A chip collecting device for processing an aluminum product

Abstract

The utility model relates to aluminium product processing technical field, concretely relates to a kind of scrap collecting device for aluminium product processing. Including workbench, the middle position of workbench is equipped with the through slot of up and down, the inside of through slot is provided with turnover plate, turnover plate is rotatably connected with workbench by pivot, and workbench is provided with the drive mechanism for driving turnover plate rotation around pivot, and the lower side wall of workbench is fixedly installed with receiving box. The utility model, by electric push rod drive turnover plate downward to the inclined state of rotation, make the accumulated scrap under the action of gravity along turnover plate and slide into receiving box, simultaneously cooperate with the high-frequency microvibration of vibration motor, accelerate scrap to fall off, avoid residual, realize fast, thorough scrap cleaning, subsequently auger blade will enter the scrap in receiving box and continue to push outlet, and be arranged into collection container by slide, and under the sealing guarantee of baffle, prevent scrap leakage, to realize the efficient cleaning and collection to scrap.

Description

Technical Field

[0001] This utility model relates to the field of aluminum product processing technology, and more specifically, to a debris collection device for aluminum product processing. Background Technology

[0002] Aluminum products mainly include aluminum plates, aluminum profiles and various aluminum castings. Their processing usually involves cutting, drilling and milling processes. These processes will generate a large amount of metal chips on the surface of aluminum plates and other workpieces. For ease of operation, processing is usually carried out on a stable work platform, which causes the generated chips to accumulate directly on the platform.

[0003] In existing technologies, cleaning up the debris accumulated on the platform mainly relies on manual sweeping or blowing with compressed air. Manual sweeping is inefficient and easily causes dust, polluting the working environment and endangering the health of operators. Using compressed air causes debris to fly and is difficult to collect, which can easily lead to debris entering precision parts such as equipment guide rails, aggravating equipment wear. In addition, neither of these methods can thoroughly clean up and efficiently recycle the scattered debris, often requiring subsequent secondary processing, which increases the workload. Utility Model Content

[0004] The purpose of this invention is to provide a debris collection device for aluminum product processing, so as to solve the problems mentioned in the background art. Cleaning up debris accumulated on the platform mainly relies on manual sweeping or using compressed air to blow it away. Manual sweeping is inefficient and easily causes dust.

[0005] To address the above problems, this utility model aims to provide a waste collection device for aluminum product processing, including a workbench. A through-slot is formed in the middle of the workbench, and a tilting plate is installed inside the through-slot. The tilting plate is rotatably connected to the workbench via a rotating shaft. A drive mechanism is provided on the workbench to drive the tilting plate to rotate around the rotating shaft. A receiving box is fixedly installed on the lower side wall of the workbench. A feed inlet is formed at the top of the receiving box near the tilting plate. A sealing assembly is provided on the receiving box near the tilting plate. The sealing assembly includes a baffle slidably mounted on the receiving box. The upper side wall of the baffle contacts the lower side wall of the tilting plate. When the tilting plate is in a horizontal state, the baffle blocks the feed inlet. When the drive mechanism drives the tilting plate to rotate downwards around the rotating shaft to an inclined state, the tilting plate presses down on the baffle, causing the baffle to move downwards towards the feed inlet until one end of the tilting plate rotates through the feed inlet into the receiving box. A conveying mechanism for conveying waste is provided inside the receiving box.

[0006] As a further improvement to this technical solution, the sealing assembly also includes two side plates that are symmetrically fixedly connected to the side of the baffle away from the receiving box. The lower side wall of the workbench is threaded with a guide rod at the corresponding position of each side plate. The lower end of the guide rod slides through the corresponding side plate and is fixedly connected with an end cap.

[0007] As a further improvement to this technical solution, a return spring sleeved on the guide rod is provided between the upper side wall of the end cap and the upper side wall of the side plate, and the return spring pushes the side plate away from the end cap.

[0008] As a further improvement to this technical solution, a discharge port is provided at the bottom of one side of the receiving box, and an inclined slide is fixedly connected to the bottom of the receiving box at the position corresponding to the discharge port, and the slide is located directly below the discharge port.

[0009] As a further improvement to this technical solution, the bottom of the receiving box is designed as a semi-cylindrical structure, the conveying mechanism includes auger blades coaxially rotatably installed inside the receiving box, and a servo motor is fixedly installed on the side of the receiving box away from the discharge port, and the output shaft of the servo motor is coaxially fixedly connected to the auger blades.

[0010] As a further improvement to this technical solution, a second C-shaped barrier is fixedly connected to the edge of the upper side wall of the flip plate, and a first barrier is fixedly connected to the upper side wall of the workbench. When the flip plate is rotated to a horizontal state, the second barrier and the first barrier together form a square frame.

[0011] As a further improvement to this technical solution, the drive mechanism includes two electric push rods that are symmetrically hinged to the lower side wall of the worktable, and the piston rod end of the electric push rod is hinged to the lower side wall of the flip plate.

[0012] As a further improvement to this technical solution, guide grooves are provided near both ends of the baffle, and a positioning block is fixedly connected to the receiving box at the position corresponding to each guide groove. The positioning block is slidably assembled inside the corresponding guide groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This aluminum product processing chip collection device uses an electric push rod to drive a tilting plate to rotate downwards to an inclined state, allowing accumulated chips to slide into the receiving box under gravity. Simultaneously, the high-frequency micro-vibration of the vibration motor accelerates chip removal, preventing residue and achieving rapid and thorough chip cleaning. Subsequently, the auger blades continuously push the chips entering the receiving box towards the discharge port, where they are discharged into the collection container via a slide. The sealing of the baffle prevents chip leakage, thus achieving efficient cleaning and collection of chips. Attached Figure Description

[0014] Figure 1 This is one of the overall structural schematic diagrams of this utility model; Figure 2 This is the second schematic diagram of the overall structure of this utility model; Figure 3 This is a cross-sectional view of the overall structure of this utility model; Figure 4 This is one of the partial structural schematic diagrams of this utility model; Figure 5 This is the second partial structural schematic diagram of the present utility model; Figure 6 This is a schematic diagram of the sealing component of this utility model; Figure 7 This is a schematic diagram of the structure of the flip plate of this utility model after it is rotated to an inclined state.

[0015] The meanings of the labels in the diagram are as follows: 1. Workbench; 11. First enclosure; 12. Through channel; 2. Flip-over panel; 21. Second enclosure; 22. Rotating shaft; 3. Electric linear actuator; 4. Receiver box; 41. Feed inlet; 42. Discharge outlet; 43. Slide rail; 44. Positioning block; 5. Sealing assembly; 51. Baffle; 511. Guide groove; 52. Side plate; 53. Guide rod; 54. End cap; 55. Return spring; 6. Vibration motor; 7. Conveying mechanism; 71. Servo motor; 72. Screw blade. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1 Please see Figure 1 , Figure 3 and Figure 7As shown, the purpose of this embodiment is to provide a chip collection device for aluminum product processing, including a workbench 1. A through groove 12 is provided in the middle of the workbench 1, and a flip plate 2 is provided inside the through groove 12. When the flip plate 2 is set horizontally, the upper surface of the flip plate 2 is flush with the table surface of the workbench 1. The flip plate 2 is rotatably connected to the workbench 1 through a rotating shaft 22. A drive mechanism for driving the flip plate 2 to rotate around the rotating shaft 22 is provided on the workbench 1.

[0018] The structure of the drive mechanism is detailed below, referring to... Figure 2 The drive mechanism includes two electric push rods 3 that are symmetrically hinged to the lower side wall of the worktable 1. The piston rod end of the electric push rod 3 is hinged to the lower side wall of the tilting plate 2. Both electric push rods 3 are electrically connected to an external control device. The control device can synchronously control the extension and retraction of the piston rods of the two electric push rods 3, thereby precisely driving the tilting plate 2 to rotate around the rotating shaft 22.

[0019] When the flip plate 2 is rotated to a horizontal position, it can be used to place aluminum plate products on top, which is convenient for cutting, drilling and other processing operations. The debris generated during the processing will accumulate on the flip plate 2. To prevent the debris from falling, a C-shaped second enclosure 21 is fixedly connected to the edge of the upper side wall of the flip plate 2. The opening of the second enclosure 21 is set away from the direction of the rotating shaft 22. A first enclosure 11 is fixedly connected to the upper side wall of the worktable 1. The first enclosure 11 is set on the side of the through groove 12 away from the hinge with the flip plate 2. When the flip plate 2 is rotated to a horizontal position, the second enclosure 21 and the first enclosure 11 together form a square frame. The square frame prevents the debris from falling to the outside of the flip plate 2, which is convenient for subsequent centralized cleaning of the debris.

[0020] In order to clean the debris on the flip plate 2, a receiving box 4 is fixedly installed on the lower side wall of the workbench 1. The receiving box 4 is located on the side of the flip plate 2 away from the rotating shaft 22. The end of the flip plate 2 away from the rotating shaft 22 is located above the receiving box 4. A feed inlet 41 is provided on the top of the receiving box 4 near the flip plate 2. The width of the feed inlet 41 is greater than the width of the flip plate 2, so as to ensure that one end of the flip plate 2 can move up and down in the feed inlet 41. A sealing component 5 is provided on the side of the receiving box 4 near the flip plate 2. The sealing component 5 is used to seal the feed inlet 41.

[0021] The structure of the sealing component 5 is described in detail below, referring to... Figures 3-6The sealing assembly 5 includes a baffle 51 slidably mounted on the receiving box 4. When the drive mechanism drives the flipping plate 2 to rotate downward around the rotating shaft 22 to an inclined state, the flipping plate 2 presses down on the baffle 51, causing the baffle 51 to move towards the lower side of the feed inlet 41 until one end of the flipping plate 2 rotates into the inside of the receiving box 4 through the feed inlet 41. During the flipping process, the upper side of the baffle 51 is pressed down by the bottom of the flipping plate 2 and moves downward accordingly. The end of the flipping plate 2 away from the hinged part with the worktable 1 is always on the side of the baffle 51 close to the receiving box 4, thereby ensuring that the debris on the flipping plate 2 can fall into the receiving box 4.

[0022] To improve the stability of the baffle 51 moving up and down, guide grooves 511 are provided on the baffle 51 near both ends. Positioning blocks 44 are fixedly connected to the receiving box 4 at positions corresponding to each guide groove 511. The positioning blocks 44 are slidably assembled inside the corresponding guide grooves 511, and two side ears are integrally formed on the positioning blocks 44. The side ears contact the side of the baffle 51 away from the receiving box 4, preventing the baffle 51 from moving away from the receiving box 4, thereby restricting the baffle 51 to move only in the vertical direction.

[0023] The sealing assembly 5 also includes two side plates 52 symmetrically fixedly connected to the side of the baffle 51 away from the receiving box 4. A guide rod 53 is threadedly connected to the lower side wall of the workbench 1 at a position corresponding to each side plate 52. The guide rod 53 is vertically positioned, and its lower end slides through the corresponding side plate 52 and is fixedly connected to an end cap 54. A return spring 55, sleeved on the guide rod 53, is provided between the upper side wall of the end cap 54 and the upper side wall of the side plate 52. The return spring 55 pushes the side plate 52 away from the end cap 54, causing the side plate 52 to move the baffle 51 vertically upwards, making the upper side wall of the baffle 51 tightly fit against the lower side wall of the tilting plate 2. When the tilting plate 2 is in a horizontal state, the baffle 51, under the action of the return spring 55, blocks the feed inlet 41.

[0024] When cleaning up debris, such as Figure 7 As shown, the operator first removes the aluminum plate, and then drives the flip plate 2 to rotate downward to an inclined state through the electric push rod 3. During the rotation, the flip plate 2 presses down the baffle 51, causing the side plate 52 to move down along the guide rod 53. The reset spring 55 is compressed. When the flip plate 2 rotates to the position of contacting the bottom side of the feed port 41, the baffle 51 does not block the feed port 41. At this time, the lower end of the flip plate 2 (i.e. the end away from the rotating shaft 22) enters the interior of the receiving box 4 through the feed port 41. A gap is formed between its lower end and the worktable 1. The opening of the second enclosure 21 faces the gap. The debris accumulated on the flip plate 2 slides into the interior of the receiving box 4 along the gap under the action of gravity.

[0025] To improve the efficiency of debris removal, a vibration motor 6 is fixedly installed in the middle of the lower side wall of the tilting plate 2. The vibration motor 6 is electrically connected to an external control device. When the control device controls the electric push rod 3 to rotate the tilting plate 2 downward to an inclined state, the control device starts the vibration motor 6. The vibration motor 6 drives the tilting plate 2 to perform high-frequency micro-vibration, which accelerates the sliding of debris.

[0026] The receiving box 4 is equipped with a conveying mechanism 7 inside. The conveying mechanism 7 is used to efficiently output the debris falling into the receiving box 4. A discharge port 42 is opened at the bottom of one side of the receiving box 4. An inclined slide 43 is fixedly connected to the bottom of the receiving box 4 at the position corresponding to the discharge port 42. The slide 43 is located directly below the discharge port 42. The bottom of the receiving box 4 is designed as a semi-cylindrical structure to facilitate the collection of debris. The structure of the conveying mechanism 7 is detailed below. The conveying mechanism 7 includes an auger blade 72 that is coaxially rotatably installed inside the receiving box 4. A servo motor 71 is fixedly installed on the side of the receiving box 4 away from the discharge port 42. The output shaft of the servo motor 71 is coaxially fixedly connected to the auger blade 72, thereby providing rotational power for the auger blade 72.

[0027] After the operator visually observes that the debris inside the receiving box 4 has been mostly cleared, the operator turns off the vibration motor 6 through the control equipment, and then manipulates the electric push rod 3 to restore the tilting plate 2 to a horizontal position. At this time, the reset spring 55 pushes the baffle 51 upward, re-sealing the feed inlet 41. Then, the servo motor 71 is started to drive the auger blades 72 to rotate. The auger blades 72 push the debris inside the receiving box 4 towards the discharge port 42. During this process, the baffle 51 prevents the debris inside the receiving box 4 from falling from the feed inlet 41, reducing the cleaning burden on the operator. The debris is finally discharged through the discharge port 42 to the slide 43 and falls into the preset collection container below, thus achieving efficient cleaning and collection of debris.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A chip collection device for aluminum product processing, comprising a workbench (1), characterized in that: A through slot (12) is provided in the middle of the workbench (1), and a flip plate (2) is provided inside the through slot (12). The flip plate (2) is rotatably connected to the workbench (1) via a rotating shaft (22). A drive mechanism is provided on the workbench (1) for driving the flip plate (2) to rotate around the rotating shaft (22). A receiving box (4) is fixedly installed on the lower side wall of the workbench (1). A feed inlet (41) is provided on the top of the receiving box (4) near the flip plate (2). A sealing assembly (5) is provided on the receiving box (4) near the flip plate (2). The sealing assembly (5) includes a sliding... A baffle (51) is mounted on the receiving box (4). The upper side wall of the baffle (51) contacts the lower side wall of the flip plate (2). When the flip plate (2) is in a horizontal state, the baffle (51) blocks the feed port (41). When the drive mechanism drives the flip plate (2) to rotate downward around the rotating shaft (22) to an inclined state, the flip plate (2) presses down the baffle (51) so that the baffle (51) moves to the lower side of the feed port (41) until one end of the flip plate (2) rotates through the feed port (41) into the inside of the receiving box (4). The inside of the receiving box (4) is provided with a conveying mechanism (7) for conveying debris.

2. The chip collection device for aluminum product processing according to claim 1, characterized in that: The sealing assembly (5) also includes two side plates (52) that are symmetrically fixedly connected to the side of the baffle (51) away from the receiving box (4). The lower side wall of the workbench (1) is threaded with a guide rod (53) at the corresponding position of each side plate (52). The lower end of the guide rod (53) slides through the corresponding side plate (52) and is fixedly connected with an end cap (54).

3. The chip collection device for aluminum product processing according to claim 2, characterized in that: A return spring (55) sleeved on the guide rod (53) is provided between the upper side wall of the end cap (54) and the upper side wall of the side plate (52). The return spring (55) pushes the side plate (52) away from the end cap (54).

4. The chip collection device for aluminum product processing according to claim 1, characterized in that: The bottom of one side of the receiving box (4) is provided with a discharge port (42). The bottom of the receiving box (4) is fixedly connected with an inclined slide (43) at the position corresponding to the discharge port (42). The slide (43) is located directly below the discharge port (42).

5. The chip collection device for aluminum product processing according to claim 4, characterized in that: The bottom of the receiving box (4) is set as a semi-cylindrical structure. The conveying mechanism (7) includes an auger blade (72) coaxially rotatably installed inside the receiving box (4). A servo motor (71) is fixedly installed on the side of the receiving box (4) away from the discharge port (42). The output shaft of the servo motor (71) is coaxially fixedly connected to the auger blade (72).

6. The chip collection device for aluminum product processing according to claim 1, characterized in that: A second C-shaped enclosure (21) is fixedly connected to the edge of the upper side wall of the flip plate (2), and a first enclosure (11) is fixedly connected to the upper side wall of the workbench (1). When the flip plate (2) is rotated to a horizontal state, the second enclosure (21) and the first enclosure (11) together form a square frame.

7. The chip collection device for aluminum product processing according to claim 1, characterized in that: The drive mechanism includes two electric push rods (3) that are symmetrically hinged to the lower side wall of the worktable (1), and the piston rod end of the electric push rod (3) is hinged to the lower side wall of the flip plate (2).

8. The chip collection device for aluminum product processing according to claim 1, characterized in that: Guide grooves (511) are provided on both ends of the baffle (51), and a positioning block (44) is fixedly connected to the receiving box (4) at the position corresponding to each guide groove (511). The positioning block (44) is slidably assembled inside the corresponding guide groove (511).

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