A kind of automatic polishing device before welding stiffening rib

Abstract

The utility model relates to a kind of stiffened rib automatic polishing device before welding, including a pedestal;Conveying unit is installed on pedestal, including conveying roller, conveying motor and support roller, support roller has a pair, conveying roller has a pair, distribute in the two sides of stiffened rib rib plate, and with the side wall of stiffened rib rib plate is inlaid, conveying roller is rotated by conveying motor drive;Polishing unit is installed on pedestal, including polishing grinding wheel and polishing motor, polishing grinding wheel distributes in the two sides of stiffened rib rib plate, and polishing grinding wheel with the side wall of stiffened rib rib plate is inlaid, polishing grinding wheel is rotated by polishing motor drive installed on pedestal, realize the polishing of the surface of stiffened rib rib plate.The polishing device in the utility model, through the cooperative work between pedestal, conveying unit and polishing unit, realize the automatic polishing before welding to stiffened rib, improve polishing efficiency and quality, ensure the uniformity of rust removal degree, avoid the security risk brought by manual operation simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of stiffening rib processing, and in particular to an automatic grinding device for stiffening ribs before welding. Background Technology

[0002] In today's era, the welding technology for orthotropic plate elements such as U-ribs, I-ribs, T-ribs, and L-ribs is highly mature. These elements are widely used in numerous railway and highway bridges. As a key component, the welding quality of stiffening ribs is directly and closely related to the service life of the bridge. Currently, whether using advanced automated equipment or relying on professional manual operation, the assembly of stiffening ribs can be effectively achieved.

[0003] However, in the grinding process before assembling and welding the stiffening ribs, manual grinding and rust removal still requires tools such as hand-held grinding wheels. This method has many drawbacks, such as low efficiency, difficulty in uniform rust removal, and poor safety during operation. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide an automatic grinding device for stiffening ribs before welding, which can realize automatic grinding of stiffening ribs before welding, improve grinding efficiency and quality, and ensure the safety of operators.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is: an automatic grinding device for stiffening ribs before welding, the innovation of which lies in: including A base; A conveying unit installed on a base includes conveying rollers, a conveying motor, and supporting rollers. There is a pair of supporting rollers distributed on both sides of the bottom end of the base along the long axis of the stiffening rib. There is a pair of conveying rollers distributed on both sides of the stiffening rib plate and in contact with the side wall of the stiffening rib plate. The conveying rollers are driven to rotate by the conveying motor installed on the base, which drives the entire base to reciprocate along the stiffening rib plate. A grinding unit mounted on a base includes a grinding wheel and a grinding motor. The grinding wheel is positioned between two supporting rollers and distributed on both sides of the stiffening rib plate. The grinding wheel is in contact with the side wall of the stiffening rib plate. The grinding wheel is driven to rotate by the grinding motor mounted on the base to grind the surface of the stiffening rib plate.

[0006] Furthermore, the base is also provided with a guide assembly, which includes guide plates distributed on both sides of the stiffening ribs, and guide wheels are also installed on the guide plates.

[0007] Furthermore, the guide plate includes an inclined plate and a first plate and a second plate connected to the inclined plate and distributed vertically. The top of the inclined plate is connected to the base, and the inclined plate is inclined from the connection between the inclined plate and the base towards the direction away from the conveying roller. The inclined plates of the two guide plates are distributed in a figure-eight shape, and the guide wheel is mounted on the second plate. The conveying motor and the conveying roller are connected by a first connecting rod, and the grinding motor and the grinding wheel are connected by a second connecting rod. A through hole is also provided on the first plate to allow the first connecting rod and the second connecting rod to pass through.

[0008] The advantages of this utility model are as follows: The grinding device in this utility model realizes automatic grinding of stiffening ribs before welding through the coordinated work of the base, conveying unit and grinding unit, which improves grinding efficiency and quality, ensures uniform rust removal, and avoids safety hazards caused by manual operation.

[0009] The guide components are designed to provide guidance and support between the grinding device and the stiffening ribs as the grinding device reciprocates along the ribs, preventing the grinding device from wobbling on the ribs and ensuring its stable movement. The two guide plates are arranged in a figure-eight pattern with horizontal flat plates, forming a triangular structure that makes the overall structure more stable.

[0010] In addition, the first plate cooperates with the first and second connecting rods to ensure that the conveying motor and the grinding motor can stably drive the rotation of the conveying roller and the grinding wheel, and to avoid the conveying roller and the grinding wheel from shaking. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the automatic grinding device for stiffening ribs before welding according to this utility model.

[0012] Figure 2 This is a side view of the automatic grinding device for stiffening ribs before welding according to this utility model.

[0013] Figure 3 This is a schematic diagram showing the cooperation between the grinding device and the stiffening rib in this utility model.

[0014] Figure 4 This is a side view showing the combination of the grinding device and the stiffening rib in this utility model. Detailed Implementation

[0015] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0016] like Figures 1-4 The automatic grinding device for stiffening ribs before welding is shown. In this embodiment, the stiffening rib 2 is specifically described using a U-rib as an example: Automatic polishing device includes A base 1, which is a rectangular plate.

[0017] The conveying unit installed on the base 1 includes conveying rollers, a conveying motor 12, and support rollers 13. There is a pair of support rollers 13, which are distributed on both sides of the bottom end of the base 1 along the long axis of the stiffening ribs 2. An annular groove for the stiffening ribs 2 to be embedded is also opened in the middle of the outer circumference of the support rollers 13. The two sides of the support rollers 13 are installed on the bottom end of the base 1 through the cooperation of a pair of support plates 131. The top of the support plates 131 is welded and fixed to the base 1. The two sides of the support rollers 13 are movably connected to the support plates 131 through the cooperation of bearings.

[0018] There is a pair of conveying rollers, distributed on both sides of the stiffening rib 2, and the outer circumferential wall of the conveying rollers is in contact with the side wall of the stiffening rib 2. The conveying rollers are driven to rotate by the conveying motor 12 mounted on the base 1, and drive the entire base 1 to reciprocate along the stiffening rib 2. The conveying motor 12 is connected to the conveying rollers through the cooperation of the first connecting rod, and drives the first connecting rod to rotate synchronously with the conveying rollers.

[0019] A grinding unit mounted on the base 1 includes a grinding wheel 17 and a grinding motor 11. The grinding wheel 17 is disposed between two supporting rollers 13 and is distributed on both sides of the stiffening rib 2. The outer circumferential wall of the grinding wheel 17 is in contact with the side wall of the stiffening rib 2. The grinding wheel 17 is driven to rotate by the grinding motor 11 mounted on the base 1 to grind the surface of the stiffening rib 2. The grinding motor 11 is connected to the grinding wheel 17 through the cooperation of the second connecting rod 19 and drives the second connecting rod 19 to rotate synchronously with the grinding wheel 17.

[0020] A guide assembly is also provided on the base 1. The guide assembly includes guide plates distributed on both sides of the stiffening rib 2, and guide wheels 14 are also installed on the guide plates.

[0021] The guide plate includes an inclined plate 16 and a first flat plate 18 and a second flat plate 15 connected to the inclined plate 16 and distributed vertically. The top of the inclined plate 16 is connected to the base 1, and the inclined direction of the inclined plate 16 gradually tilts away from the conveyor roller from the connection point between the inclined plate 16 and the base 1. The inclined plates 16 of the two guide plates are arranged in a V-shape, and the guide wheel 14 is mounted on the second flat plate. The guide assembly is designed to provide guidance and support between the grinding device and the rib plate when the entire grinding device reciprocates along the rib plate 2, preventing the grinding device from shaking on the rib plate 2 and ensuring stable movement of the grinding device. The V-shaped arrangement of the inclined plates 16 of the two guide plates, combined with the horizontally arranged first flat plate 18 and second flat plate 15, forms a triangular structure, making the overall structure more stable.

[0022] The first plate 18 also has through holes for the first connecting rod and the second connecting rod 19 to pass through. The first plate 18 cooperates with the first connecting rod and the second connecting rod 19 to ensure that the conveying motor 12 and the grinding motor 11 can stably drive the rotation of the conveying roller and the grinding wheel 17, and to avoid the conveying roller and the grinding wheel 17 from shaking during operation, which would lead to unstable conveying or unstable grinding.

[0023] Working principle: When grinding the stiffening rib 2, firstly, the entire grinding device is placed on the rib plate of the stiffening rib 2, so that the support roller is supported on the top of the rib plate of the stiffening rib 2. The grinding wheel 17, the conveying roller and the guide roller 14 are respectively located on both sides of the rib plate of the stiffening rib 2. Then, the conveying motor 12 drives the conveying roller to rotate, thereby driving the base 1 to move along the rib plate of the stiffening rib 2. Then, the grinding motor 11 drives the grinding wheel 17 to rotate. During the movement of the base 1, the two sides of the rib plate of the stiffening rib 2 are automatically ground, eliminating the need for manual grinding.

[0024] In this embodiment, a controller can be added to the base 1 to cooperate with the conveying motor 12 and the grinding motor 11. A position sensor can also be added to the base 1 to detect the position of the base 1 on the rib plate of the stiffening rib 2. The detection signal can be used to control the forward and reverse rotation of the conveying motor 12 and the start and stop of the grinding motor 11, thereby realizing fully automatic processing.

[0025] This invention eliminates the traditional method of manual grinding and rust removal using hand-held grinding wheels and other tools in the grinding process before stiffening rib assembly and welding, greatly improving grinding efficiency. In the past, manual grinding was inefficient and consumed a lot of time and labor costs, while this invention can complete the grinding task quickly and efficiently, greatly shortening the entire production cycle of stiffening rib assembly and welding.

[0026] Secondly, it effectively ensures uniformity in rust removal. Manual grinding, due to the subjectivity and variability of operation, often results in inconsistent rust removal, affecting subsequent welding quality and the overall performance of the bridge. This invention, through precise technical means, achieves a high degree of consistency in rust removal on the stiffening rib surface, providing a reliable foundation for high-quality welding operations.

[0027] Furthermore, it significantly improves operational safety. Manually using hand-held grinding wheels and other tools for rust removal poses certain safety risks, such as wheel breakage and operator injury. This invention avoids direct contact with dangerous grinding tools, reducing the probability of accidents and providing a safer working environment for workers.

[0028] Finally, it has promoted technological progress in the railway and highway bridge construction industry as a whole. This utility model's innovative improvement to the stiffening rib grinding process not only enhances the efficiency and quality of bridge construction but also sets a new technological benchmark for the industry, promoting the continuous development and improvement of related technologies.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. An automatic grinding device for stiffening ribs before welding, characterized in that: include A base; A conveying unit installed on a base includes conveying rollers, a conveying motor, and supporting rollers. There is a pair of supporting rollers distributed on both sides of the bottom end of the base along the long axis of the stiffening rib. There is a pair of conveying rollers distributed on both sides of the stiffening rib plate and in contact with the side wall of the stiffening rib plate. The conveying rollers are driven to rotate by the conveying motor installed on the base, which drives the entire base to reciprocate along the stiffening rib plate. A grinding unit mounted on a base includes a grinding wheel and a grinding motor. The grinding wheel is positioned between two supporting rollers and distributed on both sides of the stiffening rib plate. The grinding wheel is in contact with the side wall of the stiffening rib plate. The grinding wheel is driven to rotate by the grinding motor mounted on the base to grind the surface of the stiffening rib plate.

2. The automatic grinding device for stiffening ribs before welding according to claim 1, characterized in that: The base is also provided with a guide assembly, which includes guide plates distributed on both sides of the stiffening ribs, and guide wheels are also installed on the guide plates.

3. The automatic grinding device for stiffening ribs before welding according to claim 2, characterized in that: The guide plate includes an inclined plate and a first plate and a second plate connected to the inclined plate and distributed vertically. The top of the inclined plate is connected to the base, and the inclined plate is inclined from the connection between the inclined plate and the base towards the direction away from the conveying roller. The inclined plates of the two guide plates are distributed in a figure-eight shape, and the guide wheel is installed on the second plate. The conveying motor and the conveying roller are connected by a first connecting rod, and the grinding motor and the grinding wheel are connected by a second connecting rod. A through hole is also provided on the first plate to allow the first connecting rod and the second connecting rod to pass through.

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