screws can be fastened in different positions on the product. When the product moves to the dispensing mechanism, the dispensing valve can dispense glue to the product under the drive of the drive module. When dispensing multi-component glue, the mixing ratio can be measured by the set electronic scale and measuring cup to complete the mixing of multi-component glue. The accurate mixing ratio can effectively ensure the dispensing quality.
[0008] Optionally, the locking assembly further includes a positioning camera located on the side of the electric screwdriver.
[0009] In the above scheme, the positioning camera is used for photo inspection to ensure that the electric screwdriver accurately performs the screw fastening work.
[0010] Optionally, the assembly mechanism further includes a screw feeder and a torque tester.
[0011] In the above scheme, the screw feeder is used to supply screws for the electric screwdriver to take away, and the torque tester is used to test the tightening torque after the screws are tightened to ensure that the screws are tightened in place.
[0012] Optionally, the dispensing assembly further includes a dispensing camera, which is located to the side of the dispensing valve.
[0013] In the above scheme, the dispensing camera is used for photographic inspection to ensure the accuracy of the dispensing position of the dispensing valve.
[0014] Optionally, the dispensing mechanism further includes a calibration table and a dispensing head cleaner, the calibration table being used for calibration of the dispensing camera.
[0015] In the above scheme, the calibration table is used for the dispensing camera to perform origin calibration in order to reduce errors and ensure accurate dispensing position, and the dispensing head cleaner is used to clean the dispensing valve outlet to avoid residual glue affecting dispensing quality.
[0016] Optionally, the drive module includes a first linear drive, a second linear drive, and a third linear drive connected in sequence, wherein the driving directions of the first linear drive, the second linear drive, and the third linear drive are perpendicular to each other.
[0017] In the above scheme, the cooperation of the first linear drive, the second linear drive and the third linear drive can drive movement in three perpendicular directions.
[0018] Optionally, the conveying mechanism includes several barcode scanning devices and electrostatic wrist strap holders, which are located on one side of the conveying mechanism.
[0019] In the above scheme, the barcode scanning device is used to scan the workpiece to record the data of each workpiece, which facilitates subsequent quality control and traceability. The electrostatic wrist strap holder provides a reliable grounding interface for the electrostatic wrist straps worn by the staff to ensure the safety of the staff during the production process.
[0020] Optionally, the conveying device includes an upper conveyor line, a lower conveyor line, and a return elevator. The upper conveyor line and the lower conveyor line are parallel, and the return elevators are respectively located at both ends of the upper conveyor line and the lower conveyor line.
[0021] In the above scheme, the return elevator is used to transport the mobile carrier back and forth between the upper and lower conveyor lines to form a return and circulation effect, which can effectively improve the conveying efficiency and production efficiency.
[0022] Optionally, it also includes a pretreatment mechanism, which includes a cleaning component, an ionizer, and the drive module for driving the cleaning component to move.
[0023] In the above scheme, the pretreatment mechanism is located at the starting end of the conveying device and is used to perform corresponding pretreatment work before the product is assembled. The cleaning component can clean the product under the drive of the drive module, and the ion air bar is used to eliminate the static electricity carried on the product surface.
[0024] Optionally, the cleaning assembly includes a plasma cleaning head and a cleaning camera, the cleaning camera being disposed on the side of the plasma cleaning head.
[0025] In the above solution, the plasma cleaning head is used to perform plasma cleaning on the product, and the cleaning camera is used to take pictures for inspection to ensure accurate cleaning location.
[0026] As can be seen from the above, the beneficial effects of this utility model are as follows: This utility model, through a conveying mechanism, several assembly mechanisms, a dispensing mechanism, and a drive module, can realize the automated assembly of intelligent controller products, with a high degree of automation and production efficiency, and can effectively reduce labor costs. This invention incorporates a weighing component in the dispensing mechanism, enabling workers to precisely dispense multi-component adhesives in real time. This enhances convenience and eliminates the need for transfer operations, effectively saving time and improving production efficiency. Attached Figure Description
[0027] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0028] Figure 1 This is a top view of a controller assembly line according to one embodiment.
[0029] Figure 2 This is a three-dimensional view of the pretreatment mechanism.
[0030] Figure 3 for Figure 2 A magnified view of area A in the middle.
[0031] Figure 4 This is a three-dimensional view of the assembly mechanism.
[0032] Figure 5 for Figure 4 A magnified view of area B in the middle.
[0033] Figure 6 for Figure 4 A magnified view of region C.
[0034] Figure 7 This is a 3D view of the dispensing mechanism.
[0035] Figure 8 for Figure 7 A magnified view of region D in the middle.
[0036] Figure 9 This is a three-dimensional view of the conveying mechanism (part of it).
[0037] Figure 10 This is a diagram showing the connection between the machine cover and the CNC display screen.
[0038] Explanation of the reference numerals in the figure: 1-Machine; 2-Conveying mechanism; 21-Conveying device; 211-Upper conveyor line; 212-Lower conveyor line; 22-Mobile carrier; 221-Mounting fixture; 23-Scanning device; 24-Electrostatic wrist strap holder; 3-Pre-treatment mechanism; 31-Cleaning assembly; 311-Plasma cleaning head; 312-Cleaning camera; 32-Marking machine; 4-Assembly mechanism; 41-Locking assembly; 411-Electric screwdriver; 412-Positioning camera; 42-Tilting table; 421-Tilting drive; 422-Tilting clamping fixture; 4221-Clamping cylinder; 43-Screw feeder; 44-Torque tester; 45-NG screw box; 5-Dispensing mechanism; 51-Dispensing assembly; 511-Dispensing valve; 512-Dispensing camera; 513-3D line scan sensor; 52-Weighing assembly; 521-Electronic scale; 522-Measuring cup; 53-Calibration platform; 54-Dispensing head cleaner; 6-Drive module; 61-First linear drive; 62-Second linear drive; 63-Third linear drive; 7-Ionizing air bar; 8-CNC display screen; 4a - First assembly mechanism; 4b - Second assembly mechanism; 4c - Third assembly mechanism; 4d - Fourth assembly mechanism; 4e - Fifth assembly mechanism; 4f - Sixth assembly mechanism; 4g - Seventh assembly mechanism; 4h - Eighth assembly mechanism; 5a - First dispensing mechanism; 5b - Second dispensing mechanism. Detailed Implementation
[0039] To facilitate understanding of this invention, a more comprehensive description will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the invention. However, this invention can be implemented in many different forms and is not limited to the embodiments described herein.
[0040] Please refer to Figures 1 to 10 In a preferred embodiment of this utility model, a controller assembly line (with the machine cover removed) includes a machine base 1, and a conveying mechanism 2, a pre-processing mechanism 3, an assembly mechanism 4, and a dispensing mechanism 5 disposed on the machine base 1; the conveying mechanism 2 includes a conveying device 21, which includes a plurality of moving carriers 22; the assembly mechanism 4 includes a tilting table 42, a tilting drive 421, and a locking assembly 41, the tilting table 42 is provided with a tilting clamping fixture 422, the tilting drive 421 is connected to the tilting table 42, and the locking assembly 41 includes an electric screwdriver 411; the plurality of dispensing mechanisms 5 include a dispensing assembly 51 and a weighing assembly 52, the dispensing assembly 51 includes a dispensing valve 511, the weighing assembly 52 includes an electronic scale 521, and a measuring cup 522 placed on the electronic scale 521; wherein, the pre-processing mechanism 3, the assembly mechanism 4, and the dispensing mechanism 5 are all provided with a drive module 6, the drive module 6 being used to drive the locking assembly 41 and the dispensing assembly 51 to move.
[0041] It should be noted that this embodiment is used for assembling a domain controller. Based on the structure and assembly steps of the domain controller, this embodiment has one pre-processing mechanism 3, eight assembly mechanisms 4, and two dispensing mechanisms 5. Only one set of assembly mechanisms 4 and dispensing mechanisms 5 will be described later. The structures of the other assembly mechanisms 4 and dispensing mechanisms 5 can be referred to each other.
[0042] The pretreatment mechanism 3 is located at the starting end of the conveying direction of the conveying device 21 and is used to perform corresponding pretreatment work on the product before the product assembly work begins.
[0043] Specifically, the mobile carrier 22 is equipped with an installation fixture 221 for placing products. When the product moves to the assembly mechanism 4 under the transport of the conveying device 21, the operator places the product in the flipping clamping fixture 422 on the flipping table 42. The electric screwdriver 411, driven by the drive module 6, installs the screws on the product. The flipping clamping fixture 422 can be driven by the flipping drive component 421 to flip the flipping table 42 to fasten the screws in different positions of the product. When the product moves to the dispensing mechanism 5, the dispensing valve 511 can dispense glue to the product under the drive of the drive module 6. When dispensing multi-component glue, the electronic scale 521 and measuring cup 522 can be used to measure the ratio to complete the dispensing of multi-component glue, effectively ensuring accurate ratio and ensuring dispensing quality.
[0044] Preferably, the flipping clamping fixture 422 includes a plurality of clamping cylinders 4221 for clamping the placed product to prevent it from falling off during the flipping process.
[0045] Furthermore, the drive module 6 includes a first linear drive member 61, a second linear drive member 62, and a third linear drive member 63 connected in sequence, with the driving directions of the first linear drive member 61, the second linear drive member 62, and the third linear drive member 63 being perpendicular to each other.
[0046] Reference Figure 2 For example, the driving directions of the first linear drive 61 and the second linear drive 62 are located in the horizontal plane. The functional components (i.e., the cleaning component 31, the locking component 41, and the dispensing component 51 described herein) are mounted on the third linear drive 63. The driving direction of the third linear drive 63 is vertical. Through the first linear drive 61 and the second linear drive 62, the third linear drive 63 can be moved to various positions. Subsequently, the third linear drive 63 drives the corresponding functional components to rise and fall to perform corresponding processing on the product. Through the cooperation of the first linear drive 61, the second linear drive 62, and the third linear drive 63, three-axis driving of the functional components can be realized, namely, movement in the forward, backward, left, right, and up and down directions.
[0047] Please refer to Figures 2 to 3 The pretreatment mechanism 3 includes a cleaning component 31 and an ion fan bar 7. The drive module 6 is connected to the cleaning component 31 to drive the cleaning component 31 to move.
[0048] The cleaning assembly 31 includes a plasma cleaning head 311 and a cleaning camera 312. The cleaning camera 312 is located to the side of the plasma cleaning head 311. The plasma cleaning head 311 can perform plasma cleaning on the product surface. The cleaning camera 312 is used for taking pictures and detecting to continue positioning and ensure the accuracy of the cleaning work. The ion air bar 7 can ionize the air and blow the gas toward the product to eliminate the static electricity carried on the product surface and ensure the normal operation of subsequent work.
[0049] Preferably, the cleaning camera 312 is a CCD camera.
[0050] It should be noted that, to prevent the product from becoming electrified again during subsequent work, ion air bars 7 are also installed in the assembly mechanism 4 and the dispensing mechanism 5 (wherein, Figure 2 and Figure 4 The ion wind bar 7 is hidden and not shown. The specific structure of the ion wind bar 7 can be found in [reference needed]. Figure 7 ).
[0051] Furthermore, the pretreatment unit 3 also includes a marking machine 32, which can print labels, which are then removed by staff and affixed to the product.
[0052] Please refer to Figures 4 to 6 The screw fastening assembly 41 also includes a positioning camera 412, which is located to the side of the electric screwdriver 411. The positioning camera 412 is used for photographic inspection to ensure that the electric screwdriver 411 accurately performs screw fastening work. It can be understood that the number of electric screwdrivers 411 on each assembly mechanism 4 can be adjusted according to actual needs.
[0053] Preferably, the positioning camera 412 is a CCD camera.
[0054] Furthermore, the assembly mechanism 4 also includes a screw feeder 43 and a torque tester 44. The screw feeder 43 is used to supply screws so that the power screwdriver 411 can pick them up. The torque tester 44 is used to test the tightening torque after the screws are tightened to ensure that the screws are tightened in place.
[0055] Specifically, after the screws are tightened, the tightening torque is measured manually by the staff.
[0056] In addition, the assembly mechanism 4 is also equipped with an NG screw box 45 for placing defective screws, which is located on one side of the conveyor 21 for workers to place.
[0057] Please refer to Figures 7 to 8 The dispensing assembly 51 includes a dispensing camera 512, which is located on the side of the dispensing valve 511. The dispensing camera 512 is used for photographic detection to ensure the accuracy of the dispensing position of the dispensing valve 511.
[0058] Preferably, the dispensing camera 512 is a CCD camera.
[0059] Preferably, the dispensing assembly 51 further includes a 3D line scan sensor 513, which is used to scan after dispensing to check whether the glue path is accurate.
[0060] Furthermore, the dispensing mechanism 5 also includes a calibration table 53 and a dispensing head cleaner 54. The calibration table 53 is used for the dispensing camera 512 to perform origin calibration in order to reduce errors and ensure accurate dispensing position. The dispensing head cleaner 54 is used to clean the dispensing outlet of the dispensing valve 511 to prevent residual glue from affecting the dispensing quality.
[0061] Please refer to Figures 2 to 9 The conveying mechanism 2 includes several barcode scanning devices 23 and electrostatic wrist strap holders 24, which are located on one side of the conveying device 21.
[0062] The barcode scanner 23 is used to scan the workpiece to record the data of each workpiece, which facilitates subsequent quality control and traceability. The electrostatic wrist strap holder 24 provides a reliable grounding interface for the electrostatic wrist straps worn by the staff to ensure the safety of the staff during the production process.
[0063] Preferably, a barcode scanner 23 and an electrostatic wrist strap holder 24 are provided on one side of the pretreatment mechanism 3, the assembly mechanism 4 and the dispensing mechanism 5.
[0064] Please refer to Figure 9 The conveying device 21 includes an upper conveyor line 211, a lower conveyor line 212, and a return elevator. The upper conveyor line 211 and the lower conveyor line 212 are parallel and aligned. There are two return elevators, which are located at the two ends of the upper conveyor line 211 and the lower conveyor line 212, respectively.
[0065] In this system, the upper conveyor line 211 and the lower conveyor line 212 have opposite conveying directions. After the mobile carrier 22 of the upper conveyor line 211 reaches the end point, the product on the mobile carrier 22 is taken away by the material handling equipment of the next process. Then, the empty mobile carrier 22 is moved to the lower conveyor line 212 by the return elevator, and then sent to the other end by the lower conveyor line 212. The return elevator at the other end then sends the mobile carrier 22 to the starting end of the upper conveyor line 211, realizing the automatic return and circulation of the mobile carrier 22, effectively improving the conveying efficiency and work efficiency.
[0066] Preferably, the conveying device 21 is provided with a plurality of stop cylinders (not specifically shown in the figure) at intervals to stop the moving vehicle 22 when it reaches each mechanism position. Correspondingly, the conveying device 21 is provided with a proximity sensor switch (not specifically shown in the figure) to send a signal when the moving vehicle 22 reaches the designated position, so that the stop cylinders intercept and stop it.
[0067] Preferably, the conveying device 21 is a double-speed chain conveyor, and its specific structure can be referred to the prior art, which will not be described in detail here.
[0068] It is understood that the conveying direction of the conveying device 21 mentioned above in this embodiment refers to the conveying direction of the upper conveying line 211.
[0069] Please refer to Figure 10 The pretreatment mechanism 3, the assembly mechanism and the dispensing mechanism 5 are all equipped with machine covers on their tops. The side of the machine cover is equipped with a CNC display screen 8, which can be used to control the mechanism to achieve intelligent production.
[0070] The following describes the specific working steps of this utility model, taking the assembly of a domain controller as an example.
[0071] The domain controller mainly includes an upper cover, a lower cover, an antenna, an APB board, a BPB board, a PCBA, a screen connection cover, a connector cover, a first bracket, a power strip, a screen assembly, a domain controller assembly, and a second bracket. All components need to be connected and assembled using screws.
[0072] In addition, for ease of understanding, according to the flow of the products to be assembled, the eight assembly mechanisms 4 are named as the first assembly mechanism 4a, the second assembly mechanism 4b, the third assembly mechanism 4c, the fourth assembly mechanism 4d, the fifth assembly mechanism 4e, the sixth assembly mechanism 4f, the seventh assembly mechanism 4g, and the eighth assembly mechanism 4h, respectively. The two dispensing mechanisms 5 are named as the first dispensing mechanism 5a and the second dispensing mechanism 5b, respectively. The first dispensing mechanism 5a is located between the first assembly mechanism 4a and the second assembly mechanism 4b, and the second dispensing mechanism 5b is located between the third assembly mechanism 4c and the fourth assembly mechanism 4d.
[0073] The following are the specific working steps of this controller assembly line: S1: The mobile carrier 22 arrives at the pre-treatment unit 3. The staff loads the upper and lower covers, then takes the label from the marking machine 32, affixes the label, and puts the upper and lower covers into the installation fixture 221. Subsequently, the plasma cleaning head 311 cleans the upper and lower covers under the drive of the drive module 6. S2: The mobile carrier 22 arrives at the first assembly mechanism 4a, the antenna is manually installed, and then the product is placed into the flip clamping fixture 422. The screws are automatically tightened. After tightening is completed, a tightening test is performed, and then the product is manually placed back into the installation fixture 221. S3: The mobile carrier 22 arrives at the first dispensing mechanism 5a. The dispensing valve 511 dispenses glue to the product in the mounting fixture 221 under the drive of the drive module 6. After the dispensing is completed, the 3D line scan sensor 513 performs line scanning to detect the glue path. S4: The mobile carrier 22 arrives at the second assembly mechanism 4b, the APB plate is manually loaded, and then the product is placed in the flip clamping fixture 422. The screws are automatically tightened. After tightening is completed, a tightening test is performed, and then the product is manually placed back into the installation fixture 221. S5: The mobile carrier 22 arrives at the third assembly mechanism 4c, the BPB plate is manually loaded, and then the product is placed in the flip clamping fixture 422. The screws are automatically tightened. After tightening is completed, a tightening test is performed, and then the product is manually placed back into the installation fixture 221. S6: The mobile carrier 22 arrives at the second dispensing mechanism 5b. The dispensing valve 511 dispenses glue to the product in the mounting fixture 221 under the drive of the drive module 6. After the dispensing is completed, the 3D line scan sensor 513 performs line scanning to detect the glue path. S7: The mobile carrier 22 arrives at the fourth assembly mechanism 4d, the screen connecting cover is manually inserted, and then the product is placed in the flip clamping fixture 422. The screws are automatically tightened. After tightening is completed, a tightening test is performed, and then the product is manually placed back into the installation fixture 221. S8: The mobile carrier 22 arrives at the fifth assembly mechanism 4e, the connector cover is manually inserted, and then the product is placed in the flip clamping fixture 422. The screws are automatically tightened. After tightening is completed, a tightening test is performed, and then the product is manually placed back into the installation fixture 221. S9: The mobile carrier 22 arrives at the sixth assembly mechanism 4f, the first bracket is manually inserted, and then the product is placed in the flip clamping fixture 422. The screws are automatically tightened. After tightening is completed, a tightening test is performed, and then the product is manually placed back into the installation fixture 221. S10: The mobile carrier 22 arrives at the seventh assembly mechanism 4g, where the power strip, screen assembly and domain control assembly are manually installed. Then the product is placed in the flip clamping fixture 422, the screws are automatically fastened, and after fastening is completed, a fastening test is performed. Then the product is manually placed back into the installation fixture 221. S11: The mobile carrier 22 arrives at the eighth assembly mechanism 4h, the second bracket is manually installed, and then the product is placed in the flip clamping fixture 422. The screws are automatically fastened. After the fastening is completed, the fastening test is performed, and then the product is manually placed into the turnover trolley and transported to other processes.
[0074] It should be noted that the components of the product are scanned and entered by staff at the barcode scanning device 23 in each mechanism. In addition, it is understandable that the pre-processing mechanism 3 and the assembly mechanism 4 require staff to assist in their work, while the dispensing mechanism 5 does not require staff when the amount of glue is sufficient.
[0075] It should be noted that this embodiment is only one implementation of the present invention. In specific implementation, the number and arrangement of the pretreatment mechanism 3, assembly mechanism 4 and dispensing mechanism 5 can be flexibly adjusted according to the specific structure and needs of the product to be assembled.
[0076] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0077] Furthermore, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0078] The various embodiments in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments. The various embodiments can be combined as needed, and the same or similar parts can be referred to each other.
[0079] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A controller assembly line, characterized in that, Includes the machine base, and the following components mounted on the machine base: The pretreatment unit includes a cleaning component, which includes a plasma cleaning head; A conveying mechanism, including a conveying device, wherein the conveying device includes a plurality of mobile carriers; Several assembly mechanisms, including a tilting table, a tilting drive, and a locking assembly, wherein the tilting table is provided with a tilting clamping fixture, the tilting drive is connected to the tilting table, and the locking assembly includes an electric screwdriver; Several dispensing mechanisms, including dispensing components and weighing components, wherein the weighing components include an electronic scale and a measuring cup placed on the electronic scale; The pretreatment mechanism, assembly mechanism and dispensing mechanism are all equipped with a drive module, which is used to drive the cleaning component, fastening component and dispensing component to move.
2. The controller assembly line according to claim 1, characterized in that, The cleaning assembly also includes a cleaning camera, which is located to the side of the plasma cleaning head.
3. The controller assembly line according to claim 1, characterized in that, The locking assembly also includes a positioning camera, which is located on the side of the electric screwdriver.
4. The controller assembly line according to claim 1, characterized in that, The assembly mechanism also includes a screw feeder and a torque tester.
5. The controller assembly line according to claim 1, characterized in that, The dispensing assembly includes a dispensing valve and a dispensing camera, with the dispensing camera located to the side of the dispensing valve.
6. The controller assembly line according to claim 5, characterized in that, The dispensing mechanism also includes a calibration table and a dispensing head cleaner, the calibration table being used for calibration of the dispensing camera.
7. The controller assembly line according to claim 1, characterized in that, The drive module includes a first linear drive, a second linear drive, and a third linear drive. The output end of the first linear drive is connected to the second linear drive, and the output end of the second linear drive is connected to the third linear drive.
8. The controller assembly line according to claim 7, characterized in that, The third linear drive is used to drive the cleaning component, the fastening component, and the dispensing component to move up and down. The driving directions of the first linear drive, the second linear drive, and the third linear drive are perpendicular to each other.
9. The controller assembly line according to claim 1, characterized in that, The conveying mechanism includes several barcode scanning devices and electrostatic wrist strap holders, which are located on one side of the conveying mechanism.
10. The controller assembly line according to claim 1, characterized in that, The conveying device includes an upper conveyor line, a lower conveyor line, and a return elevator. The upper and lower conveyor lines are parallel, and the return elevators are respectively located at both ends of the upper and lower conveyor lines.