A copper electrolytic plate contact point cleaning and polishing device

Abstract

The utility model discloses a kind of copper electrolytic polar plate contact point cleaning and polishing device, including support frame, longitudinal drive mechanism, transverse drive mechanism, servo motor and alloy steel wire wheel;The bottom front side of the support frame is equipped with protruding block;The longitudinal drive mechanism is installed on protruding block;The transverse drive mechanism is installed on longitudinal drive mechanism;The servo motor is installed on transverse drive mechanism;The alloy steel wire wheel is installed on the output shaft of servo motor;The top of the support frame is equipped with positioning table, and there is also arranged comb respectively in the front and back sides of positioning table;The top rear side of the support frame is equipped with deflector;The side of the support frame is also equipped with control panel;The control panel is electrically connected with longitudinal drive mechanism, transverse drive mechanism, servo motor respectively.The utility model has the advantages of high degree of automation, good polishing effect, reasonable structure, stable operation etc.

Description

Technical Field

[0001] This utility model belongs to the technical field of auxiliary equipment for copper electrolysis process, and specifically relates to a device for cleaning and polishing the contact points of copper electrolysis electrode plates. Background Technology

[0002] In copper electrolysis, the electrode plates are critical components. During the copper electrolysis production process, the acidic mist-filled working environment makes it easy for the electrode contact points and the surface of the conductive busbar to oxidize and form an insulating film as the electrolysis process continues. This insulating film not only causes a significant increase in cell voltage and DC power consumption, but in severe cases can even lead to plate burnout accidents. It also reduces electrolysis efficiency and can even affect the quality and purity of the copper products, causing a dual impact on both production efficiency and product quality. Traditional cleaning and polishing equipment for electrode contact polishing cannot guarantee precise positioning and suffers from poor stability and slow efficiency. Furthermore, manual operation presents problems such as high labor intensity and high safety risks. Utility Model Content

[0003] The purpose of this invention is to provide a cleaning and polishing device for the contact points of copper electrolytic plates, so as to solve the shortcomings of the existing technology.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A copper electrolytic plate contact point cleaning and polishing device includes a support frame, a longitudinal drive mechanism, a transverse drive mechanism, a servo motor, and an alloy steel wire wheel. A protruding block is provided on the front bottom side of the support frame. The longitudinal drive mechanism is mounted on the protruding block. The transverse drive mechanism is mounted on the longitudinal drive mechanism. The servo motor is mounted on the transverse drive mechanism. The alloy steel wire wheel is mounted on the output shaft of the servo motor. A positioning platform is provided on the top of the support frame, and arranging combs are respectively provided on the front and rear sides of the positioning platform. A guide plate is provided on the rear top side of the support frame. A control panel is also provided on the side of the support frame. The control panel is electrically connected to the longitudinal drive mechanism, the transverse drive mechanism, and the servo motor.

[0005] In this invention, arranging combs are installed on the front and rear sides of the positioning platform to prevent multiple copper electrolytic plates from being cleaned and polished simultaneously. The guide plate ensures that the multiple copper electrolytic plates are placed in the correct and consistent position, facilitating precise cleaning and polishing by the alloy steel wire wheel. A longitudinal drive mechanism and a transverse drive mechanism are installed at the front end of the support frame, allowing the alloy steel wire wheel to move up, down, left, and right, enabling comprehensive cleaning and polishing of the copper electrolytic plates. The cleaning and polishing operation is controlled by a control panel, achieving automated cleaning and polishing, improving work efficiency and safety. The control panel uses conventional control components, such as an integrated PLC or MCU.

[0006] As a further explanation of this utility model, the longitudinal drive mechanism is provided in two sets, installed at both ends of the protruding block; the longitudinal drive mechanism includes a cylinder, a rod, and a pad; the bottom end of the rod is installed at the output end of the cylinder, and the top end supports the transverse drive mechanism through the pad; the cylinder is electrically connected to the control panel. The cylinder starts working when it receives a control command from the control panel, controlling the rod to rise or fall.

[0007] As a further explanation of this utility model, the lateral drive mechanism includes a housing, a drive motor, a threaded rod, a threaded sleeve, and a connecting block; the housing is hollow inside and has a slot at the top; the drive motor is fixedly installed at one end inside the housing; one end of the threaded rod is connected to the output end of the drive motor, and the other end is movably connected to the other end inside the housing (it can be mounted using a bearing, or a hole / groove can be drilled on the side of the housing, and the end of the threaded rod can be placed in the hole / groove); the threaded sleeve is fitted onto the threaded rod and moves laterally with the forward and reverse rotation of the threaded rod; the bottom end of the connecting block is fixedly installed on the top of the threaded sleeve, and the top end protrudes from the slot in the housing; the drive motor is electrically connected to the control panel. The drive motor starts working when it receives a control command from the control panel, controlling the forward and reverse rotation of the threaded rod, thereby driving the threaded sleeve to move laterally.

[0008] As a further explanation of this utility model, the bottom of the threaded sleeve is provided with a slider; the inner side of the bottom plate of the outer shell is provided with a groove that matches the slider. Providing a slider to support the threaded sleeve can effectively reduce the pressure of the threaded sleeve on the threaded rod, allowing the threaded sleeve to move laterally better under the rotation of the threaded rod.

[0009] As a further explanation of this utility model, the servo motor is fixedly mounted on the top of the connecting block via a mounting bracket.

[0010] As a further explanation of this utility model, the mounting base is an L-shaped mounting base; the output shaft of the servo motor is provided with a rotating shaft, one end of which passes through the vertical plate of the L-shaped mounting base and is fitted with an alloy steel wire wheel. The L-shaped mounting base, with its vertical plate, can block splashes and protect the servo motor.

[0011] The working process of this utility model is as follows: First, the copper electrolytic plates requiring cleaning and polishing are placed on the positioning platform. A comb is used to initially position and arrange the plates, ensuring accurate placement. During operation, a crane lifts the entire cell of plates to the polishing station. After starting the polishing device, all components work together: the cylinder adjusts the polishing assembly to the appropriate height, the control panel activates the cylinder, which drives the air rod to extend and retract, causing the moving block to slide on the base's slide rail. This brings the alloy steel wire wheel close to the contact point of the copper electrolytic plate. The drive motor then moves the servo motor and the steel wire wheel horizontally. The servo motor drives the steel wire wheel to rotate at high speed, performing comprehensive and efficient polishing of the plate contact point. During the entire process, the cell voltage drops significantly, and DC power consumption is greatly reduced, effectively lowering production costs. The entire device achieves automated operation, greatly improving the level of automation in the production process, reducing manual intervention, and increasing production efficiency and stability, providing a strong guarantee for the efficient and stable operation of copper electrolysis production.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. High degree of automation. This utility model can control the working status of the servo motor, drive motor and cylinder through the control panel, realize the position adjustment and rotation grinding of the alloy steel wire wheel, reduce manual operation, and reduce labor intensity and safety risks.

[0013] 2. Excellent polishing effect. This invention utilizes the rotation of an alloy steel wire wheel and the lateral movement driven by a motor to ensure comprehensive and uniform cleaning of the contact points of the copper electrolytic electrode. A specially designed connecting base is installed on the servo motor driving the rotation of the alloy steel wire wheel, securing and protecting the motor. The servo motor possesses high precision and high response characteristics, providing stable power output for the polishing operation, effectively removing impurities and oxides, reducing contact resistance, and improving electrolysis efficiency and product quality.

[0014] 3. Reasonable structure. This utility model has a comb welded to the top of the support frame to standardize the placement of the electrode plates and ensure their neat arrangement; a guide plate is set on the other side of the comb (opposite to the grinding device), which can effectively reduce the lateral displacement caused by the crane when lifting the electrode plates and improve the positioning accuracy.

[0015] 4. Smooth movement. The threaded fit between the threaded sleeve and the threaded rod, as well as the sliding connection between the slider and the groove, ensure the smoothness of the alloy steel wire wheel during movement, which helps to improve grinding accuracy.

[0016] 5. Basic support structure. The grinding support frame of this utility model provides a stable support platform for the entire device, ensuring operational stability.

[0017] 6. Height Adjustment System. This utility model has a cylinder and air rod installed on one side of the support frame. By precisely controlling the up and down movement of the moving block on the air rod, the vertical lifting and lowering adjustment of the grinding device can be achieved to meet the needs of different working conditions. Attached Figure Description

[0018] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model.

[0019] Figure 2 This is a cross-sectional structural diagram of the transverse drive mechanism in one embodiment of the present invention.

[0020] Figure 3 This is a schematic diagram of the servo motor and alloy steel wire wheel in one embodiment of the present invention.

[0021] Reference numerals: 1. Support frame; 2. Protrusion; 3. Cylinder; 4. Air rod; 5. Pad; 6. Housing; 7. Servo motor; 8. Mounting base; 9. Control panel; 10. Positioning platform; 11. Arrangement comb; 12. Guide plate; 13. Drive motor; 14. Threaded rod; 15. Threaded sleeve; 16. Slider; 17. Slide groove; 18. Connecting block; 19. Groove; 20. Rotating shaft; 21. Alloy steel wire wheel. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings.

[0023] Example 1: A device for cleaning and polishing the contact points of copper electrolytic plates, such as... Figure 1 As shown, the support frame includes a support frame 1, a longitudinal drive mechanism, a transverse drive mechanism, a servo motor 7, and an alloy steel wire wheel 21. A protruding block 2 is provided on the front bottom side of the support frame 1. The longitudinal drive mechanism is mounted on the protruding block 2. The transverse drive mechanism is mounted on the longitudinal drive mechanism. The servo motor 7 is mounted on the transverse drive mechanism. The alloy steel wire wheel 21 is mounted on the output shaft of the servo motor 7. A positioning platform 10 is provided on the top of the support frame 1, and arrangement combs 11 are respectively provided on the front and rear sides of the positioning platform 10. A guide plate 12 is provided on the rear top side of the support frame 1. A control panel 9 is also provided on the side of the support frame 1. The control panel 9 is electrically connected to the longitudinal drive mechanism, the transverse drive mechanism, and the servo motor 7.

[0024] Example 2: A device for cleaning and polishing the contact points of copper electrolytic plates, such as... Figure 1As shown, the support frame includes a support frame 1, a longitudinal drive mechanism, a transverse drive mechanism, a servo motor 7, and an alloy steel wire wheel 21. A protruding block 2 is provided on the front bottom side of the support frame 1. The longitudinal drive mechanism is mounted on the protruding block 2. The transverse drive mechanism is mounted on the longitudinal drive mechanism. The servo motor 7 is mounted on the transverse drive mechanism. The alloy steel wire wheel 21 is mounted on the output shaft of the servo motor 7. A positioning platform 10 is provided on the top of the support frame 1, and arrangement combs 11 are provided on the front and rear sides of the positioning platform 10. A guide plate 12 is provided on the rear top side of the support frame 1. A control panel 9 is also provided on the side of the support frame 1. The control panel 9 is electrically connected to the longitudinal drive mechanism, the transverse drive mechanism, and the servo motor 7.

[0025] Two sets of the longitudinal drive mechanism are installed at both ends of the protrusion 2; the longitudinal drive mechanism includes a cylinder 3, a rod 4 and a pad 5; the bottom end of the rod 4 is installed at the output end of the cylinder 3, and the top end is supported by the pad 5 to drive the transverse mechanism; the cylinder 3 is electrically connected to the control panel 9.

[0026] This embodiment presents a preferred design scheme for the longitudinal drive mechanism compared to Embodiment 1.

[0027] Example 3: A device for cleaning and polishing the contact points of copper electrolytic plates, such as... Figure 1 As shown, the support frame includes a support frame 1, a longitudinal drive mechanism, a transverse drive mechanism, a servo motor 7, and an alloy steel wire wheel 21. A protruding block 2 is provided on the front bottom side of the support frame 1. The longitudinal drive mechanism is mounted on the protruding block 2. The transverse drive mechanism is mounted on the longitudinal drive mechanism. The servo motor 7 is mounted on the transverse drive mechanism. The alloy steel wire wheel 21 is mounted on the output shaft of the servo motor 7. A positioning platform 10 is provided on the top of the support frame 1, and arrangement combs 11 are provided on the front and rear sides of the positioning platform 10. A guide plate 12 is provided on the rear top side of the support frame 1. A control panel 9 is also provided on the side of the support frame 1. The control panel 9 is electrically connected to the longitudinal drive mechanism, the transverse drive mechanism, and the servo motor 7.

[0028] The lateral drive mechanism includes a housing 6, a drive motor 13, a threaded rod 14, a threaded sleeve 15, and a connecting block 18. The housing 6 is hollow inside and has a slot 19 at the top. The drive motor 13 is fixedly installed inside one end of the housing 6. One end of the threaded rod 14 is connected to the output end of the drive motor 13, and the other end is movably connected to the other end inside the housing 6. The threaded sleeve 15 is fitted onto the threaded rod 14 and moves laterally with the forward and reverse rotation of the threaded rod 14. The bottom end of the connecting block 18 is fixedly installed on the top of the threaded sleeve 15, and the top end protrudes through the slot 19 of the housing 6. The drive motor 13 is electrically connected to the control panel 9.

[0029] This embodiment presents a preferred design scheme for the lateral drive mechanism compared to Embodiment 1.

[0030] Example 4: The only difference between this example and Example 3 is that: Figure 2 As shown, the bottom of the threaded sleeve 15 is provided with a slider 16; the inner side of the bottom plate of the outer shell 6 is provided with a groove 17 that matches the slider 16.

[0031] Example 5: The only difference between this example and Example 4 is that the servo motor 7 is fixedly mounted on the top of the connecting block 18 via the mounting base 8.

[0032] Furthermore, the mounting base 8 is an L-shaped mounting base; as shown below. Figure 3 As shown, the output shaft of the servo motor 7 is provided with a rotating shaft 20, and one end of the rotating shaft 20 passes through the vertical plate of the L-shaped mounting base and is fitted with an alloy steel wire wheel 21.

[0033] Obviously, the above embodiments are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. For those skilled in the art, other variations or modifications can be made based on the above description; it is neither necessary nor possible to exhaustively list all possible implementations here; however, obvious variations or modifications derived therefrom are still within the protection scope of the present invention.

Claims

1. A device for cleaning and polishing contact points of copper electrolytic plates, characterized in that: It includes a support frame (1), a longitudinal drive mechanism, a transverse drive mechanism, a servo motor (7), and an alloy steel wire wheel (21). The support frame (1) has a protruding block (2) on its bottom front side; the longitudinal drive mechanism is mounted on the protruding block (2); the transverse drive mechanism is mounted on the longitudinal drive mechanism; the servo motor (7) is mounted on the transverse drive mechanism; and the alloy steel wire wheel (21) is mounted on the output shaft of the servo motor (7). The support frame (1) is provided with a positioning platform (10) at the top, and a comb (11) is provided on the front and rear sides of the positioning platform (10); a guide plate (12) is provided on the rear side of the top of the support frame (1). The support frame (1) is also provided with a control panel (9) on its side; the control panel (9) is electrically connected to the longitudinal drive mechanism, the transverse drive mechanism and the servo motor (7) respectively.

2. The copper electrolytic plate contact point cleaning and polishing device according to claim 1, characterized in that: The longitudinal drive mechanism is provided in two sets and installed at both ends of the protrusion (2); the longitudinal drive mechanism includes a cylinder (3), a rod (4) and a pad (5); the bottom end of the rod (4) is installed at the output end of the cylinder (3), and the top end is supported by the pad (5) to support the transverse drive mechanism; the cylinder (3) is electrically connected to the control panel (9).

3. The copper electrolytic plate contact point cleaning and polishing device according to claim 1 or 2, characterized in that: The lateral drive mechanism includes a housing (6), a drive motor (13), a threaded rod (14), a threaded sleeve (15), and a connecting block (18). The outer shell (6) is hollow inside and has a slot (19) at the top; the drive motor (13) is fixedly installed at one end inside the outer shell (6); one end of the threaded rod (14) is connected to the output end of the drive motor (13), and the other end is movably connected to the other end inside the outer shell (6); the threaded sleeve (15) is fitted onto the threaded rod (14) and moves laterally with the forward and reverse rotation of the threaded rod (14); the bottom end of the connecting block (18) is fixedly installed on the top of the threaded sleeve (15), and the top end protrudes through the slot (19) of the outer shell (6). The drive motor (13) is electrically connected to the control panel (9).

4. The copper electrolytic plate contact point cleaning and polishing device according to claim 3, characterized in that: The bottom of the threaded sleeve (15) is provided with a slider (16); the inner side of the bottom plate of the outer shell (6) is provided with a groove (17) that matches the slider (16).

5. The copper electrolytic plate contact point cleaning and polishing device according to claim 3, characterized in that: The servo motor (7) is fixedly mounted on the top of the connecting block (18) via the mounting base (8).

6. The copper electrolytic plate contact point cleaning and polishing device according to claim 5, characterized in that: The mounting base (8) is an L-shaped mounting base; the output shaft of the servo motor (7) is provided with a rotating shaft (20), and one end of the rotating shaft (20) passes through the vertical plate of the L-shaped mounting base and is fitted with an alloy steel wire wheel (21).

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