Self-adaptive floating grinding head for polishing and grinding
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN DONGXILIANG IND CO LTD
- Filing Date
- 2025-08-22
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]但是现有的自适应浮动磨头内置万向节易被打磨粉尘堵塞,润滑效果不佳导致转动阻力增大,无法灵活适配工件曲面
[0014]1、本实用新型通过竖输送道和横输送道将存油盒中的润滑油输送至万向节的表面,对万向节起到润滑的作用避免卡滞,提升灵活性,保证打磨时自适应浮动效果,润滑流道使得润滑油均匀分布在万向节表面。
Smart Images

Figure CN224601327U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polishing and grinding technology, specifically to an adaptive floating grinding head for polishing and grinding. Background Technology
[0002] Polishing and grinding are common surface treatment processes in industry and manufacturing. By using grinding tools (such as sandpaper, grinding wheels, and floating grinding heads) or polishing materials (such as polishing paste and abrasives), mechanical force or chemical action is applied to the surface of workpieces such as metal, plastic, and wood to remove surface defects such as burrs, scratches, and oxide layers, reduce surface roughness, and ultimately achieve a smooth, flat, or even mirror-like surface. Floating grinding heads are an advanced tool used in industrial surface treatment that can adaptively adjust the grinding position and pressure, and are widely used in the automotive, aerospace, and other fields.
[0003] However, the built-in universal joint of the existing adaptive floating grinding head is easily clogged by grinding dust, resulting in poor lubrication and increased rotational resistance, making it unable to flexibly adapt to the curved surface of the workpiece. Utility Model Content
[0004] The purpose of this invention is to provide an adaptive floating grinding head for polishing and grinding, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an adaptive floating grinding head for polishing and grinding, comprising a lower grinding disc and a lubrication assembly. An upper grinding disc is provided at the upper end of the lower grinding disc. The lubrication assembly, which improves flexibility, is located inside the lower and upper grinding discs. The lubrication assembly includes a universal joint, a lubrication channel, a vertical conveying channel, a horizontal conveying channel, an oil storage box, and an oil injection hole. A lubrication channel is provided on the outer side of the universal joint, and a vertical conveying channel is connected to the top of the universal joint. A horizontal conveying channel is connected to the side of the vertical conveying channel, and an oil storage box is connected to the end of the horizontal conveying channel. An oil injection hole is provided at the top of the oil storage box.
[0006] Furthermore, an assembly rod is connected to the upper end of the upper grinding disc, and a limit plate is installed on the outside of the assembly rod. Rubber corrugated pipes are installed on the outer side of the lower grinding disc and the inner side of the upper grinding disc.
[0007] Furthermore, a floating assembly for grinding is installed on the outer side of the grinding disc, and four sets of the floating assembly are arranged in a ring about the center point of the grinding disc.
[0008] Furthermore, the floating assembly includes a metal bellows and a connecting cap, with the lower end of the metal bellows connected to the connecting cap.
[0009] Furthermore, the floating assembly also includes a threaded rod and a connecting cap, the threaded rod being installed on the internal threads of the connecting cap, and the upper end of the metal bellows being connected to the connecting cap.
[0010] Furthermore, a Velcro strap is installed at the lower end of the grinding disc, and a grinding disc is installed at the lower end of the Velcro strap.
[0011] Furthermore, a limiting component for limiting the angle compensation range is installed on the lower end of the grinding disc, and four sets of the limiting component are arranged in a ring around the center point of the grinding disc.
[0012] Furthermore, the limiting assembly includes an upper limiting rod, a limiting sleeve, and a lower limiting rod, with the lower end of the upper limiting rod fitted with the limiting sleeve, and the inner side of the limiting sleeve being provided with the lower limiting rod.
[0013] This utility model provides an adaptive floating grinding head for polishing and grinding, which has the following beneficial effects:
[0014] 1. This utility model uses vertical and horizontal conveying channels to transport lubricating oil from the oil storage box to the surface of the universal joint, which lubricates the universal joint, prevents jamming, improves flexibility, ensures adaptive floating effect during grinding, and the lubrication channels make the lubricating oil evenly distributed on the surface of the universal joint.
[0015] 2. This utility model uses a rubber corrugated tube to provide external dust protection between the lower and upper grinding discs. The metal corrugated tubes are installed on the outside of the corresponding threaded rods via connecting lower and upper caps. The two hollow threaded rods are connected by a sleeve inside the metal corrugated tube. The metal corrugated tube has a stable elastic coefficient and a long service life. The positions of the connecting lower and upper caps on the outside of the threaded rods can be rotated to adjust the elastic effect of the metal corrugated tube. The upper and lower limit rods made of elastic polyurethane material prevent wear caused by high-frequency collisions, while buffering impacts and protecting the angle mechanism. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of an adaptive floating grinding head for polishing and grinding according to this utility model;
[0017] Figure 2 This is a schematic diagram of the lubrication assembly structure of an adaptive floating grinding head for polishing and grinding according to this utility model;
[0018] Figure 3 This is a schematic diagram of the limiting component structure of an adaptive floating grinding head for polishing and grinding according to this utility model.
[0019] In the diagram: 1. Lower grinding disc; 2. Upper grinding disc; 3. Lubrication assembly; 301. Universal joint; 302. Lubrication channel; 303. Vertical conveyor channel; 304. Horizontal conveyor channel; 305. Oil storage box; 306. Oil injection hole; 4. Assembly rod; 5. Limiting plate; 6. Rubber bellows; 7. Floating assembly; 701. Metal bellows; 702. Lower connecting cap; 703. Threaded rod; 704. Upper connecting cap; 8. Velcro; 9. Grinding disc; 10. Limiting assembly; 1001. Upper limiting rod; 1002. Limiting sleeve; 1003. Lower limiting rod. Detailed Implementation
[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0021] like Figure 1 As shown, an adaptive floating grinding head for polishing includes a lower grinding disc 1 and a lubrication assembly 3. An upper grinding disc 2 is mounted on the upper end of the lower grinding disc 1, and an assembly rod 4 is connected to the upper end of the upper grinding disc 2. A limit plate 5 is installed on the outside of the assembly rod 4. Rubber bellows 6 are installed on the outer sides of the interior of the lower grinding disc 1 and the upper grinding disc 2, serving as an external dustproof barrier between them. A floating assembly 7 for grinding floating is installed on the outer side of the lower grinding disc 1, and four sets of the floating assembly 7 are arranged in a ring around the center point of the lower grinding disc 1. The floating assembly 7 includes a metal bellows 701 and a connecting cap 702, with the lower end of the metal bellows 701 connected to the connecting cap 702. The lower and upper caps are respectively installed on the outside of the corresponding threaded rods 703 via the lower cap 702 and the upper cap 704. The two hollow threaded rods 703 are connected by a sleeve inside the metal bellows 701. The floating component 7 also includes the threaded rods 703 and the upper cap 704. The threaded rods 703 are installed in the internal threads of the lower cap 702, and the upper cap 704 is connected to the upper end of the metal bellows 701. The metal bellows 701 has a stable elastic coefficient and a long service life. The lower cap 702 and the upper cap 704 can be rotated to adjust the position of the metal bellows 701 outside the threaded rods 703. The lower end of the grinding disc 1 is equipped with a Velcro strap 8, and the lower end of the Velcro strap 8 is equipped with a grinding disc 9.
[0022] like Figure 2As shown, the lubrication assembly 3 for improving flexibility is disposed on the inner side of the lower grinding disc 1 and the upper grinding disc 2. The lubrication assembly 3 includes a universal joint 301, a lubrication channel 302, a vertical conveyor channel 303, a horizontal conveyor channel 304, an oil storage box 305, and an oil injection hole 306. The lubrication channel 302 is disposed on the outer side of the universal joint 301, which makes the lubricating oil evenly distributed on the surface of the universal joint 301. The top of the universal joint 301 is connected to the vertical conveyor channel 303. The vertical conveyor channel 303 and the horizontal conveyor channel 304 transport the lubricating oil in the oil storage box 305 to the surface of the universal joint 301, which lubricates the universal joint 301 to prevent jamming, improve flexibility, and ensure the adaptive floating effect during grinding. The side of the vertical conveyor channel 303 is connected to the horizontal conveyor channel 304, and the end of the horizontal conveyor channel 304 is connected to the oil storage box 305. The top of the oil storage box 305 is provided with an oil injection hole 306.
[0023] like Figure 3 As shown, a limiting component 10 for limiting the angle compensation range is installed on the lower end of the upper grinding disc 2. The limiting component 10 has four sets arranged in a ring around the center point of the upper grinding disc 2. The limiting component 10 includes an upper limiting rod 1001, a limiting sleeve 1002, and a lower limiting rod 1003. The lower end of the upper limiting rod 1001 is equipped with the limiting sleeve 1002, and the inner side of the limiting sleeve 1002 is provided with the lower limiting rod 1003. The upper limiting rod 1001 and the lower limiting rod 1003, made of elastic polyurethane material, avoid wear caused by high-frequency collisions, while buffering impacts and protecting the angle mechanism.
[0024] In summary, this adaptive floating grinding head for polishing and grinding firstly... Figures 1-3 The structure shown connects the grinding head and the grinding machine interface via the assembly rod 4. The grinding disc 9 is then mounted on the lower grinding plate 1 using Velcro 8. During grinding, the motor drives the grinding head to rotate. The upper grinding plate 2 is fixedly connected to the upper end of the universal joint 301. The lower grinding plate 1 and the grinding disc 9 adjust their angle by moving at the lower end of the universal joint 301 according to the workpiece surface shape. Dust generated during grinding is blocked by the rubber bellows 6, which acts as a dust barrier between the lower grinding plate 1 and the upper grinding plate 2 and the universal joint 301. Furthermore, the metal bellows 701 is elastically adjustable, allowing the lower grinding plate 1 to adaptively float according to the workpiece surface. The metal bellows 701 has a stable elastic coefficient, extending its service life. It has a long service life and can rotate to connect the lower cap 702 and the upper cap 704 to the outside of the threaded rod 703 to adjust the elasticity of the metal bellows 701. The upper limit rod 1001 and the lower limit rod 1003 made of elastic polyurethane material avoid wear caused by high-frequency collisions, while buffering impacts and protecting the angle mechanism. During grinding, the vertical conveyor channel 303 and the horizontal conveyor channel 304 deliver the lubricating oil in the oil storage box 305 to the surface of the universal joint 301. The lubrication channel 302 makes the lubricating oil evenly distributed on the surface of the universal joint 301, which lubricates the universal joint 301, prevents jamming, improves flexibility, and ensures the adaptive floating effect during grinding.
[0025] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. An adaptive floating grinding head for polishing and grinding, comprising a grinding disc (1) and a lubrication assembly (3), characterized in that, The upper end of the lower grinding disc (1) is provided with an upper grinding disc (2). The lubrication assembly (3) for improving flexibility is provided on the inner side of the lower grinding disc (1) and the upper grinding disc (2). The lubrication assembly (3) includes a universal joint (301), a lubrication channel (302), a vertical conveying channel (303), a horizontal conveying channel (304), an oil storage box (305), and an oil injection hole (306). The lubrication channel (302) is provided on the outer side of the universal joint (301), and the top of the universal joint (301) is connected to the vertical conveying channel (303). The side of the vertical conveying channel (303) is connected to the horizontal conveying channel (304). The end of the horizontal conveying channel (304) is connected to the oil storage box (305), and the top of the oil storage box (305) is provided with an oil injection hole (306).
2. The adaptive floating grinding head for polishing and grinding according to claim 1, characterized in that, The upper end of the upper grinding disc (2) is connected to an assembly rod (4), and a limit plate (5) is installed on the outside of the assembly rod (4). Rubber corrugated pipes (6) are installed on the outer side of the interior of the lower grinding disc (1) and the upper grinding disc (2).
3. The adaptive floating grinding head for polishing and grinding according to claim 1, characterized in that, The grinding disc (1) is equipped with a grinding floating component (7) on its outer side, and the floating component (7) is arranged in four groups in a ring about the center point of the grinding disc (1).
4. The adaptive floating grinding head for polishing and grinding according to claim 3, characterized in that, The floating component (7) includes a metal bellows (701) and a connecting cap (702), and the lower end of the metal bellows (701) is connected to the connecting cap (702).
5. The adaptive floating grinding head for polishing and grinding according to claim 4, characterized in that, The floating assembly (7) also includes a threaded rod (703) and a connecting cap (704), the threaded rod (703) is installed on the internal thread of the connecting cap (702), and the upper end of the metal bellows (701) is connected to the connecting cap (704).
6. The adaptive floating grinding head for polishing and grinding according to claim 1, characterized in that, The lower end of the grinding disc (1) is fitted with a Velcro strap (8), and the lower end of the Velcro strap (8) is fitted with a grinding disc (9).
7. The adaptive floating grinding head for polishing and grinding according to claim 1, characterized in that, The lower end of the grinding disc (2) is equipped with a limiting component (10) to limit the angle compensation range, and the limiting component (10) is arranged in four sets in a ring about the center point of the grinding disc (2).
8. The adaptive floating grinding head for polishing and grinding according to claim 7, characterized in that, The limiting component (10) includes an upper limiting rod (1001), a limiting sleeve (1002), and a lower limiting rod (1003), with the lower end of the upper limiting rod (1001) fitted with the limiting sleeve (1002), and the inner side of the limiting sleeve (1002) provided with the lower limiting rod (1003).