A water-resistant matte film preparation sample forming mechanism

CN224601751UActive Publication Date: 2026-08-07YUNMENG COUNTY DEBANG IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNMENG COUNTY DEBANG IND
Filing Date
2025-09-11
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]为了弥补以上不足,本实用新型提供了一种耐水哑光膜制备用定样成型机构,旨在改善传统的耐水哑光膜定样成型机构大都采用手动螺杆调节的设计,由于手动操作精准度较低且操作繁琐,在对哑光膜进行定样成型操作时,很难精确控制哑光膜的宽度和切割位置,同时也无法保证不同批次产品的一致性,从而造成产品质量参差不齐的问题

Benefits of technology

1、本实用新型中,通过采用上述技术方案,第二电机启动后,带动第二转轮,第二转轮的转动又驱动第一传动带开始运动,第一传动带的运动带动第一滑块与第二滑块同步移动,能够使底部的切割机构同步移动,由此能够对裁切哑光膜的宽度进行调节,从而解决了传统的耐水哑光膜定样成型机构大都采用手动螺杆调节的设计,由于手动操作精准度较低且操作繁琐,在对哑光膜进行定样成型操作时,很难精确控制哑光膜的一致性,从而造成产品质量参差不齐的问题。

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Abstract

The utility model relates to dull film preparation equipment technical field discloses a kind of sample forming mechanism for preparing water-resistant dull film, including side plate, the side plate bottom is fixedly connected with rack, the outer wall of the rack is fixedly connected with mounting seat, the inside fixed connection of the mounting seat has first motor, the output of the first motor rotation is provided with third cylinder, the outer wall fixed connection of the third cylinder has conveying wheel, the end fixed connection of the third cylinder away from first motor has transmission mechanism, the top fixed connection of the side plate has pulley mechanism, the inside fixed connection of the side plate has second cylinder, the outer wall sliding connection of the second cylinder has first sliding block.In the utility model, by second motor rotation, the cutting knife head of two sides synchronous movement, thus can adjust the width of cutting dull film, to solve the problem that traditional water-resistant dull film sample forming mechanism mostly product quality is uneven.
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Description

Technical Field

[0001] This utility model relates to the technical field of matte film preparation equipment, and in particular to a sample forming mechanism for preparing water-resistant matte film. Background Technology

[0002] Water-resistant matte film is a functional film material that combines a matte texture with waterproof performance. It is mainly used in packaging, electronic tags, decorative materials and other fields. Through substrate modification, surface coating or composite process, it achieves the dual characteristics of low reflective visual effect and water penetration resistance. At the same time, it has a certain mechanical strength and weather resistance, making it suitable for outdoor, humid environments or applications where glare needs to be avoided, such as food packaging, electronic device casing decoration, book covers, etc.

[0003] Traditional water-resistant matte film sample forming mechanisms mostly adopt a manual screw adjustment design. Due to the low precision and cumbersome operation of manual operation, it is difficult to accurately control the width and cutting position of the matte film during sample forming. At the same time, it is also impossible to guarantee the consistency of different batches of products, resulting in inconsistent product quality. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a sample forming mechanism for preparing water-resistant matte film. It aims to improve the traditional water-resistant matte film sample forming mechanism, which mostly adopts a manual screw adjustment design. Due to the low precision and cumbersome operation of manual operation, it is difficult to accurately control the width and cutting position of the matte film when performing sample forming operation. At the same time, it is also impossible to ensure the consistency of different batches of products, resulting in inconsistent product quality.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sample forming mechanism for preparing a water-resistant matte film, comprising side plates, a frame fixedly connected to the bottom of the side plates, a mounting base fixedly connected to the outer wall of the frame, a first motor fixedly connected inside the mounting base, a third cylinder rotatably mounted at the output end of the first motor, a conveying wheel fixedly connected to the outer wall of the third cylinder, a transmission mechanism fixedly connected to the end of the third cylinder away from the first motor, a pulley mechanism fixedly connected to the top of the side plates, a second cylinder fixedly connected to the inner sides of the two side plates, a first slider and a second slider slidably connected to the outer wall of the second cylinder, a cutting mechanism fixedly connected to the bottom of the first slider and the second slider, a first fixing block fixedly connected to the top of the first slider, and a second fixing block fixedly connected to the top of the second slider.

[0006] By adopting the above technical solution, after the second motor starts, it drives the second rotating wheel. The rotation of the second rotating wheel then drives the first transmission belt to start moving. The movement of the first transmission belt drives the first slider and the second slider to move synchronously, which enables the bottom cutting mechanism to move synchronously. This allows for the adjustment of the width of the matte film to be cut, thus solving the problem that most traditional water-resistant matte film sample forming mechanisms use manual screw adjustment. Due to the low precision and cumbersome operation of manual operation, it is difficult to accurately control the consistency of the matte film during sample forming, resulting in inconsistent product quality.

[0007] Preferably, the transmission mechanism includes a wheel, which is fixedly connected to the end of the third cylinder away from the first motor. A second transmission belt is provided on the outer wall of the wheel, and a third rotating wheel is provided on the inner wall of the second transmission belt away from the wheel. A winding roller is fixedly connected to the middle of the third rotating wheel.

[0008] Preferably, the pulley mechanism includes a first support block, the bottom of which is fixedly connected to the top of the side plate, a first cylinder is fixedly connected inside the first support block, a first wheel is slidably connected to the outer side of the middle part of the first cylinder, and a first transmission belt is rotatably connected to the outer wall of the first wheel.

[0009] Preferably, the cutting mechanism includes electric push rods, the tops of the two electric push rods are fixedly connected to the bottoms of the first slider and the second slider, and the output end of the electric push rods is fixedly connected to a cutting head.

[0010] Preferably, a second motor is fixedly connected to the outer wall of the side plate away from the first motor, and a second wheel is rotatably provided at the output end of the second motor. The outer wall of the second wheel is rotatably connected to the inside of the first transmission belt away from the first wheel. The second fixing block is fixedly connected to the outer side of the first transmission belt, and the first fixing block is fixedly connected to the inner side of the first transmission belt.

[0011] Preferably, a first guide plate is fixedly connected to the inner side of the frame, and the first guide plate is located above the winding roller.

[0012] Preferably, the outer wall of the winding roller is rotatably connected to the inside of the frame, and the outer wall of the third cylinder is rotatably connected to the inside of the frame.

[0013] Preferably, a second guide plate is fixedly connected to the inner side of the frame, and the second guide plate is fixedly connected to the side away from the first guide plate.

[0014] This utility model has the following beneficial effects: 1. In this utility model, by adopting the above-mentioned technical solution, after the second motor starts, it drives the second rotating wheel. The rotation of the second rotating wheel drives the first transmission belt to start moving. The movement of the first transmission belt drives the first slider and the second slider to move synchronously, which enables the bottom cutting mechanism to move synchronously. This allows for the adjustment of the width of the matte film to be cut, thus solving the problem that most traditional water-resistant matte film sample forming mechanisms use manual screw adjustment. Due to the low precision and cumbersome operation of manual operation, it is difficult to accurately control the consistency of the matte film when performing sample forming operations, resulting in inconsistent product quality.

[0015] 2. In this utility model, the first motor can not only drive the conveying wheel to transport the matte film, but also make the winding roller rotate. The rotation of the winding roller can wind and collect the processed matte film, thus realizing the transmission and collection functions of the matte film under the drive of a power source. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a sample forming mechanism for preparing a water-resistant matte film according to the present invention. Figure 2 This is a three-dimensional structural diagram of the conveyor wheel in a sample forming mechanism for preparing a water-resistant matte film according to the present invention. Figure 3 This is a three-dimensional structural diagram of the second transmission belt in a sample forming mechanism for preparing a water-resistant matte film according to the present invention. Figure 4 This is a three-dimensional structural diagram of the second cylinder in a sample forming mechanism for preparing a water-resistant matte film according to the present invention.

[0017] Legend: 1. Side plate; 2. Frame; 3. Mounting base; 4. First motor; 5. First guide plate; 6. Winding roller; 7. First support block; 8. First cylinder; 9. First rotating wheel; 10. First fixing block; 11. First slider; 12. Second cylinder; 13. First transmission belt; 14. Second rotating wheel; 15. Second motor; 16. Electric push rod; 17. Second fixing block; 18. Cutting head; 19. Conveying wheel; 20. Second transmission belt; 21. Second guide plate; 22. Wheel; 23. Third rotating wheel; 24. Second slider; 27. Third cylinder. Detailed Implementation

[0018] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0019] Reference Figures 1-3 An embodiment of this utility model provides a sample forming mechanism for preparing a water-resistant matte film, comprising a side plate 1, a frame 2 fixedly connected to the bottom of the side plate 1, a mounting base 3 fixedly connected to the outer wall of the frame 2, a first motor 4 fixedly connected inside the mounting base 3, a third cylinder 27 rotatably disposed at the output end of the first motor 4, a conveying wheel 19 fixedly connected to the outer wall of the third cylinder 27, a transmission mechanism fixedly connected to the end of the third cylinder 27 away from the first motor 4, a pulley mechanism fixedly connected to the top of the side plate 1, a second cylinder 12 fixedly connected to the inner sides of the two side plates 1, a first slider 11 and a second slider 24 slidably connected to the outer wall of the second cylinder 12, a cutting mechanism fixedly connected to the bottom of the first slider 11 and the second slider 24, a first fixing block 10 fixedly connected to the top of the first slider 11, and a second fixing block 17 fixedly connected to the top of the second slider 24.

[0020] Specifically, the side plate 1 supports the adjustment mechanism; the frame 2 supports the side plate 1 and fixes the mounting base 3; the mounting base 3 fixes the first motor 4; the first motor 4 generates rotational force, which rotates the third cylinder 27, which in turn drives the conveyor wheel 19 to rotate, thus conveying the matte film; the third cylinder 27 supports the conveyor wheel 19 and transmits rotational force; the conveyor wheel 19 supports the matte film and, in conjunction with the first motor 4, transports the matte film; the transmission mechanism transmits power; and the second cylinder 12... It can slide and connect the first slider 11 and the second slider 24, and at the same time restrict the first slider 11 and the second slider 24 from moving along the axial direction of the second cylinder 12; the first slider 11 can fix the cutting mechanism and drive the cutting mechanism to move; the cutting mechanism can cut both sides of the matte film at the same time, thereby achieving the purpose of trimming both sides of the matte film at the same time. This solves the problem that most traditional water-resistant matte film sample forming mechanisms adopt a manual screw adjustment design. Due to the low precision and cumbersome operation of manual operation, it is difficult to accurately control the width and cutting position of the matte film when performing sample forming operation, and it is also impossible to guarantee the consistency of different batches of products, resulting in inconsistent product quality.

[0021] Reference Figures 2-3 The transmission mechanism includes a wheel 22, which is fixedly connected to the end of the third cylinder 27 away from the first motor 4. A second transmission belt 20 is provided on the outer wall of the wheel 22. A third rotating wheel 23 is provided on the inner wall of the side of the second transmission belt 20 away from the wheel 22. A winding roller 6 is fixedly connected to the middle of the third rotating wheel 23.

[0022] Specifically, the rotational force can be transmitted to the third rotating wheel 23 through the wheel 22; the second transmission belt 20 can transmit the force; the transmitted rotational force can be transmitted to the winding roller 6 through the third rotating wheel 23, and the cutting matte film can be wound and collected by the rotation of the winding roller 6, so as to facilitate collection.

[0023] Reference Figure 2 The pulley mechanism includes a first support block 7, the bottom of which is fixedly connected to the top of the side plate 1. A first cylinder 8 is fixedly connected inside the first support block 7. A first rotating wheel 9 is slidably connected to the outer side of the middle part of the first cylinder 8. A first transmission belt 13 is rotatably connected to the outer wall of the first rotating wheel 9.

[0024] Specifically, the rotation of the first transmission belt 13 can transmit power to move the first slider 11. Compared with the traditional screw drive, the power transmitted by the first transmission belt 13 has a faster response speed and can change the size during the processing. The first support block 7 can fix the first cylinder 8. The first cylinder 8 can support the rotation of the first wheel 9. The first wheel 9 can change the direction of the first transmission belt 13.

[0025] Reference Figure 4 The cutting mechanism includes electric push rods 16. The tops of the two electric push rods 16 are fixedly connected to the bottoms of the first slider 11 and the second slider 24. The output end of the electric push rods 16 is fixedly connected to the cutting head 18.

[0026] Specifically, the electric push rod 16 can adjust the distance between the cutting head 18 and the conveying wheel 19. By adjusting the distance between the cutting head 18 and the conveying wheel 19, matte films of different thicknesses can be cut. The cutting head 18 can cut the matte film by pressing it against the matte film.

[0027] Reference Figure 2 A second motor 15 is fixedly connected to the outer wall of the side plate 1 away from the first motor 4. A second wheel 14 is rotatably provided at the output end of the second motor 15. The outer wall of the second wheel 14 is rotatably connected to the inner side of the first transmission belt 13 away from the first wheel 9. A second fixing block 17 is fixedly connected to the outer side of the first transmission belt 13, and a first fixing block 10 is fixedly connected to the inner side of the first transmission belt 13.

[0028] Specifically, the second rotating wheel 14 can transmit rotational power to the first transmission belt 13; the second fixing block 17 can connect the second slider 24. When the first transmission belt 13 moves by the rotational power generated by the second motor 15, the second fixing block 17 drives the second slider 24 to move away from the side plate 1, while the first fixing block 10 drives the first slider 11 to move closer to the second slider 24, thereby adapting to different widths of matte film cutting width.

[0029] Reference Figure 3 The inner side of the frame 2 is fixedly connected to the first guide plate 5, which is located above the winding roller 6.

[0030] Specifically, the first guide plate 5 can change the forward direction of the matte film, causing the matte film to bend towards the winding roller 6, thereby enabling the winding roller 6 to wind and collect it. At the same time, the first guide plate 5 can support the matte film, ensuring that the matte film is subjected to uniform force.

[0031] Reference Figure 2 The outer wall of the winding roller 6 is rotatably connected to the inside of the frame 2, and the outer wall of the third cylinder 27 is rotatably connected to the inside of the frame 2.

[0032] Specifically, the winding roller 6 is rotatably connected to the inside of the frame 2, which enables the frame 2 to support the winding roller 6 and allow the winding roller 6 to rotate inside the frame 2; the third cylinder 27 is rotatably connected to the inside of the frame 2, which enables the frame 2 to support the rotation of the third cylinder 27.

[0033] Reference Figure 3 A second guide plate 21 is fixedly connected to the inner side of the frame 2, and the second guide plate 21 is fixedly connected to the side away from the first guide plate 5.

[0034] Specifically, the second guide plate 21 can be used to place the matte film, so that the matte film is subjected to uniform force, and can be transported under the action of the conveying wheel 19.

[0035] Working principle: During operation, the first motor 4 is started, driving the third cylinder 27 to rotate. The third cylinder 27 drives the conveyor wheel 19 to rotate, and the conveyor wheel 19 rotates to convey the matte film. At the same time, the third cylinder 27 drives the wheel 22 to rotate, and the wheel 22 drives the third rotating wheel 23 to rotate through the second transmission belt 20, which in turn drives the winding roller 6 to rotate and wind the matte film. When it is necessary to change the cutting width, the second motor 15 is started, causing the second rotating wheel 14 to rotate and drive the first fixed block 10 to move towards the second slider 24, thereby changing the position of the electric push rod 16 and the cutting head 18. At the same time, the first transmission belt 13 drives the second fixed block 17 to move, causing the second slider 24 to move towards the electric push rod 16, thereby driving the electric push rod 16 and the cutting head 18 on the other side to move. Through the cooperation of the cutting head 18 and the conveyor wheel 19, the width of the matte film can be cut, and it can adapt to the cutting of matte films of different widths.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sample forming mechanism for preparing a water-resistant matte film, comprising a side plate (1), characterized in that: The bottom of the side plate (1) is fixedly connected to a frame (2), the outer wall of the frame (2) is fixedly connected to a mounting base (3), the inside of the mounting base (3) is fixedly connected to a first motor (4), the output end of the first motor (4) is rotatably provided with a third cylinder (27), the outer wall of the third cylinder (27) is fixedly connected to a conveying wheel (19), the end of the third cylinder (27) away from the first motor (4) is fixedly connected to a transmission mechanism, the top of the side plate (1) is fixedly connected to a pulley mechanism, the inner sides of the two side plates (1) are fixedly connected to a second cylinder (12), the outer wall of the second cylinder (12) is slidably connected to a first slider (11) and a second slider (24), the bottom of the first slider (11) and the second slider (24) are fixedly connected to a cutting mechanism, the top of the first slider (11) is fixedly connected to a first fixing block (10), and the top of the second slider (24) is fixedly connected to a second fixing block (17).

2. The sample forming mechanism for preparing a water-resistant matte film according to claim 1, characterized in that: The transmission mechanism includes a wheel (22), which is fixedly connected to the end of the third cylinder (27) away from the first motor (4). The outer wall of the wheel (22) is provided with a second transmission belt (20), and the inner wall of the second transmission belt (20) away from the wheel (22) is provided with a third rotating wheel (23). The middle part of the third rotating wheel (23) is fixedly connected with a winding roller (6).

3. The sample forming mechanism for preparing a water-resistant matte film according to claim 1, characterized in that: The pulley mechanism includes a first support block (7), the bottom of the first support block (7) is fixedly connected to the top of the side plate (1), a first cylinder (8) is fixedly connected inside the first support block (7), a first rotating wheel (9) is slidably connected to the outer side of the middle part of the first cylinder (8), and a first transmission belt (13) is rotatably connected to the outer wall of the first rotating wheel (9).

4. The sample forming mechanism for preparing a water-resistant matte film according to claim 1, characterized in that: The cutting mechanism includes electric push rods (16), the tops of the two electric push rods (16) are fixedly connected to the bottoms of the first slider (11) and the second slider (24), and the output end of the electric push rods (16) is fixedly connected to a cutting head (18).

5. The sample forming mechanism for preparing a water-resistant matte film according to claim 1, characterized in that: A second motor (15) is fixedly connected to the outer wall of the side plate (1) away from the first motor (4). A second wheel (14) is rotatably provided at the output end of the second motor (15). The outer wall of the second wheel (14) is rotatably connected to the inside of the side of the first transmission belt (13) away from the first wheel (9). The second fixing block (17) is fixedly connected to the outside of the first transmission belt (13). The first fixing block (10) is fixedly connected to the inside of the first transmission belt (13).

6. The sample forming mechanism for preparing a water-resistant matte film according to claim 1, characterized in that: The inner side of the frame (2) is fixedly connected to a first guide plate (5), which is located above the winding roller (6).

7. The sample forming mechanism for preparing a water-resistant matte film according to claim 2, characterized in that: The outer wall of the winding roller (6) is rotatably connected to the inside of the frame (2), and the outer wall of the third cylinder (27) is rotatably connected to the inside of the frame (2).

8. The sample forming mechanism for preparing a water-resistant matte film according to claim 1, characterized in that: The inner side of the frame (2) is fixedly connected to a second guide plate (21), which is fixedly connected to the side away from the first guide plate (5).