Double-station automatic lapping machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 泊头市特安钢化玻璃有限公司
- Filing Date
- 2025-07-08
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中存在的单工位磨边机在完成上片、磨边、下片等一系列操作时,各工序需依次进行,导致设备运行存在大量闲置等待时间,降低了钢化玻璃磨边加工效率的缺点,而提出的一种双工位自动上片磨边机
通过每次钢化玻璃加工完成后,第二气动吸附件将旋转件上已磨边的钢化玻璃取下,第一气动吸附件将皮带输送机构上靠近支撑架一侧的钢化玻璃吸附并转移至旋转件上,双工位自动上料有效减少了设备等待时间,提升了钢化玻璃的磨边效率。
Smart Images

Figure CN224601232U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tempered glass production technology, and in particular to a dual-station automatic glass loading and edge grinding machine. Background Technology
[0002] The tempered glass edging process is a crucial step in ensuring the quality and safety of the glass. Its standard process is rigorous and orderly. The tempered glass to be processed is placed on the worktable of the edging machine by manual or automated equipment. Automated equipment usually uses a vacuum suction cup robotic arm to grip the glass, ensuring that the glass is placed stably and avoiding bumps and damage.
[0003] Depending on the intended use and design requirements of the glass, different types of grinding wheels are selected to grind the glass edges, resulting in different edge shapes. Traditional ordinary edging machines generally adopt a single-station design. Since there is only one station, when a single-station edging machine completes a series of operations such as loading, edging, and unloading, each process must be performed sequentially, resulting in a large amount of idle waiting time during equipment operation and reducing the efficiency of tempered glass edging processing. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing single-station edging machines, which require each step to be performed sequentially when completing a series of operations such as loading, edging, and unloading tempered glass, resulting in a large amount of idle waiting time and reduced processing efficiency. Therefore, this invention proposes a dual-station automatic loading and edging machine.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: Design a dual-station automatic tempered glass loading and edging machine, including a fixed frame connected to the ground, a belt conveyor mechanism connected to the fixed frame, a correction mechanism for adjusting the position of tempered glass connected to the fixed frame, a support frame connected to the ground, a rotating component for driving the tempered glass to rotate connected to the bottom end of the support frame, an edging mechanism for tempered glass processing connected to the upper end of the support frame, a horizontal moving component connected to the ground, a first movable frame slidably connected to the horizontal moving component, a first pneumatic suction component connected to the first movable frame, a second movable frame slidably connected to the horizontal moving component, and a second pneumatic suction component connected to the second movable frame.
[0006] Preferably, the belt conveyor mechanism includes a motor, which is fixedly connected to a fixed frame. The output end of the motor is connected to a plurality of first rotating wheels at equal intervals along the length direction. A fixed shaft is rotatably connected to the fixed frame. A plurality of second rotating wheels are connected to the fixed shaft at equal intervals along the length direction. Each of the plurality of second rotating wheels is connected to a corresponding first rotating wheel by a belt.
[0007] Preferably, the correction mechanism includes two symmetrically arranged electric telescopic rods, which are connected to both sides of the fixed frame. Each electric telescopic rod has a movable block fixedly connected to its telescopic end. The belt is located between the two movable blocks, and each movable block has several limiting shafts rotatably connected at equal intervals along its length at its upper end.
[0008] Preferably, each of the limiting shafts is fitted with a first elastic sleeve.
[0009] Preferably, the fixing frame is connected to an anti-denting mechanism for preventing belt denting. The anti-denting mechanism includes two symmetrically arranged fixing seats, which are fixedly connected to the fixing frame. A support roller is rotatably connected between the two fixing seats, and a second elastic sleeve is sleeved on the support roller.
[0010] Preferably, the second elastic sleeve is a rubber sleeve.
[0011] Preferably, the support frame is connected to an air washing mechanism, which includes an air pump. The air pump is fixedly connected to the support frame, and the outlet end of the air pump is connected to a metal pipe. One end of the metal pipe is connected to an arc pipe, which is directly opposite the grinding head of the edge grinding mechanism. An air outlet is provided on the arc pipe.
[0012] Preferably, the air outlet is provided in several portions and is evenly distributed along the arc direction of the circular tube.
[0013] Preferably, the inlet end of the air pump is connected to a dustproof net.
[0014] The dual-station automatic sheet grinding machine proposed in this utility model has the following advantages: After each tempered glass processing is completed, the second pneumatic suction unit removes the edge-ground tempered glass from the rotating part, while the first pneumatic suction unit adsorbs and transfers the tempered glass on the belt conveyor near the support frame to the rotating part. The dual-station automatic feeding effectively reduces equipment waiting time and improves the edge-ground efficiency of tempered glass. Attached Figure Description
[0015] Figure 1 A schematic diagram of the structure of a dual-station automatic loading and edge grinding machine proposed in this utility model. Figure 1 ; Figure 2 A schematic diagram of the structure of a dual-station automatic loading and edge grinding machine proposed in this utility model. Figure 2 ; Figure 3 for Figure 2 A magnified view of the structure at point A above; Figure 4This is a schematic diagram of the connection between the support frame and the air washing mechanism in a dual-station automatic loading and edging machine proposed in this utility model.
[0016] In the diagram: 1. Fixed frame; 2. Belt conveyor mechanism; 3. Correction mechanism; 4. Support frame; 5. Rotating component; 6. Extruding component; 7. Edge grinding mechanism; 8. Horizontal moving component; 9. First movable frame; 10. First pneumatic adsorption component; 11. Second movable frame; 12. Second pneumatic adsorption component; 13. Anti-denting mechanism; 14. Air washing mechanism; 21. Motor; 22. First rotating wheel; 23. Fixed shaft; 24. Second rotating wheel; 25. Belt; 31. Electric telescopic rod; 32. Movable block; 33. Limiting shaft; 34. First elastic sleeve; 131. Fixed seat; 132. Support roller; 133. Second elastic sleeve; 141. Air pump; 142. Metal pipe; 143. Arc pipe; 144. Air outlet; 145. Dustproof net. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0018] Example 1: Refer to Figure 1-3 A dual-station automatic tempered glass edging machine includes a fixed frame 1 connected to the ground, a belt conveyor mechanism 2 connected to the fixed frame 1, a correction mechanism 3 for adjusting the position of tempered glass connected to the fixed frame 1, a support frame 4 connected to the ground, a rotating component 5 for driving the tempered glass to rotate connected to the bottom end of the support frame 4, a pressing component 6 for limiting the position of the tempered glass on the rotating component 5 connected to the upper end of the support frame 4, an edging mechanism 7 for processing tempered glass connected to the upper end of the support frame 4, a horizontal moving component 8 connected to the ground, a first movable frame 9 slidably connected to the horizontal moving component 8, a first pneumatic suction component 10 connected to the first movable frame 9, a second movable frame 11 slidably connected to the horizontal moving component 8, and a second pneumatic suction component 12 connected to the second movable frame 11.
[0019] Work process: The tempered glass on the ground is placed on the belt conveyor 2 by the feeding mechanism, ensuring that two pieces of tempered glass are always kept on the belt conveyor 2. Initially, a piece of tempered glass is placed on the upper end of the rotating part 5, and the tempered glass is located between the first pneumatic adsorption part 10 and the second pneumatic adsorption part 12. Then, the pressing part 6 is started and moves downward a set distance to press and contact the tempered glass on the rotating part 5. After the rotating part 5 is started, it drives the tempered glass to rotate. The end of the pressing part 6 rotates with the tempered glass. At the same time, the edge grinding mechanism 7 is started to perform edge grinding on the rotating tempered glass. After the tempered glass edge grinding is completed, the extrusion member 6 moves upward to reset, and the horizontal moving member 8 is activated, driving the first movable frame 9 and the second movable frame 11 to move synchronously towards the fixed frame 1 a set distance. The first movable frame 9 drives the first pneumatic suction member 10 to move above the tempered glass on the belt conveyor mechanism 2 near the support frame 4. The second movable frame 11 drives the second pneumatic suction member 12 to move directly above the rotating member 5. Subsequently, the first pneumatic suction member 10 is activated, adsorbing and lifting the tempered glass on the belt conveyor mechanism 2 near the support frame 4. At the same time, the second pneumatic suction member 12... Attachment 12 adsorbs and lifts the polished tempered glass on the rotating part 5. The horizontal moving part 8 drives the first movable frame 9 and the second movable frame 11 to move a set distance towards the support frame 4. The first pneumatic adsorption part 10 places the tempered glass on the rotating part 5. The second pneumatic adsorption part 12 moves the polished tempered glass onto the conveyor. After that, the horizontal moving part 8 drives the first movable frame 9 and the second movable frame 11 to move a set distance towards the fixed frame 1. At this time, the tempered glass on the rotating part 5 is once again located between the first pneumatic adsorption part 10 and the second pneumatic adsorption part 12. When the tempered glass on the side of the belt conveyor mechanism 2 closest to the support frame 4 is adsorbed and transferred to the rotating part 5, the belt conveyor mechanism 2 starts and moves another piece of tempered glass a set distance toward the support frame 4. At this time, an empty space appears on the side of the belt conveyor mechanism 2 away from the support frame 4. The feeding mechanism adsorbs the tempered glass on the ground and places it in the empty space, ensuring that there are always two pieces of tempered glass on the belt conveyor mechanism 2. After each tempered glass processing is completed, the second pneumatic adsorption component 12 removes the edge-ground tempered glass from the rotating part 5, and the first pneumatic adsorption component 10 adsorbs the tempered glass on the side of the belt conveyor mechanism 2 closest to the support frame 4 and transfers it to the rotating part 5. The dual-station automatic feeding effectively reduces equipment waiting time and improves the edge-ground efficiency of tempered glass.
[0020] Example 2: During the conveying of tempered glass, the movement of the tempered glass is not stable. (Refer to...) Figure 2 As another preferred embodiment of the present invention, the difference from embodiment 1 is that the belt conveyor mechanism 2 includes a motor 21, the motor 21 is fixedly connected to the fixed frame 1, the output end of the motor 21 is connected with a plurality of first rotating wheels 22 at equal intervals along the length direction, the fixed frame 1 is rotatably connected to a fixed shaft 23, the fixed shaft 23 is connected with a plurality of second rotating wheels 24 at equal intervals along the length direction, and a belt 25 is connected between each of the plurality of second rotating wheels 24 and the corresponding first rotating wheels 22; After the motor 21 starts, it drives the first rotating wheel 22 to rotate. The first rotating wheel 22 drives the second rotating wheel 24 to rotate through the belt 25. After the belt 25 rotates, it transports the tempered glass, and the tempered glass moves smoothly.
[0021] Example 3: When tempered glass is placed on the belt conveyor mechanism 2, the tempered glass is prone to shifting. (Refer to...) Figure 3 As another preferred embodiment of this utility model, the difference from embodiment 2 is that the correction mechanism 3 includes two symmetrically arranged electric telescopic rods 31, which are connected to both sides of the fixed frame 1. Each electric telescopic rod 31 has a movable block 32 fixedly connected to its telescopic end. The belt 25 is located between the two movable blocks 32. The upper end of each movable block 32 is rotatably connected to several limiting shafts 33 at equal intervals along the length direction. Each limiting shaft 33 is fitted with a first elastic sleeve 34. When the tempered glass is being straightened, the two electric telescopic rods 31 are started synchronously, driving their respective movable blocks 32 to move a set distance toward the belt 25. Each movable block 32 drives the corresponding limiting shaft 33 to move, so that the limiting shafts 33 on both sides contact the tempered glass through the first elastic sleeve 34, which can effectively limit the glass on the belt 25, ensuring that the tempered glass is always in the middle position and preventing deviation during processing.
[0022] Example 4: When the belt 25 is conveying tempered glass, the belt 25 is compressed and dented, thus affecting the conveying of the tempered glass. (Refer to...) Figure 2 As another preferred embodiment of the present invention, the difference from embodiment 2 is that the fixing frame 1 is connected to an anti-denting mechanism 13 for preventing the belt 25 from denting. The anti-denting mechanism 13 includes two symmetrically arranged fixing seats 131, which are fixedly connected to the fixing frame 1. A support roller 132 is rotatably connected between the two fixing seats 131. A second elastic sleeve 133 is sleeved on the support roller 132. The second elastic sleeve 133 is a rubber sleeve. The fixed seat 131 fixes the support roller 132. When the belt 25 is concave downward, the support roller 132 supports and limits the concave belt 25 to prevent it from concave downward, thereby improving the conveying effect of tempered glass.
[0023] Example 5: After the edge grinding mechanism 7 performs edge grinding on the tempered glass, the grinding debris adheres to the grinding head of the edge grinding mechanism 7, thereby reducing the edge grinding effect of the edge grinding mechanism 7. (Refer to...) Figure 4 As another preferred embodiment of this utility model, the difference from embodiment 1 is that the support frame 4 is connected to an air washing mechanism 14. The air washing mechanism 14 includes an air pump 141, which is fixedly connected to the support frame 4. The outlet end of the air pump 141 is connected to a metal pipe 142, and one end of the metal pipe 142 is connected to an arc pipe 143. The arc pipe 143 is directly opposite the grinding head of the edge grinding mechanism 7. An air outlet 144 is provided on the arc pipe 143. Several air outlets 144 are provided and are evenly distributed along the arc direction of the arc pipe 143. The inlet end of the air pump 141 is connected to a dustproof net 145. After the air pump 141 is started, it draws in air. The dust filter 145 filters the air. The filtered air is then transported through the metal pipe 142 into the arc pipe 143 and finally discharged from the air outlet 144. The discharged air cleans the grinding head of the edge grinding mechanism 7 with air jets, thereby maintaining the processing effect of the grinding head.
[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A dual-station automatic sheet loading and edge grinding machine, comprising a fixed frame (1) connected to the ground, characterized in that, in: A belt conveyor mechanism (2) is connected to the fixed frame (1). A correction mechanism (3) for adjusting the position of tempered glass is connected to the fixed frame (1). A support frame (4) is connected to the ground. A rotating component (5) for driving the tempered glass to rotate is connected to the bottom end of the support frame (4). A grinding mechanism (7) for processing tempered glass is connected to the upper end of the support frame (4). A horizontal moving component (8) is connected to the ground. A first movable frame (9) is slidably connected to the horizontal moving component (8). A first pneumatic adsorption component (10) is connected to the first movable frame (9). A second movable frame (11) is slidably connected to the horizontal moving component (8). A second pneumatic adsorption component (12) is connected to the second movable frame (11).
2. The dual-station automatic sheet loading and edge grinding machine according to claim 1, characterized in that, The belt conveyor mechanism (2) includes a motor (21), which is fixedly connected to a fixed frame (1). The output end of the motor (21) is connected to a plurality of first rotating wheels (22) at equal intervals along the length direction. A fixed shaft (23) is rotatably connected to the fixed frame (1). A plurality of second rotating wheels (24) are connected to the fixed shaft (23) at equal intervals along the length direction. A belt (25) is connected between each of the plurality of second rotating wheels (24) and the corresponding first rotating wheel (22).
3. The dual-station automatic sheet loading and edge grinding machine according to claim 1, characterized in that, The correction mechanism (3) includes two symmetrically arranged electric telescopic rods (31), which are connected to both sides of the fixed frame (1). Each electric telescopic rod (31) has a movable block (32) fixedly connected to its telescopic end. The belt (25) is located between the two movable blocks (32). Each movable block (32) has several limiting shafts (33) rotatably connected at equal intervals along its length at its upper end.
4. The dual-station automatic sheet loading and edge grinding machine according to claim 3, characterized in that, Each of the limiting shafts (33) is fitted with a first elastic sleeve (34).
5. The dual-station automatic sheet loading and edge grinding machine according to claim 2, characterized in that, The fixing frame (1) is connected to an anti-denting mechanism (13) for preventing the belt (25) from denting. The anti-denting mechanism (13) includes two symmetrically arranged fixing seats (131). The two symmetrically arranged fixing seats (131) are fixedly connected to the fixing frame (1). A support roller (132) is rotatably connected between the two fixing seats (131). A second elastic sleeve (133) is sleeved on the support roller (132).
6. The dual-station automatic sheet loading and edge grinding machine according to claim 5, characterized in that, The second elastic sleeve (133) is a rubber sleeve.
7. The dual-station automatic sheet loading and edge grinding machine according to claim 1, characterized in that, The support frame (4) is connected to an air washing mechanism (14), which includes an air pump (141). The air pump (141) is fixedly connected to the support frame (4). The outlet end of the air pump (141) is connected to a metal pipe (142). One end of the metal pipe (142) is connected to an arc pipe (143). The arc pipe (143) is directly opposite the grinding head of the edge grinding mechanism (7). An air outlet (144) is provided on the arc pipe (143).
8. The dual-station automatic sheet loading and edge grinding machine according to claim 7, characterized in that, The air outlet (144) is provided with several outlets that are evenly distributed along the arc direction of the arc tube (143).
9. The dual-station automatic sheet loading and edge grinding machine according to claim 8, characterized in that, The air pump (141) is connected to a dustproof net (145) at its inlet end.