Ceramic friction disc camber polishing device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAONING YINGGUAN HIGH TECH CERAMIC CO LTD
- Filing Date
- 2025-08-05
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]然而,现有抛光装置通常需要人工手动操作抛光工具对摩擦盘弧面进行抛光,导致抛光速度慢,效率低下,且对于不同规格的陶瓷摩擦盘适用性较差,需要频繁更换固定装置或进行调整,增加了工作难度和时间成本
[0013] The beneficial effects of this utility model are: it enables the polishing machine to cover and polish the arc surface of the friction disc more extensively, realizes the rapid movement of the polishing machine in different positions, improves polishing efficiency and the level of automation in polishing, reduces labor intensity, and is applicable to ceramic friction discs of different specifications.
Smart Images

Figure CN224601296U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of friction disc processing technology, specifically to a ceramic friction disc arc surface polishing device. Background Technology
[0002] Ceramic friction discs are friction components made from high-performance ceramic materials using special processes. They are used in high-precision transmission and braking systems due to their advantages such as high strength, high temperature resistance, wear resistance, and low coefficient of friction. By polishing their arc surfaces, surface roughness can be reduced, decreasing frictional resistance and energy loss during operation, improving transmission efficiency, eliminating microscopic surface defects, ensuring uniform force distribution on the friction surface, enhancing the stability and reliability of the friction disc, and extending its service life, thereby ensuring long-term efficient operation of the equipment.
[0003] However, existing polishing devices usually require manual operation of polishing tools to polish the arc surface of the friction disc, resulting in slow polishing speed and low efficiency. Furthermore, they are not well-suited for ceramic friction discs of different specifications, requiring frequent replacement of fixing devices or adjustments, which increases the difficulty and time cost of the work. Summary of the Invention
[0004] This utility model provides a ceramic friction disc arc surface polishing device, which enables the polishing machine to cover and polish the arc surface of the friction disc more extensively, realizes the rapid movement of the polishing machine in different positions, improves polishing efficiency and the level of automation of polishing, reduces labor intensity, and is applicable to ceramic friction discs of different specifications.
[0005] To achieve the above objectives, a ceramic friction disc arc surface polishing device is provided, comprising a worktable, a support frame fixedly connected to the upper end of the worktable, a fixing device provided at the upper end of the support frame, a fixing rod fixedly connected to the worktable, a placement platform fixedly connected to the upper end of the fixing rod, a rotating rod rotatably connected to the outer surface of the fixing rod, a rotating plate fixedly connected to the outer surface of the rotating rod, a first sliding groove provided on the rotating plate, a movable frame slidably connected to the first sliding groove, a second sliding groove provided on the movable frame, a guide rod fixedly connected inside the second sliding groove, a slider slidably connected to the guide rod, and a polishing machine fixedly connected to the slider. The support frame is designed to support and fix the device, the fixing device is designed to fix the friction disc, the placement platform is designed to place the friction disc, the rotating rod is designed to facilitate rotation, the rotating plate is designed to facilitate the rotation of the moving frame, the first slide groove is designed to restrict the movement of the moving frame, the moving frame is designed to fix the polishing machine, the second slide groove and guide rod are designed to restrict the movement of the slider, the slider is designed to facilitate the movement of the polishing machine, and the polishing machine is designed to facilitate the polishing of the friction disc.
[0006] According to the aforementioned ceramic friction disc arc surface polishing device, a first electric push rod is fixedly connected inside the first sliding groove, and the output end of the first electric push rod is fixedly connected to the movable frame. The first electric push rod is provided to facilitate the movement of the movable frame.
[0007] According to the aforementioned ceramic friction disc arc surface polishing device, a spring is sleeved on the outer surface of the guide rod. One end of the spring is fixedly connected to the slider, and the end of the spring away from the slider is fixedly connected to the moving frame. The spring is used to facilitate the relief of pressure on the slider.
[0008] According to the aforementioned ceramic friction disc arc surface polishing device, a motor is fixedly connected to the worktable, and a first gear is fixedly connected to the output end of the motor. The motor is used to facilitate driving the first gear to rotate, and the first gear is used to facilitate driving the second gear to rotate.
[0009] According to the aforementioned ceramic friction disc arc surface polishing device, a second gear is fixedly connected to the outer surface of the rotating rod, and the first gear meshes with the second gear. The second gear is provided to facilitate the rotation of the rotating rod.
[0010] According to the aforementioned ceramic friction disc arc surface polishing device, the fixing device includes a second electric push rod and a fixing plate, wherein the second electric push rod is fixedly connected to a support frame. The second electric push rod is provided to facilitate the movement of the fixing plate, and the fixing plate is provided to facilitate the fixing of the friction disc.
[0011] According to the ceramic friction disc arc surface polishing device, the output end of the second electric push rod is fixedly connected to the fixed plate.
[0012] According to the aforementioned ceramic friction disc arc surface polishing device, a rubber pad is fixedly connected to the fixing plate. The rubber pad is provided to protect the friction disc.
[0013] The beneficial effects of this utility model are: it enables the polishing machine to cover and polish the arc surface of the friction disc more extensively, realizes the rapid movement of the polishing machine in different positions, improves polishing efficiency and the level of automation in polishing, reduces labor intensity, and is applicable to ceramic friction discs of different specifications.
[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a three-dimensional structural diagram of a ceramic friction disc arc surface polishing device according to the present invention; Figure 2 This is a schematic diagram of the internal structure of the worktable of the ceramic friction disc arc surface polishing device of this utility model; Figure 3 This utility model Figure 1 A magnified structural diagram of A in the middle; Figure 4 This is a partial structural schematic diagram of a ceramic friction disc arc surface polishing device according to the present invention.
[0016] Legend: 1. Workbench; 2. Support frame; 3. Fixing device; 301. Second electric push rod; 302. Fixing plate; 4. Placement platform; 5. Rotating rod; 6. Rotating plate; 7. First slide rail; 8. Moving frame; 9. Second slide rail; 10. Guide rod; 11. Slider; 12. Polishing machine; 13. First electric push rod; 14. Spring; 15. Motor; 16. First gear; 17. Second gear; 18. Rubber pad; 19. Fixing rod. Detailed Implementation
[0017] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the description of the textual part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0018] Reference Figures 1 to 4 This utility model discloses a ceramic friction disc arc surface polishing device, which includes a worktable 1, a support frame 2 fixedly connected to the upper end of the worktable 1, a fixing device 3 provided at the upper end of the support frame 2, a fixing rod 19 fixedly connected to the worktable 1, a placement platform 4 fixedly connected to the upper end of the fixing rod 19, a rotating rod 5 rotatably connected to the outer surface of the fixing rod 19, a rotating plate 6 fixedly connected to the outer surface of the rotating rod 5, a first sliding groove 7 provided on the rotating plate 6, a movable frame 8 slidably connected to the first sliding groove 7, a second sliding groove 9 provided on the movable frame 8, a guide rod 10 fixedly connected inside the second sliding groove 9, a slider 11 slidably connected to the guide rod 10, and a polishing machine 12 fixedly connected to the slider 11.
[0019] The first electric push rod 13 is fixedly connected inside the first slide groove 7. The output end of the first electric push rod 13 is fixedly connected to the moving frame 8. A spring 14 is sleeved on the outer surface of the guide rod 10. One end of the spring 14 is fixedly connected to the slider 11, and the end of the spring 14 away from the slider 11 is fixedly connected to the moving frame 8. When the polishing machine 12 contacts the arc surface of the friction disk, the spring 14 is compressed and generates elastic force, so that the polishing machine 12 can adapt to the undulation of the arc surface. This can ensure the uniformity of polishing pressure and avoid over-polishing or uneven polishing caused by rigid contact, thereby further improving the polishing accuracy and surface quality.
[0020] A motor 15 is fixedly connected to the workbench 1. A first gear 16 is fixedly connected to the output end of the motor 15. A second gear 17 is fixedly connected to the outer surface of the rotating rod 5. The first gear 16 and the second gear 17 mesh, and the rotational motion of the motor 15 is transmitted to the rotating rod 5 through gear transmission. This ensures that the rotating rod 5 drives the rotating plate 6 and the friction disk to rotate at a constant speed, so that the polishing machine 12 forms a uniform polishing trajectory on the arc surface of the friction disk, ensuring the consistency of the polishing effect.
[0021] The fixing device 3 includes a second electric push rod 301 and a fixing plate 302. The second electric push rod 301 is fixedly connected to the support frame 2. The output end of the second electric push rod 301 is fixedly connected to the fixing plate 302. The fixing plate 302 is fixedly connected with a rubber pad 18, which can increase the friction with the surface of the friction disk, prevent slippage during clamping, and avoid the fixing plate 302 directly contacting the friction disk to avoid surface scratches. This achieves flexible fixing of friction disks of different specifications and improves the applicability of the device.
[0022] Working Principle: In use, the friction disc is placed on the placement table 4. Then, the second electric push rod 301 pushes the fixing plate 302 downwards until the rubber pad 18 is in close contact with the upper surface of the ceramic friction disc on the placement table 4. The elastic deformation of the rubber pad 18 generates a clamping force, firmly fixing the friction disc on the placement table 4 while preventing damage to the surface of the friction disc. Next, according to the outer diameter of the friction disc to be polished, the extension and retraction of the first electric push rod 13 outputs power to drive the moving frame 8 to move radially in the first slide groove 7, adjusting the polishing machine 12 to a suitable initial polishing position, ensuring that the polishing head is aligned with the polishing area of the friction disc's arc surface. Then, the motor 15 outputs power to drive the first gear 16 to rotate, meshing with the second gear 17, which in turn drives the rotating rod 5 to rotate, driving the rotating plate 6. This, in turn, causes the moving frame 8 and the polishing machine 12 to perform circular motion around the axis of the rotating rod 5, allowing the polishing machine 12 to polish the friction disc. Meanwhile, as the polishing machine 12 moves, the slider 11 slides along the guide rod 10, and the spring 14 automatically adjusts its compression according to the curvature change of the arc surface, ensuring that the polishing head always fits against the arc surface of the friction disk, performing polishing operations with appropriate pressure. Through the rotational movement of the rotating plate 6, the polishing machine 12 achieves comprehensive polishing of the arc surface on the friction disk.
[0023] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A ceramic friction disc arc surface polishing device, characterized in that, The device includes a workbench (1), a support frame (2) fixedly connected to the upper end of the workbench (1), a fixing device (3) provided at the upper end of the support frame (2), a fixing rod (19) fixedly connected to the workbench (1), a placement platform (4) fixedly connected to the upper end of the fixing rod (19), a rotating rod (5) rotatably connected to the outer surface of the fixing rod (19), a rotating plate (6) fixedly connected to the outer surface of the rotating rod (5), a first sliding groove (7) provided on the rotating plate (6), a movable frame (8) slidably connected to the first sliding groove (7), a second sliding groove (9) provided on the movable frame (8), a guide rod (10) fixedly connected inside the second sliding groove (9), a slider (11) slidably connected to the guide rod (10), and a polishing machine (12) fixedly connected to the slider (11).
2. The ceramic friction disc arc surface polishing device according to claim 1, characterized in that, The first electric push rod (13) is fixedly connected inside the first slide (7), and the output end of the first electric push rod (13) is fixedly connected to the moving frame (8).
3. The ceramic friction disc arc surface polishing device according to claim 1, characterized in that, A spring (14) is sleeved on the outer surface of the guide rod (10). One end of the spring (14) is fixedly connected to the slider (11), and the end of the spring (14) away from the slider (11) is fixedly connected to the moving frame (8).
4. The ceramic friction disc arc surface polishing device according to claim 1, characterized in that, The workbench (1) is fixedly connected to a motor (15), and the output end of the motor (15) is fixedly connected to a first gear (16).
5. The ceramic friction disc arc surface polishing device according to claim 4, characterized in that, The outer surface of the rotating rod (5) is fixedly connected to a second gear (17), and the first gear (16) meshes with the second gear (17).
6. The ceramic friction disc arc surface polishing device according to claim 1, characterized in that, The fixing device (3) includes a second electric push rod (301) and a fixing plate (302), wherein the second electric push rod (301) is fixedly connected to the support frame (2).
7. The ceramic friction disc arc surface polishing device according to claim 6, characterized in that, The output end of the second electric push rod (301) is fixedly connected to the fixed plate (302).
8. The ceramic friction disc arc surface polishing device according to claim 7, characterized in that, The fixing plate (302) is fixedly connected to a rubber pad (18).