Floor heating plate processing excess material separating device

Abstract

The utility model discloses floor heating plate processing excess material separating device relates to floor heating plate processing technical field, including separation subassembly, transmission mechanism and cleaning mechanism, and separation subassembly includes support column, bearing station, collection box and cutting plate, and bearing station is established below cutting plate through support column, and collection box is slidably connected with cutting plate and bearing station through the chute structure, transmission mechanism includes servo motor, transmission part and tension pulley, is located cutting plate upper surface and provides power for cleaning mechanism, and cleaning mechanism includes shuttle screw, sliding block, driving gear, driven rack and cleaning roller, and the linkage of gear and rack and shuttle screw realizes the reciprocating rolling cleaning of cleaning roller, and the utility model discloses through setting transmission mechanism and cleaning mechanism, solved the problem of not in time cleaning, dust easy to spread in the cutting process of floor heating plate excess material residue, realized the removal and centralized recovery of processing excess material, improved the cleanness and security of production environment.

Description

Technical Field

[0001] This utility model relates to the field of underfloor heating board processing technology, specifically to a device for separating waste materials from underfloor heating board processing. Background Technology

[0002] Underfloor heating board processing refers to the process of taking raw materials such as extruded polystyrene (XPS) and graphite polystyrene boards, and manufacturing them into prefabricated insulation boards for low-temperature hot water radiant floor heating systems through processes such as molding, cutting, grooving, and surface treatment. During the processing, the boards need to be precisely cut and milled according to design requirements to embed heating pipes, and edge connection structure treatment and surface coating may be carried out to ensure that they have good thermal insulation, compressive strength, dimensional stability, and ease of construction, ultimately forming underfloor heating-specific modules or standard insulation boards that can be directly laid and installed.

[0003] In a continuous cutting and processing environment for underfloor heating panels, in order to ensure production efficiency and workshop cleanliness, it is necessary to remove the scraps and leftover materials generated during cutting in a timely manner. Traditional manual cleaning methods have problems such as delayed response and incomplete cleaning, which can easily lead to the accumulation of scraps. This not only affects the normal operation of the equipment, but may also cause air pollution due to dust and increase safety hazards. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a waste material separation device for floor heating board processing, which has the advantage of automatic cleaning and solves the problem of waste material accumulation and pollution.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste material separation device for floor heating board processing, wherein the separation component includes a support column, a support platform, a collection box, and a cutting plate; the upper end of the support column is fixedly connected to the lower end of the support platform; the inner wall of the support platform is slidably connected to the surface of the collection box via a sliding groove; the upper end of the collection box is slidably connected to the lower end of the cutting plate via a sliding groove; and the upper end of the support platform is fixedly connected to the lower end of the cutting plate. The cutting board surface is provided with a transmission mechanism, and cleaning mechanisms are provided at both ends of the transmission mechanism. The transmission mechanism is used to provide power to the cleaning mechanism, and the cleaning mechanism is used to clean and collect the processing waste.

[0006] In a preferred embodiment of this utility model, the transmission mechanism includes a fixed ring, a servo motor, a transmission component, a tensioning wheel, and a protective cover. The inner wall of the fixed ring is fixedly connected to the surface of the servo motor, the output end of the servo motor is drivenly connected to the inner side of the transmission component, the surface of the transmission component is drivenly connected to the surface of the tensioning wheel, and the surface of the tensioning wheel is rotatably connected to the surface of the protective cover.

[0007] In a preferred embodiment of this invention, the surface of the fixing ring is fixedly connected to the surface of the protective cover, the output end of the servo motor is rotatably connected to the inner wall of the protective cover, and the surface of the tensioning wheel is rotatably connected to the surface of the cutting plate.

[0008] In a preferred embodiment of this invention, the cleaning mechanism includes a reciprocating screw, a sliding block, a driving gear, a connecting shaft, a cleaning roller, a stroke plate, a driven rack, and a protective cover. The surface of the reciprocating screw is threadedly connected to the inner wall of the sliding block. The surface of the sliding block is rotatably connected to the inner wall of the driving gear via a rotating shaft. The surface of the driving gear is fixedly connected to the surface of the connecting shaft. The surface of the connecting shaft is fixedly connected to the surface of the cleaning roller. The inner wall of the stroke plate is fixedly connected to the lower end of the driven rack. The surface of the stroke plate is fixedly connected to the surface of the protective cover.

[0009] In a preferred embodiment of this invention, the reciprocating screw is connected to both ends of the transmission component, and the surface of the reciprocating screw is rotatably connected to the inner wall of the protective cover.

[0010] In a preferred embodiment of this invention, the surface of the reciprocating screw is rotatably connected to the inner wall of the protective cover, and the surface of the sliding block is slidably connected to the inner wall of the protective cover via a sliding groove.

[0011] In a preferred embodiment of this invention, the driving gear meshes with the driven rack, the surface of the connecting shaft is slidably connected to the inner wall of the stroke plate via a sliding groove, the lower end of the stroke plate is fixedly connected to the upper end of the cutting plate, and the surface of the protective cover is fixedly connected to the surface of the cutting plate via an L-shaped plate.

[0012] 1. This utility model solves the problem of dust pollution caused by residual scraps and untimely cleaning during the cutting of floor heating panels by setting up a transmission mechanism and a cleaning structure, achieving the effects of automatic removal, centralized collection, improved working environment and enhanced production continuity.

[0013] 2. By setting up a transmission mechanism and utilizing the linkage between the servo motor, transmission components, and tensioning wheel, this utility model solves the problems of unstable power transmission and poor synchronization, ensuring that the cleaning mechanism obtains continuous and reliable power and improving the stability of system operation.

[0014] 3. This utility model solves the problem of incomplete removal of residual material from the surface of the cutting board by setting up a cleaning mechanism, which uses a reciprocating screw to drive a sliding block and a gear rack to drive the cleaning roller in coordination. It achieves the coverage and cleaning of residual materials, ensuring the cleanliness of the equipment and the quality of processing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main three-dimensional structure provided in an embodiment of the present utility model; Figure 2This is a three-dimensional structural diagram of the transmission mechanism provided in an embodiment of the present utility model; Figure 3 This is a three-dimensional structural diagram of the cleaning mechanism provided in this embodiment of the utility model; Figure 4 This is a schematic diagram of the three-dimensional structure of the main body in vertical cross-section provided in this embodiment of the utility model.

[0016] In the diagram: 1. Separation component; 101. Support column; 102. Support platform; 103. Collection box; 104. Cutting board; 2. Transmission mechanism; 201. Fixing ring; 202. Servo motor; 203. Transmission component; 204. Tensioning wheel; 205. Protective cover; 3. Cleaning mechanism; 301. Reciprocating screw; 302. Sliding block; 303. Drive gear; 304. Connecting shaft; 305. Cleaning roller; 306. Stroke plate; 307. Driven rack; 308. Protective cover. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0021] Example 1, referring to Figure 1-4In the first embodiment of this utility model, a separation component 1 is provided, including a support column 101, a support platform 102, a collection box 103, and a cutting plate 104. The upper end of the support column 101 is fixedly connected to the lower end of the support platform 102. The inner wall of the support platform 102 is slidably connected to the surface of the collection box 103 through a sliding groove. The upper end of the collection box 103 is slidably connected to the lower end of the cutting plate 104 through a sliding groove. The upper end of the support platform 102 is fixedly connected to the lower end of the cutting plate 104. A transmission mechanism 2 is provided on the surface of the cutting plate 104. Cleaning mechanisms 3 are provided at both ends of the transmission mechanism 2. The transmission mechanism 2 is used to provide power to the cleaning mechanism 3, and the cleaning mechanism 3 is used to clean and collect the processing waste.

[0022] Specifically, the separation component 1 solves the problems of untimely cleaning and inconvenient collection of residual materials through the modular integration of support column 101, support platform 102, collection box 103 and cutting plate 104. The cutting plate 104 is fixedly connected to the support platform 102 to ensure structural stability. The collection box 103 is slidably connected to the cutting plate 104 and support platform 102 through the upper and lower sliding groove structure, which facilitates smooth pulling out for cleaning and avoids the accumulation of residual materials. In conjunction with the upper cleaning mechanism 3 and the transmission mechanism 2, the residual materials are automatically swept off and collected in a closed manner, effectively preventing dust from overflowing, improving the air quality in the workshop, improving the automation level and cleaning and maintenance efficiency of the equipment, and ensuring the stable operation of continuous production of floor heating panels.

[0023] Furthermore, during the processing of floor heating panels, the cutting process often generates a certain amount of scrap material. If this scrap material is not removed in time, it will not only affect the normal operation of the equipment, but may also cause air pollution in the workshop due to dust diffusion, affecting the production environment and the health of operators. In order to achieve an environmentally friendly production process, the transmission mechanism 2 can be used to provide power to the cleaning mechanism 3, and then the cleaning mechanism 3 can be used to clean and collect the processing scrap material.

[0024] Example 2, the second embodiment of this utility model, provides a transmission mechanism 2 including a fixed ring 201, a servo motor 202, a transmission component 203, a tension wheel 204, and a protective cover 205. The inner wall of the fixed ring 201 is fixedly connected to the surface of the servo motor 202. The output end of the servo motor 202 is drivenly connected to the inner side of the transmission component 203. The surface of the transmission component 203 is drivenly connected to the surface of the tension wheel 204. The surface of the tension wheel 204 is rotatably connected to the surface of the protective cover 205. The surface of the fixed ring 201 is fixedly connected to the surface of the protective cover 205. The output end of the servo motor 202 is rotatably connected to the inner wall of the protective cover 205. The surface of the tension wheel 204 is rotatably connected to the surface of the cutting board 104.

[0025] Specifically, the transmission mechanism 2 solves problems such as unstable power transmission, poor transmission synchronization, and potential safety hazards in equipment operation through the coordinated layout of the servo motor 202, transmission component 203, tension wheel 204, and fixed ring 201. The servo motor 202 is securely mounted on the protective cover 205 through the fixed ring 201 to ensure structural stability during operation. The transmission component 203 and tension wheel 204 work together to achieve power transmission and maintain constant tension of the transmission belt to prevent slippage or deviation, ensuring synchronous operation of the reciprocating screw 301, enhancing transmission reliability and long-term operational stability of the equipment, and providing reliable power support for the continuous operation of the cleaning mechanism 3.

[0026] Furthermore, to achieve an environmentally friendly production process, the equipment is equipped with a waste material collection mechanism. This system mainly consists of a servo motor 202, a transmission component 203, a reciprocating screw 301, a sliding block 302, a gear and rack mechanism, a cleaning roller 305, and a detachable collection box 103, etc., which are integrated inside the protective cover 205 structure to ensure operational safety and integrity. When the system is started, the operator starts the servo motor 202 fixed to the surface of the protective cover 205 through the control panel. The motor output shaft and the transmission component 203 are linked to provide power to the cleaning mechanism 3. The waste material after cleaning falls naturally under the action of gravity and enters the collection box 103 located below the equipment. The collection box 103 is placed in the support platform 102, and its bottom is equipped with a sliding rail structure, which can be smoothly pulled out along the sliding groove inside the support platform 102, which is convenient for the staff to clean and transfer regularly.

[0027] Example 3, the third embodiment of this utility model, provides a cleaning mechanism 3 including a reciprocating screw 301, a sliding block 302, a driving gear 303, a connecting shaft 304, a cleaning roller 305, a stroke plate 306, a driven rack 307, and a protective cover 308. The surface of the reciprocating screw 301 is threadedly connected to the inner wall of the sliding block 302. The surface of the sliding block 302 is rotatably connected to the inner wall of the driving gear 303 via a rotating shaft. The surface of the driving gear 303 is fixedly connected to the surface of the connecting shaft 304. The surface of the connecting shaft 304 is fixedly connected to the surface of the cleaning roller 305. The inner wall of the stroke plate 306 is fixedly connected to the lower end of the driven rack 307. The surface of 06 is fixedly connected to the surface of the protective cover 308. Two reciprocating screws 301 are respectively connected to the two ends of the transmission component 203. The surface of the reciprocating screw 301 is rotatably connected to the inner wall of the protective cover 205. The surface of the reciprocating screw 301 is rotatably connected to the inner wall of the protective cover 308. The surface of the sliding block 302 is slidably connected to the inner wall of the protective cover 308 through a sliding groove. The driving gear 303 meshes with the driven rack 307. The surface of the connecting shaft 304 is slidably connected to the inner wall of the stroke plate 306 through a sliding groove. The lower end of the stroke plate 306 is fixedly connected to the upper end of the cutting plate 104. The surface of the protective cover 308 is fixedly connected to the surface of the cutting plate 104 through an L-shaped plate.

[0028] Specifically, the cleaning mechanism 3, through the coordinated operation of the reciprocating screw 301, sliding block 302, gear rack and pinion, and cleaning roller 305, solves the problem of untimely cleaning of residual material and easy dust generation after the cutting of floor heating panels. It enables the cleaning roller 305 to complete rotational cleaning while reciprocating, resulting in high cleaning efficiency. It can slide out with the collection box 103 for convenient centralized processing, reducing the frequency and intensity of manual cleaning, and improving the automation level of the production line and the cleanliness of the working environment.

[0029] Furthermore, the motor output shaft and the transmission component 203 are linked to transmit power to the reciprocating screws 301 symmetrically arranged at both ends. The reciprocating screws 301 rotate synchronously under the drive of the transmission component 203. The threads on their surfaces engage with the sliding block 302, pushing the sliding block 302 to make reciprocating linear motion along the guide rail. The sliding block 302 is connected to the drive gear 303 through a rotating shaft. The drive gear 303 meshes with the driven rack 307 in the stroke plate 306. The stroke plate 306 is fixed to the cutting plate 104, thereby converting the translational motion of the sliding block 302 into the rotational motion of the gear. Since the cleaning roller 305 is coaxially connected to the drive gear 303 through the connecting shaft 304, the rotation of the gear directly drives the cleaning roller 305 to roll synchronously against the surface of the cutting plate 104, effectively removing residual material debris.

[0030] Working Principle: During the processing of underfloor heating panels, the cutting process often generates a certain amount of scrap material. If this scrap material is not removed in time, it will not only affect the normal operation of the equipment, but may also cause air pollution in the workshop due to dust diffusion, affecting the production environment and the health of operators. To achieve an environmentally friendly production process, the equipment is equipped with a scrap material collection mechanism. This system mainly consists of a servo motor 202, a transmission component 203, a reciprocating screw 301, a sliding block 302, a gear and rack mechanism, a cleaning roller 305, and a detachable collection box 103, etc., integrated inside the protective cover 205 structure to ensure operational safety and integrity. When the system is started, the operator starts the servo motor 202 fixed to the surface of the protective cover 205 through the control panel. The motor output shaft and the transmission component 203 form a linkage, transmitting power to the reciprocating screw 301 symmetrically arranged at both ends. The reciprocating screw 301 is driven by the transmission component 203. The sliding block 302 rotates synchronously, and its surface thread engages with the sliding block 302, pushing the sliding block 302 to reciprocate linearly along the guide rail. The sliding block 302 is connected to the drive gear 303 through a rotating shaft. The drive gear 303 meshes with the driven rack 307 in the stroke plate 306. The stroke plate 306 is fixed to the cutting plate 104, thereby converting the translational motion of the sliding block 302 into the rotational motion of the gear. Since the cleaning roller 305 is coaxially connected to the drive gear 303 through the connecting shaft 304, the rotation of the gear directly drives the cleaning roller 305 to roll synchronously against the surface of the cutting plate 104, effectively removing residual material debris. The cleaned material falls naturally under gravity and enters the collection box 103 located below the equipment. The collection box 103 is placed in the support platform 102, and its bottom is equipped with a slide rail structure, which can be smoothly pulled out along the slide groove inside the support platform 102, facilitating regular cleaning and transportation by the staff.

[0031] In summary, through the coordinated operation of the servo motor, transmission components, reciprocating screw, sliding block, driving gear, and driven rack, a composite action is achieved in which the cleaning roller reciprocates and rolls synchronously along the surface of the cutting board, effectively removing residual scraps and waste materials during processing. Furthermore, through the pushing action of the cleaning roller and the guidance of gravity, the waste materials are concentrated and fall into a sliding and pull-out collection box, ultimately realizing the operation of waste material removal, centralized collection, and convenient processing, improving the cleanliness, safety, and operational efficiency of the production process.

[0032] In summary, through the coordinated operation of the servo motor, transmission components, reciprocating screw, sliding block, driving gear, and driven rack, a composite action is achieved in which the cleaning roller reciprocates and rolls synchronously along the surface of the cutting board, effectively removing residual scraps and waste materials during processing. Furthermore, through the pushing action of the cleaning roller and the guidance of gravity, the waste materials are concentrated and fall into a sliding and pull-out collection box, ultimately realizing the operation of waste material removal and centralized collection, improving the cleanliness, safety, and operational efficiency of the production process.

[0033] The cutting board, tensioning wheel, and cleaning roller used in this application can be additionally equipped with protective measures of common knowledge in this technical field under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are commonly used by those skilled in the art.

[0034] It should be noted that (servo motor, reciprocating screw, drive gear, driven rack, transmission component and cleaning roller) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters are common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0035] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0036] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0037] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A waste material separation device for underfloor heating board processing, characterized in that: The separation component (1) includes a separation assembly for processing waste materials of underfloor heating panels. The separation assembly (1) includes a support column (101), a support platform (102), a collection box (103), and a cutting plate (104). The upper end of the support column (101) is fixedly connected to the lower end of the support platform (102). The inner wall of the support platform (102) is slidably connected to the surface of the collection box (103) through a sliding groove. The upper end of the collection box (103) is slidably connected to the lower end of the cutting plate (104) through a sliding groove. The upper end of the support platform (102) is fixedly connected to the lower end of the cutting plate (104). The cutting board (104) is provided with a transmission mechanism (2), and cleaning mechanisms (3) are provided at both ends of the transmission mechanism (2). The transmission mechanism (2) is used to provide power to the cleaning mechanism (3), and the cleaning mechanism (3) is used to clean and collect the processing waste.

2. The underfloor heating board processing waste separation device according to claim 1, characterized in that: The transmission mechanism (2) includes a fixed ring (201), a servo motor (202), a transmission component (203), a tension wheel (204), and a protective cover (205). The inner wall of the fixed ring (201) is fixedly connected to the surface of the servo motor (202). The output end of the servo motor (202) is connected to the inner side of the transmission component (203). The surface of the transmission component (203) is connected to the surface of the tension wheel (204). The surface of the tension wheel (204) is rotatably connected to the surface of the protective cover (205).

3. The underfloor heating board processing waste separation device according to claim 2, characterized in that: The surface of the fixing ring (201) is fixedly connected to the surface of the protective cover (205), the output end of the servo motor (202) is rotatably connected to the inner wall of the protective cover (205), and the surface of the tensioning wheel (204) is rotatably connected to the surface of the cutting plate (104).

4. The underfloor heating board processing waste separation device according to claim 2, characterized in that: The cleaning mechanism (3) includes a reciprocating screw (301), a sliding block (302), a drive gear (303), a connecting shaft (304), a cleaning roller (305), a stroke plate (306), a driven rack (307), and a protective cover (308). The surface of the reciprocating screw (301) is threadedly connected to the inner wall of the sliding block (302). The surface of the sliding block (302) is rotatably connected to the inner wall of the drive gear (303) via a rotating shaft. The surface of the drive gear (303) is fixedly connected to the surface of the connecting shaft (304). The surface of the connecting shaft (304) is fixedly connected to the surface of the cleaning roller (305). The inner wall of the stroke plate (306) is fixedly connected to the lower end of the driven rack (307). The surface of the stroke plate (306) is fixedly connected to the surface of the protective cover (308).

5. The underfloor heating board processing waste separation device according to claim 4, characterized in that: The two reciprocating screws (301) are respectively connected to the two ends of the transmission member (203), and the surface of the reciprocating screws (301) is rotatably connected to the inner wall of the protective cover (205).

6. The underfloor heating board processing waste separation device according to claim 5, characterized in that: The surface of the reciprocating screw (301) is rotatably connected to the inner wall of the protective cover (308), and the surface of the sliding block (302) is slidably connected to the inner wall of the protective cover (308) through a sliding groove.

7. The underfloor heating board processing waste separation device according to claim 4, characterized in that: The driving gear (303) meshes with the driven rack (307), the surface of the connecting shaft (304) is slidably connected to the inner wall of the stroke plate (306) through a sliding groove, the lower end of the stroke plate (306) is fixedly connected to the upper end of the cutting plate (104), and the surface of the protective cover (308) is fixedly connected to the surface of the cutting plate (104) through an L-shaped plate.

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