A device for trimming the seam weld flash of a steel drum
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI HENGZHI PACKAGING CO LTD
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]为了弥补现有技术的不足,钢桶缝焊毛边修整时适应性差、精度不足及定位不稳的问题,本实用新型提出一种钢桶缝焊毛边修整装置
1.本实用新型通过活动件的结构设计,通过伺服电机驱动齿轮与齿条啮合,带动活动架沿滑轨平稳移动,实现钢桶的精准定位输送,解决了传统装置对不同规格钢桶适应性差的问题,提高了毛边修整的定位精度;
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Figure CN224601259U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of burr trimming, specifically a device for trimming burrs on the seams of steel barrels. Background Technology
[0002] Seam welding is a resistance welding process that forms a continuous weld seam by continuously rolling a roller electrode, and is often used for joining thin plate structures. After welding, the weld seam edges may develop burrs due to excessive current, uneven pressure, electrode wear, or gaps in plate assembly, which not only affect the appearance and dimensional accuracy, but may also lead to stress concentration, scratches on the workpiece or personnel, requiring repair.
[0003] Currently, existing technologies still have the following shortcomings: Firstly, the position of the repair mechanism is fixed and cannot be flexibly adjusted according to the diameter of the steel drum and the position of the weld, resulting in poor adaptability to steel drums of different specifications. Secondly, the angle of the grinding wheel is not adjustable, which makes it difficult to thoroughly remove burrs in different directions at the joint of the steel drum, and easily leads to uneven local repairs. Third, the steel drum lacks a stable positioning and guiding structure during the trimming process, and is prone to displacement due to vibration, resulting in a decrease in the trimming accuracy of the rough edges.
[0004] Therefore, a device for trimming burrs on the weld seams of steel barrels is proposed to address the above problems. Summary of the Invention
[0005] To overcome the shortcomings of existing technologies, such as poor adaptability, insufficient precision, and unstable positioning during the trimming of welded edges on steel drums, this utility model proposes a device for trimming welded edges on steel drums.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The steel barrel seam weld burr trimming device of this utility model includes a main body, and a movable trimming component is provided on the top of the main body. The movable trimming component includes a movable part and a grinding part. The movable part includes a fixed frame installed on the top of the main body. Two slide rails are fixedly installed on the top of the fixed frame. Several sliders are slidably installed on the two slide rails respectively. Several sliders are fixedly installed on the bottom of the movable frame. A placement frame is fixedly installed on the top of the movable frame.
[0007] Preferably, the movable component further includes a rack, which is fixedly installed on one side of the movable frame, and a gear is meshed with the bottom of the rack, the gear being fixedly installed at the output end of the servo motor.
[0008] Preferably, the grinding component includes a hydraulic cylinder, a piston rod is movably mounted on the output end of the hydraulic cylinder, a connecting rod is hinged to one end of the piston rod, and a rotating frame is hinged to the other end of the connecting rod.
[0009] Preferably, the grinding component further includes a stepper motor, which is fixedly mounted on the top of the rotating frame. A drive pulley is fixedly mounted on the output end of the stepper motor. An abrasive belt is driven to the outer surface of the drive pulley. A support pulley and a driven pulley are driven to the other side of the abrasive belt. The support pulley and the driven pulley are rotatably mounted in the inner cavity of the adjusting arm. The adjusting arm is fixedly mounted on one side of the rotating frame.
[0010] Preferably, the main body includes a base, and a protective cover is fixedly installed on one side of the base.
[0011] Preferably, a servo motor is fixedly installed on one side of the base, a hydraulic cylinder is hinged to one side of the base, and a rotating frame is hinged to the top of the base.
[0012] The advantages of this utility model are: 1. This utility model, through the structural design of the moving parts, uses a servo motor to drive the gear and rack to mesh, thereby driving the movable frame to move smoothly along the slide rail, achieving precise positioning and conveying of the steel drum. This solves the problem of poor adaptability of traditional devices to steel drums of different specifications and improves the positioning accuracy of burr trimming. 2. Through the structural design of the grinding component, the hydraulic cylinder adjusts the angle of the rotating frame via a connecting rod, and the grinding belt transmission structure driven by a stepper motor can adapt to the trimming of burrs at different directions at the weld seam of the steel barrel, solving the problem of uneven grinding at a single angle and improving the device's adaptability to handling complex burrs. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is an exploded view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the movable component structure of this utility model; Figure 4 This is an exploded view of the grinding component structure of this utility model; Figure 5 This is an exploded view of the main structure of this utility model.
[0015] In the diagram: 1. Main body; 2. Movable trimming component; 3. Movable part; 4. Grinding part; 11. Base; 12. Protective cover; 21. Fixing frame; 22. Slide rail; 23. Servo motor; 24. Slider; 25. Movable frame; 26. Placement frame; 27. Rack; 28. Gear; 31. Hydraulic cylinder; 32. Piston rod; 33. Connecting rod; 34. Rotating frame; 35. Adjusting arm; 36. Stepper motor; 37. Driving pulley; 38. Abrasive belt; 39. Driven pulley; 41. Support pulley. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0017] Please see Figures 1-5 As shown, a steel barrel seam weld burr trimming device includes a main body 1. A movable trimming component 2 is provided on the top of the main body 1. The movable trimming component 2 includes a movable part 3 and a grinding part 4. The movable part 3 includes a fixed frame 21 installed on the top of the main body 1. Two slide rails 22 are fixedly installed on the top of the fixed frame 21. Several sliders 24 are slidably installed on the two slide rails 22 respectively. Several sliders 24 are fixedly installed on the bottom of the movable frame 25. A placement frame 26 is fixedly installed on the top of the movable frame 25. During operation, the steel drum to be repaired is placed on the placement rack 26. The movable rack 25 slides along the slide rail 22 via the bottom slider 24, moving the steel drum to the grinding position. The cooperation between the slide rail 22 and the slider 24 ensures that the movement is smooth and without deviation, providing a foundation for subsequent precise repair.
[0018] Furthermore, the movable component 3 also includes a rack 27, which is fixedly installed on one side of the movable frame 25. The bottom of the rack 27 is meshed with a gear 28, which is fixedly installed on the output end of the servo motor 23. During operation, the servo motor 23 starts and drives the gear 28 to rotate. The gear 28 meshes with the rack 27 to drive the movable frame 25 to move linearly along the slide rail 22. Through the precise control of the servo motor 23, the steel barrel can be moved at a fixed distance to meet the trimming needs of burrs in different positions.
[0019] Furthermore, the grinding component 4 includes a hydraulic cylinder 31, a piston rod 32 is movably mounted on the output end of the hydraulic cylinder 31, a connecting rod 33 is hinged to one end of the piston rod 32, and a rotating frame 34 is hinged to the other end of the connecting rod 33. During operation, the hydraulic cylinder 31 drives the piston rod 32 to extend and retract, which in turn drives the rotating frame 34 to rotate around the hinge point of the base 11 via the connecting rod 33, thereby adjusting the contact angle between the abrasive belt 38 and the weld burrs on the steel barrel, adapting to the trimming of burrs in different tilt directions.
[0020] Furthermore, the grinding component 4 also includes a stepper motor 36, which is fixedly mounted on the top of the rotating frame 34. The output end of the stepper motor 36 is fixedly mounted with a drive pulley 37. The outer surface of the drive pulley 37 is connected to a sanding belt 38. The other side of the sanding belt 38 is connected to a support pulley 41 and a driven pulley 39. The support pulley 41 and the driven pulley 39 are rotatably mounted in the inner cavity of the adjusting arm 35. The adjusting arm 35 is fixedly mounted on one side of the rotating frame 34. During operation, the stepper motor 36 drives the drive pulley 37 to rotate, and the abrasive belt 38 rotates at high speed under the support of the drive pulley 37, the driven pulley 39 and the support pulley 41 to grind and repair the burrs on the weld seams of the steel drum. The support pulley 41 can enhance the tension of the abrasive belt 38 to ensure uniform grinding force. The adjusting arm 35 can finely adjust the position of the pulley to adapt to the treatment of burrs of different thicknesses.
[0021] Furthermore, the main body 1 includes a base 11, and a protective cover 12 is fixedly installed on one side of the base 11; During operation, the protective cover 12 can block metal shavings generated during the grinding process from flying, protecting the operator's safety and reducing the contamination of other parts of the equipment by the shavings.
[0022] Furthermore, a servo motor 23 is fixedly installed on one side of the base 11, a hydraulic cylinder 31 is hinged to one side of the base 11, and a rotating frame 34 is hinged to the top of the base 11. During operation, the base 11 provides stable support for the servo motor 23, hydraulic cylinder 31 and rotating frame 34, ensuring that each component maintains structural rigidity during operation and reducing the impact of vibration on the finishing accuracy.
[0023] Working principle: The steel drum to be repaired is placed on the placement rack 26. The servo motor 23 drives the movable frame 25 to move along the slide rail 22 through the meshing of the gear 28 and the rack 27, accurately delivering the steel drum to the grinding area. Subsequently, the hydraulic cylinder 31 adjusts the angle of the rotating frame 34 through the piston rod 32 and the connecting rod 33, so that the abrasive belt 38 fits against the weld burrs of the steel drum. The stepper motor 36 drives the abrasive belt 38 to rotate at high speed to grind and repair the burrs. The protective cover 12 protects against flying debris. During the repair process, the movement of the steel drum is controlled by the servo motor 23, which can realize the fully automated repair process and ensure that the burrs are treated evenly and accurately.
[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A device for trimming burrs on welded seams of steel drums, comprising a main body (1), characterized in that: The top of the main body (1) is provided with a movable trimming component (2), which includes a movable part (3) and a grinding part (4); the movable part (3) includes a fixed frame (21) installed on the top of the main body (1), and two slide rails (22) are fixedly installed on the top of the fixed frame (21). Several sliders (24) are slidably installed on the two slide rails (22), and several sliders (24) are fixedly installed on the bottom of the movable frame (25). A placement frame (26) is fixedly installed on the top of the movable frame (25).
2. The steel drum seam weld burr trimming device according to claim 1, characterized in that: The movable component (3) also includes a rack (27), which is fixedly installed on one side of the movable frame (25). The bottom of the rack (27) is meshed with a gear (28), which is fixedly installed on the output end of the servo motor (23).
3. The steel drum seam weld burr trimming device according to claim 1, characterized in that: The grinding component (4) includes a hydraulic cylinder (31), and a piston rod (32) is movably mounted on the output end of the hydraulic cylinder (31). One end of the piston rod (32) is hinged to a connecting rod (33), and the other end of the connecting rod (33) is hinged to a rotating frame (34).
4. The steel drum seam weld burr trimming device according to claim 3, characterized in that: The grinding component (4) also includes a stepper motor (36), which is fixedly installed on the top of the rotating frame (34). The output end of the stepper motor (36) is fixedly installed with a drive pulley (37). The outer surface of the drive pulley (37) is connected to a sanding belt (38). The other side of the sanding belt (38) is connected to a support pulley (41) and a driven pulley (39). The support pulley (41) and the driven pulley (39) are rotatably installed in the inner cavity of the adjusting arm (35). The adjusting arm (35) is fixedly installed on one side of the rotating frame (34).
5. The steel drum seam weld burr trimming device according to claim 1, characterized in that: The main body (1) includes a base (11), and a protective cover (12) is fixedly installed on one side of the base (11).
6. The steel drum seam weld burr trimming device according to claim 5, characterized in that: A servo motor (23) is fixedly installed on one side of the base (11), a hydraulic cylinder (31) is hinged to one side of the base (11), and a rotating frame (34) is hinged to the top of the base (11).