A machining center chip removal cleaning device

Abstract

The utility model relates to a chip processing related technical field especially, a kind of machining center chip removal cleaning equipment, including cabin, the one side of cabin is fixedly connected with collecting groove, the one side of collecting groove is fixedly connected with detachable filter screen, in use process, the chip generated by machining center will first fall into the collecting groove fixedly connected with the one side of cabin, detachable filter screen will carry out preliminary screening to chip, small particle chip is conveyed to specified position along conveying pipeline, start first air cylinder, first air cylinder pushes third transmission shaft, sliding block carries out compression to long strip and block chip in compression box, reduce its volume, after compression is completed, small particle chip is conveyed after the conveying of conveying pipeline, directly into collecting box and is collected, not to carry out compression processing, the whole equipment passes above flow, realizes the function of the collection, conveying, processing and final collection of different types of chip, greatly improves the efficiency of machining center chip removal cleaning.

Description

Technical Field

[0001] This utility model relates to the technical field of chip treatment, and in particular to a chip removal and cleaning device for machining centers. Background Technology

[0002] As a core piece of equipment in the field of modern machining, machining centers are widely used in industries such as automobile manufacturing, aerospace, precision instruments, and mold processing. They achieve high-precision machining of complex parts through high-speed cutting, milling, drilling, and other processes. During the machining process, the intense friction between the cutting tool and the workpiece generates a large amount of chips, including long strips (such as those from cutting steel, aluminum, and other metals), blocky chips (such as broken chips or waste chips), and small particles (such as grinding chips and powder). If these chips are not cleaned in time, they will accumulate in the machining area, affecting tool heat dissipation, machining accuracy, and even causing equipment jamming, short circuits, or malfunctions. Therefore, efficient chip removal and cleaning equipment is a key supporting system to ensure the continuous and stable operation of machining centers. Hence, a chip removal and cleaning device for machining centers is particularly needed.

[0003] However, existing chip removal equipment for machining centers lacks the ability to classify and process chips of different shapes (strips, blocks, and particles) during use. For example, long strips of chips are easy to entangle the conveyor chain, and block chips are large in volume and heavy, making it difficult for traditional equipment to transport and compress them efficiently. Small particles of chips are easy to clog the filter screen or conveyor channel, resulting in low cleaning efficiency. Moreover, most traditional equipment only completes the "collection-transportation-temporary storage" function and lacks the ability to compress and reduce volume, which increases costs. Traditional equipment cannot achieve chip classification and collection according to shape, which affects the efficiency of subsequent resource recovery (such as metal briquetting recycling, centralized powder smelting, etc.) and affects the chip removal efficiency of machining centers. Utility Model Content

[0004] The purpose of this utility model is to provide a chip removal and cleaning device for machining centers, in order to solve the problem mentioned in the background art that existing chip removal and cleaning devices for machining centers lack the ability to classify and process chips of different shapes (strips, blocks, and particles) during use. For example, strip-shaped chips are easy to entangle the conveyor chain, block-shaped chips are large in volume and heavy, and traditional equipment is difficult to transport and compress efficiently. Small particle chips are easy to clog the filter screen or conveyor channel, resulting in low cleaning efficiency. Moreover, most traditional equipment only completes the function of "collection-transportation-temporary storage" and lacks the ability to compress and reduce volume, which increases costs. Traditional equipment cannot achieve chip classification and collection according to shape, which affects the efficiency of subsequent resource recovery (such as metal briquetting recycling, centralized powder smelting, etc.) and affects the chip removal and cleaning efficiency of machining centers.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a chip removal and cleaning device for a machining center, comprising a machine compartment, a collection trough fixedly connected to one side of the machine compartment, a detachable filter screen fixedly connected to one side of the collection trough, a connecting pipe fixedly connected to one end of the detachable filter screen, a support fixedly connected to the other side of the machine compartment, a conveying mechanism provided at one end of the support, and a collection mechanism provided on the other side of the machine compartment; The conveying mechanism includes a first drive motor, a first transmission shaft, a first sprocket, a chain, a chain plate, a second sprocket, a second transmission shaft, a conveying pipe, spiral blades, a spiral shaft, and a second drive motor. The first drive motor is fixedly connected to one side of the cabin. The output end of the first drive motor is fixedly connected to the first transmission shaft. The first sprocket is fixedly connected to one side of the surface of the first transmission shaft. A chain is meshed with one side of the surface of the first sprocket. The second sprocket is meshed with the other side of the chain. The second transmission shaft is fixedly connected to the inner surface of the second sprocket. The conveying pipe is fixedly connected to one side of the collection tank. Spiral blades are slidably connected to one side of the inner wall surface of the conveying pipe. The spiral shaft is fixedly connected to the inner surface of the spiral blades. The second drive motor is fixedly connected to one end of the spiral shaft. The collection mechanism includes a compression box, a sliding block, a third drive shaft, a first cylinder, a fixed shaft, a sliding door, a fourth drive shaft, a second cylinder, a collection box, and a collection container. The compression box is fixedly connected to one side of the cabin. A sliding block is slidably connected to one side of the inner wall surface of the compression box. A third drive shaft is fixedly connected to one side of the sliding block. A fixed shaft is fixedly connected to one side of the compression box. A sliding door is slidably connected to the surface of the fixed shaft. A fourth drive shaft is fixedly connected to one end of the sliding door. A second cylinder is fixedly connected to one end of the fourth drive shaft.

[0006] Preferably, the chain plate has a folded edge and a vertical scraper on its surface.

[0007] Preferably, a chain plate is fixedly connected to one end of the chain surface, and limiting blocks for changing the chain displacement angle are provided on both sides of the inner wall surface of the cabin, and the limiting blocks are slidably connected to the chain.

[0008] Preferably, the connecting pipe is fixedly connected to the inlet of the conveying pipe, and the outlet of the machine compartment is fixedly connected to one end of the compression box.

[0009] Preferably, both sides of the inner wall surface of the compression box are provided with an outward protruding structure that matches the size of the sliding block, and the fixed shaft is slidably connected to the fourth transmission shaft.

[0010] Preferably, a collection box is fixedly connected to one side of the compression box, and a first cylinder is fixedly connected to one end of the third drive shaft.

[0011] Preferably, a collection box is slidably connected to one side of the inner wall surface of the collection box.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This machining center chip removal and cleaning equipment, by adding a compression box at the end of the chain plate, can compress long strips and block chips, effectively reducing the volume of chips, facilitating subsequent transportation and processing, reducing storage space, and improving cleaning efficiency. The equipment is designed with a special compression function for long strips and block chips, while small particle chips are collected separately without compression. It can perform differentiated processing according to different chip shapes, better meet the cleaning needs of different chips in actual processing, and greatly improve the chip removal and cleaning efficiency of the machining center. Attached Figure Description

[0013] Figure 1 This is a side view of the appearance structure of this utility model; Figure 2 This is a schematic diagram of the cooperation between the conveying mechanism and the collecting mechanism of this utility model; Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the collection mechanism structure of this utility model; Figure 5 This utility model Figure 4 Enlarged structural diagram at point B; Figure 6 This utility model Figure 4 Enlarged structural diagram at point C.

[0014] In the diagram: 1. Cabin; 2. Collection trough; 3. Removable filter screen; 4. Connecting pipe; 5. Bracket; 6. Conveying mechanism; 601. First drive motor; 602. First transmission shaft; 603. First sprocket; 604. Chain; 605. Chain plate; 606. Second sprocket; 607. Second transmission shaft; 608. Conveying pipe; 609. Spiral blade; 610. Spiral shaft; 611. Second drive motor; 7. Collection mechanism; 701. Compression box; 702. Sliding block; 703. Third transmission shaft; 704. First cylinder; 705. Fixed shaft; 706. Sliding door; 707. Fourth transmission shaft; 708. Second cylinder; 709. Collection box; 710. Collection container. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-6 This utility model provides a technical solution: a chip removal and cleaning device for a machining center, including a machine compartment 1, a collection tank 2 fixedly connected to one side of the machine compartment 1, a detachable filter screen 3 fixedly connected to one side of the collection tank 2, a connecting pipe 4 fixedly connected to one end of the detachable filter screen 3, a bracket 5 fixedly connected to the other side of the machine compartment 1, a conveying mechanism 6 provided at one end of the bracket 5, and a collection mechanism 7 provided at the other side of the machine compartment 1. The conveying mechanism 6 includes a first drive motor 601, a first transmission shaft 602, a first sprocket 603, a chain 604, a chain plate 605, a second sprocket 606, a second transmission shaft 607, a conveying pipe 608, a spiral blade 609, a spiral shaft 610, and a second drive motor 611. The first drive motor 601 is fixedly connected to one side of the engine compartment 1. The output end of the first drive motor 601 is fixedly connected to the first transmission shaft 602. The first sprocket 603 is fixedly connected to one side of the surface of the first transmission shaft 602. The chain 604 is meshed with one side of the surface of the first sprocket 603, and a chain plate 605 is meshed with the other side of the surface of the chain 604. The second sprocket 606 has a second drive shaft 607 fixedly connected to its inner surface. A conveying pipe 608 is fixedly connected to one side of the collection tank 2. A spiral blade 609 is slidably connected to one side of the inner wall surface of the conveying pipe 608. A spiral shaft 610 is fixedly connected to the inner surface of the spiral blade 609. A second drive motor 611 is fixedly connected to one end of the spiral shaft 610. During use, the chips generated by the machining center will first fall into the collection tank 2 fixedly connected to one side of the machine compartment 1. The chips in the collection tank 2 move towards the detachable filter screen 3 set on one side of the collection tank 2 under their own gravity or other auxiliary forces. The removable filter screen 3 performs initial screening of the chips, intercepting larger strips and blocks of chips, while smaller particles can pass through. The first drive motor 601 is activated, and its output drives the first transmission shaft 602 to rotate. When the first transmission shaft 602 rotates, the first sprocket 603 mounted on one side of its surface rotates accordingly. The first sprocket 603 drives the second sprocket 606, which meshes with it, to rotate via a chain 604. The second sprocket 606 drives the second transmission shaft 607, which is fixedly connected to its inner side, to rotate. As these components rotate, the... The moving chain plate 605 moves, and the chain plate 605 transports the long strips and block-shaped chips intercepted at the detachable filter screen 3 to the subsequent processing position. The small particles of chips passing through the detachable filter screen 3 enter the connecting pipe 4 that is fixedly connected to it, and then enter the conveying pipe 608 that is fixedly connected to one side of the collection tank 2. The second drive motor 611 is started, which drives the spiral shaft 610 to rotate. The spiral blades 609 fixed on the surface of the spiral shaft 610 also rotate. The spiral blades 609 rotate in the conveying pipe 608, and transport the small particles of chips along the conveying pipe 608 to the designated position. The collection mechanism 7 includes a compression box 701, a sliding block 702, a third drive shaft 703, a first cylinder 704, a fixed shaft 705, a sliding door 706, a fourth drive shaft 707, a second cylinder 708, a collection box 709, and a collection container 710. The compression box 701 is fixedly connected to one side of the engine compartment 1. A sliding block 702 is slidably connected to one side of the inner wall surface of the compression box 701. A third drive shaft 703 is fixedly connected to one side of the sliding block 702. A fixed shaft 705 is fixedly connected to one side of the compression box 701. A sliding door 706 is slidably connected to the surface of 705. A fourth drive shaft 707 is fixedly connected to one end of the sliding door 706. A second cylinder 708 is fixedly connected to one end of the fourth drive shaft 707. During use, the long strips and block chips conveyed by the chain plate 605 enter the compression box 701 on the other side of the machine compartment 1. The first cylinder 704 is activated. The first cylinder 704 pushes the third drive shaft 703, which in turn drives the sliding block 702 fixedly connected to the third drive shaft 703 to slide on the inner wall surface of the compression box 701. The sliding block 702 compresses the long and blocky chips in the compression box 701 to reduce their volume. After compression, the second cylinder 708 is activated, which pushes the fourth drive shaft 707, causing the sliding door 706, which is fixedly connected to the fourth drive shaft 707, to slide open along the fixed shaft 705. The compressed chips are discharged from the opened sliding door 706, completing the collection of long and blocky chips. Small particles of chips are transported through the conveying pipe 608 and directly enter the collection box 710 for collection without compression. Through the above process, the entire equipment realizes the functions of collecting, conveying, processing and finally collecting different types of chips.

[0017] Furthermore, the chain plate 605 has a folded edge and a vertical scraper on its surface. The folded edge of the chain plate 605 can effectively guide long chips into the compression box 701 to avoid tangling. The vertical scraper on the surface of the chain plate 605 can transport the chips intercepted at the removable filter screen 3 to the chain plate 605 to prevent long chips from accumulating in the working area.

[0018] Furthermore, a chain plate 605 is fixedly connected to one end of the chain 604. Limiting blocks for changing the displacement angle of the chain 604 are provided on both sides of the inner wall surface of the machine compartment 1, and the limiting blocks are slidably connected to the chain 604. Through the setting of the chain 604 and the chain plate 605, the chain plate 605 is fixedly connected to the surface of the chain 604, so that the chain 604 can drive the chain plate 605 to move synchronously during the transmission process. The chain plate 605 can more effectively carry and transport long strips and block chips. Through the setting of the limiting blocks on both sides of the inner wall surface of the machine compartment 1, the displacement angle of the chain 604 can be changed to ensure that the chain 604 runs within the specified track and prevents the chain 604 from deviating or derailing, thereby improving the stability and reliability of the chip conveying process.

[0019] Furthermore, the connecting pipe 4 is fixedly connected to the inlet of the conveying pipe 608, and the outlet of the machine compartment 1 is fixedly connected to one end of the compression box 701. Through the setting of the connecting pipe 4 and the conveying pipe 608, a channel is provided for small particle chips to smoothly enter the conveying pipe 608 after passing through the detachable filter screen 3 from the collection tank 2, ensuring that the small particle chips can be continuously conveyed to the designated position. Through the setting of the machine compartment 1 and the compression box 701, long strips and block chips conveyed by the chain plate 605 can directly enter the compression box 701 for compression processing, ensuring the continuity of the entire chip processing process, improving the working efficiency of the equipment, and the fixed connection structure can effectively prevent chips from leaking from the connection point during the conveying process, avoiding chip pollution to the surrounding environment of the equipment, while also reducing chip loss and improving the integrity of chip collection.

[0020] Furthermore, both sides of the inner wall surface of the compression box 701 are provided with protruding structures that match the size of the sliding block 702. The fixed shaft 705 is slidably connected to the fourth transmission shaft 707. The arrangement of the compression box 701 and the sliding block 702 guides and limits the sliding of the sliding block 702, ensuring that the sliding block 702 can move along an accurate path when compressing chips, so that the compression force is evenly applied to the chips, thereby improving the chip compression effect and better achieving chip volume reduction. The arrangement of the fixed shaft 705 and the fourth transmission shaft 707 provides stable support and a smooth sliding track for the opening and closing of the sliding door 706. When the second cylinder 708 pushes the fourth transmission shaft 707, the sliding door 706 can smoothly slide open or close along the fixed shaft 705, ensuring that the compressed chips can fall smoothly into the collection box 709, and also improving the reliability of equipment operation.

[0021] Furthermore, a collection box 709 is fixedly connected to one side of the compression box 701, and a first cylinder 704 is fixedly connected to one end of the third drive shaft 703. The arrangement of the compression box 701 and the collection box 709 ensures the stable fixation of the collection box 709, improving the convenience and efficiency of chip collection. The first cylinder 704 provides stable power for the sliding block 702 to slide within the compression box 701. By controlling the extension and retraction of the first cylinder 704, the movement of the sliding block 702 can be precisely controlled, achieving effective chip compression and ensuring the stability and controllability of the compression process.

[0022] Furthermore, a collection box 710 is slidably connected to one side of the inner wall surface of the collection box 709. The arrangement of the collection box 709 and the collection box 710 allows the collected chips to be centrally stored in the collection box 710. When the collection box 710 is full of chips, they can be easily removed from the collection box 709 for cleaning or transportation, reducing the overall operation of the collection box 709 during cleaning and improving cleaning efficiency. It also facilitates subsequent processing and utilization of the chips. In addition, locking blocks are provided on both sides of the collection box 710 to ensure that the collection box 710 does not shift within the collection box 709. Using the collection box 710 to collect chips avoids direct contact between the chips and the inner wall of the collection box 709, reducing chip residue and accumulation within the collection box, making it easier to keep the collection box 709 clean and extending its service life.

[0023] Working Principle: During operation, the chips generated by the machining center first fall into the collection trough 2, which is fixedly connected to one side of the machine compartment 1. Under their own weight or other auxiliary forces, the chips in the collection trough 2 move towards the removable filter screen 3 located on one side of the collection trough 2. The removable filter screen 3 performs preliminary screening of the chips, intercepting larger strips and blocks, while smaller particles can pass through. The first drive motor 601 is activated, and its output drives the first transmission shaft 602 to rotate. When the first transmission shaft 602 rotates, the first sprocket 603 mounted on one side of its surface rotates accordingly. The first sprocket 603 drives the second sprocket 606, which meshes with it, to rotate via a chain 604. The second sprocket 606 drives the second transmission shaft 607, which is fixedly connected to its inner side, to rotate. As these components rotate, the chain plate 605 moves, transporting the strips and blocks intercepted at the removable filter screen 3 to the subsequent processing position, passing through the removable filter screen. Small shavings from part 3 enter the connecting pipe 4, which is fixedly connected to it, and then enter the conveying pipe 608 fixedly connected to one side of the collection tank 2. The second drive motor 611 is started, which drives the spiral shaft 610 to rotate. The spiral blades 609 fixed on the surface of the spiral shaft 610 also rotate. The spiral blades 609 rotate in the conveying pipe 608, conveying the small shavings along the conveying pipe 608 to the designated position. The long strips and block-shaped shavings conveyed by the chain plate 605 enter the compression box 701 on the other side of the machine compartment 1. The first cylinder 704 is started, which pushes the third drive shaft 703, thereby driving the sliding block 702 fixedly connected to the third drive shaft 703 to slide on the inner wall surface of the compression box 701. The sliding block 702 compresses the long and blocky chips in the compression box 701 to reduce their volume. After compression, the second cylinder 708 is activated, which pushes the fourth drive shaft 707, causing the sliding door 706, which is fixedly connected to the fourth drive shaft 707, to slide open along the fixed shaft 705. The compressed chips are discharged from the opened sliding door 706, completing the collection of long and blocky chips. Small chip particles are transported through the conveying pipe 608 and directly enter the collection box 710 for collection without compression. Through the above process, the entire equipment realizes the functions of collecting, conveying, processing and finally collecting different types of chips, which greatly improves the chip removal and cleaning efficiency of the machining center.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A chip removal and cleaning device for a machining center, comprising a machine compartment (1), characterized in that: A collection tank (2) is fixedly connected to one side of the cabin (1), a detachable filter screen (3) is fixedly connected to one side of the collection tank (2), a connecting pipe (4) is fixedly connected to one end of the detachable filter screen (3), a bracket (5) is fixedly connected to the other side of the cabin (1), a conveying mechanism (6) is provided at one end of the bracket (5), and a collection mechanism (7) is provided on the other side of the cabin (1). The conveying mechanism (6) includes a first drive motor (601), a first transmission shaft (602), a first sprocket (603), a chain (604), a chain plate (605), a second sprocket (606), a second transmission shaft (607), a conveying pipe (608), a spiral blade (609), a spiral shaft (610), and a second drive motor (611). The first drive motor (601) is fixedly connected to one side of the cabin (1). The output end of the first drive motor (601) is fixedly connected to the first transmission shaft (602). The first sprocket (603) is fixedly connected to one side of the surface of the first transmission shaft (602). A chain (604) is meshed with one side of the surface of the first sprocket (603), and a second sprocket (606) is meshed with the other side of the surface of the chain (604). A second drive shaft (607) is fixedly connected to the inner surface of the second sprocket (606). A conveying pipe (608) is fixedly connected to one side of the collection tank (2). A spiral blade (609) is slidably connected to one side of the inner wall surface of the conveying pipe (608). A spiral shaft (610) is fixedly connected to the inner surface of the spiral blade (609). A second drive motor (611) is fixedly connected to one end of the spiral shaft (610). The collection mechanism (7) includes a compression box (701), a sliding block (702), a third drive shaft (703), a first cylinder (704), a fixed shaft (705), a sliding door (706), a fourth drive shaft (707), a second cylinder (708), a collection box (709), and a collection container (710). The compression box (701) is fixedly connected to one side of the cabin (1). The sliding block (702) is slidably connected to one side of the inner wall surface of the compression box (701). The third drive shaft (703) is fixedly connected to one side of the sliding block (702). The fixed shaft (705) is fixedly connected to one side of the compression box (701). The sliding door (706) is slidably connected to the surface of the fixed shaft (705). The fourth drive shaft (707) is fixedly connected to one end of the sliding door (706). The second cylinder (708) is fixedly connected to one end of the fourth drive shaft (707).

2. The chip removal and cleaning equipment for a machining center according to claim 1, characterized in that: The chain plate (605) has a folded edge, and the surface of the chain plate (605) has a vertical scraper.

3. The chip removal and cleaning equipment for a machining center according to claim 1, characterized in that: One end of the chain (604) is fixedly connected to a chain plate (605), and both sides of the inner wall surface of the cabin (1) are provided with limiting blocks for changing the displacement angle of the chain (604), and the limiting blocks are slidably connected to the chain (604).

4. The chip removal and cleaning equipment for a machining center according to claim 1, characterized in that: The connecting pipe (4) is fixedly connected to the inlet of the conveying pipe (608), and the outlet of the machine compartment (1) is fixedly connected to one end of the compression box (701).

5. The chip removal and cleaning equipment for a machining center according to claim 1, characterized in that: Both sides of the inner wall surface of the compression box (701) are provided with an outward protrusion structure that matches the size of the sliding block (702), and the fixed shaft (705) is slidably connected to the fourth transmission shaft (707).

6. The chip removal and cleaning equipment for a machining center according to claim 1, characterized in that: A collection box (709) is fixedly connected to one side of the compression box (701), and a first cylinder (704) is fixedly connected to one end of the third drive shaft (703).

7. The chip removal and cleaning equipment for a machining center according to claim 1, characterized in that: A collection box (710) is slidably connected to one side of the inner wall surface of the collection box (709).

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