Full-automatic high-speed conveying feather processing punching machine

Abstract

The application discloses a full-automatic high-speed conveying feather processing punching machine, and relates to the technical field of mechanized equipment, which comprises a feeding mechanism, a punching mechanism, a linkage conveying mechanism and a waste material discharging mechanism. The feeding mechanism is used for conveying and feeding feathers and detecting the front and back surfaces of the feathers; the punching mechanism is used for punching and forming the feathers; the linkage conveying mechanism is provided with conveying clamping jaws and is used for clamping the feathers detected by the feeding mechanism, discarding the feathers that do not pass the detection and conveying the feathers that pass the detection to the punching mechanism for punching and forming, and discharging the waste material. The feeding mechanism comprises a feeding conveying part, a visual detector and a matching clamping device, the matching clamping device is used for matching and clamping the conveying feathers with the linkage conveying mechanism, the feeding conveying part is used for overturning and translating the feathers, and the visual detector is used for detecting the corresponding side of the feathers. The application improves the punching quality through source screening, cooperates with full automation to improve the efficiency and stability, and realizes the effect of full-automatic feather punching processing with high quality, high speed and low loss.

Description

Technical Field

[0001] This application relates to the field of mechanized equipment technology, and in particular to a fully automatic high-speed conveyor feather processing punching machine. Background Technology

[0002] Badminton is widely used in sports and leisure activities. During the use of badminton, the airflow affects the trajectory of the shuttlecock due to factors such as feather characteristics and size. Therefore, during the production process, the feathers need to be punched to remove excess down from the edges, so that the shape and size of the feathers are more consistent.

[0003] Chinese Patent No. CN220807731U discloses a badminton shuttlecock feather punching and shearing machine. The badminton shuttlecock feather punching and shearing machine includes a punching and shearing machine body and a first slide groove. The punching and shearing machine body has a first slide groove in the middle. A first slider is provided inside the first slide groove. The first slider and the first slide groove are slidably connected. A first threaded rod is provided inside the first slide groove. The first threaded rod and the first slider are connected by threads. A baffle is provided on the top of the first slider. A first motor is provided at one end of the first threaded rod. The first motor and the punching and shearing machine body are fixed by screws. A scale line is provided at one end of the baffle. The punching groove is embedded in the middle of the punching and shearing machine body.

[0004] However, this badminton shuttlecock feather punching and shearing machine has difficulty effectively detecting feathers during the feeding stage, and the feathers will shift during the transmission and transportation process, affecting the punching accuracy. This needs to be improved. Summary of the Invention

[0005] In view of this, the purpose of this application is to provide a fully automatic high-speed conveyor feather processing punching machine to improve punching quality and efficiency. The specific solution is as follows: A fully automatic high-speed conveyor feather processing and punching machine, comprising: Feeding mechanism, used for conveying and feeding feathers and detecting the front and back sides; A stamping mechanism used for stamping and forming feathers; The linkage conveying mechanism is equipped with conveying grippers for holding feathers that have been detected by the feeding mechanism, discarding feathers that have not passed the detection, and conveying feathers that have passed the detection to the stamping mechanism for stamping and forming, as well as for waste discharge. The feeding mechanism includes a feeding conveyor, a vision detector, and a mating gripper. The mating gripper is used to match and clamp the conveyed feathers with the linkage conveying mechanism. The feeding conveyor is used to flip and translate the feathers, and the vision detector is used to detect the corresponding side of the feathers.

[0006] Preferably, the feeding conveyor includes a feeding port, a spiral conveyor belt group, and a translational conveyor belt group connected in sequence; the feeding port gradually decreases in height from one end away from the spiral conveyor belt group to the other end; the spiral conveyor belt group consists of two sets of conveyor belts that are spirally rotated 180° with their ends located at the upper and lower ends respectively; the translational conveyor belt group consists of two sets of conveyor belts that are horizontally parallel to each other.

[0007] Preferably, a feed cover is provided on the outer side of the spiral conveyor belt group and the translational conveyor belt group, and the feed cover is provided with a visual window located between the spiral conveyor belt group and the translational conveyor belt group. The visual detector is used to match the visual window and detect the front and back of the feather.

[0008] Preferably, the mating gripper is provided with two U-shaped pressure plates for moving towards or away from each other; the conveying claw matches the groove of the U-shaped pressure plate and clamps and fixes the feather.

[0009] Preferably, the conveying gripper includes two symmetrically distributed gripping arms and a drive connecting pipe connected to the driver to control the two gripping arms to perform a gripping action of moving closer to each other or a releasing action of separating from each other; the linkage conveying mechanism is provided with a drive rotator for driving the conveying gripper to rotate circumferentially, the conveying gripper is connected to a transverse plate, the transverse plate is slidably connected to a transverse track, and is connected to a transverse drive for driving the transverse plate to reciprocate along the transverse track.

[0010] Preferably, the linkage conveying mechanism is provided with at least two unloading plates, and at least one of the unloading plates is used to discard feathers that fail the inspection, and at least one of the unloading plates is used to discharge waste material.

[0011] Preferably, the stamping mechanism includes an upper stamping die and a lower stamping die that matches the upper stamping die. The bottom of the lower stamping die is connected to a discharge groove, which is used for ejecting formed feathers.

[0012] As can be seen from the above solutions, this application provides a fully automatic high-speed conveyor feather processing punching machine, which has the following beneficial effects: 1. Improve the quality of punching by screening at the source, and improve efficiency and stability by combining with full automation to achieve the effect of high quality, high speed and low loss fully automatic feather punching processing; 2. Feathers are introduced by tilting the feed port, eliminating the need for manual feeding and alignment; the spiral conveyor belt group achieves automatic flipping of feathers through 180° spiral rotation, eliminating the need for an additional flipping mechanism. Combined with the horizontal conveying of the translation conveyor belt group, a continuous feeding process of introduction, flipping detection, and translation handover is formed, thereby significantly improving feeding efficiency. 3. By using the U-shaped pressure plate of the gripper to fix and release the feathers through opposite and opposite movements, the coordinated transfer claws and the groove of the U-shaped pressure plate are precisely matched to achieve stable clamping and transfer, avoiding the problem of feathers shifting and wrinkling during the transfer process; 4. The circumferential rotation of the conveying gripper is achieved by driving the rotary actuator, and the reciprocating movement along the transverse track is achieved by the transverse drive, so that the feather is accurately fed into the stamping mechanism at a preset angle and position for stamping operation. This ensures that the forming area of ​​the feather is completely aligned when the upper and lower stamping dies are closed, so as to effectively reduce problems such as inconsistent stamping size and rough edges caused by positioning deviation. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the fully automatic high-speed conveyor feather processing punching machine disclosed in this application; Figure 2 This is a schematic diagram of the structure of the fully automatic high-speed conveyor feather processing punching machine disclosed in this application, showing the removal of the feed cover plate; Figure 3 This is a partially enlarged structural schematic diagram of the fully automatic high-speed conveyor feather processing punching machine disclosed in this application.

[0015] Explanation of reference numerals in the attached drawings: 1. Feeding mechanism; 11. Feeding conveyor; 111. Feeding port; 112. Spiral conveyor belt assembly; 113. Horizontal conveyor belt assembly; 12. Feeding cover plate; 121. Vision window; 13. Vision detector; 14. Clamping device; 141. U-shaped pressure plate; 2. Auxiliary mechanism; 21. Auxiliary track; 22. Auxiliary drive belt; 23. Auxiliary gripper; 24. Cable chain; 3. Linkage conveying mechanism; 31. Conveying gripper; 311. Clamping arm; 312. Drive connecting pipe; 32. Drive rotator; 33. Transverse track; 34. Transverse plate; 341. Transverse driver; 35. Unloading plate; 4. Stamping mechanism; 41. Upper stamping die; 42. Lower stamping die; 43. Discharge chute. Detailed Implementation

[0016] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0017] like Figure 1 As shown, a fully automatic high-speed conveying feather processing punching machine includes a feeding mechanism 1 for conveying and feeding feathers and detecting the front and back sides, a punching mechanism 4 for punching and forming feathers, and a linkage conveying mechanism 3.

[0018] It should be noted that, as Figure 2 , Figure 3 As shown, the linkage conveying mechanism 3 is equipped with a conveying gripper 31, which is used to grip feathers detected by the feeding mechanism 1, discard feathers that fail the detection, and convey feathers that pass the detection to the stamping mechanism 4 for stamping and forming, as well as for waste discharge. Simultaneously, the conveying gripper 31 includes two symmetrically distributed gripping arms 311 and a drive connecting pipe 312 connected to a driver to control the two gripping arms 311 to perform clamping actions that bring them closer together or releasing actions that separate them. A drive rotator 32 is provided on the linkage conveying mechanism 3 to drive the conveying gripper 31 to rotate circumferentially, and the conveying gripper 31 is connected to a transverse plate 34. The transverse plate 34 is slidably connected to a transverse track 33 and is connected to a transverse drive 341 for driving the transverse plate 34 to reciprocate along the transverse track 33. Therefore, by driving the rotator 32 to achieve the circumferential rotation of the transfer gripper 31 and by moving the transverse drive 341 along the transverse track 33, the feather is accurately fed into the stamping mechanism 4 at a preset angle and position for stamping operation, ensuring that the forming area of ​​the feather is completely aligned when the upper stamping die 41 and the lower stamping die 42 are closed, so as to effectively reduce problems such as inconsistent stamping size and rough edges caused by positioning deviation.

[0019] It should be mentioned that the linkage conveyor mechanism 3 is equipped with at least two unloading plates 35, at least one of which is used to discard feathers that fail the inspection, and at least one of which is used to discharge waste material. Therefore, effective feather feeding detection and effective separation detection of whether feathers pass the inspection will be achieved, thereby improving the quality of feather stamping.

[0020] like Figure 2 , Figure 3As shown, the feeding mechanism 1 includes a feeding conveyor 11, a vision detector 13, and a mating gripper 14. The mating gripper 14 is used to match and clamp the conveyed feathers with the linkage conveyor mechanism 3. The feeding conveyor 11 is used to flip and translate the feathers, and the vision detector 13 is used to detect the corresponding side of the feather. Meanwhile, the feeding conveyor 11 includes a feeding port 111, a spiral conveyor belt group 112, and a translation conveyor belt group 113 connected in sequence. The height of the feeding port 111 gradually decreases from one end away from the spiral conveyor belt group 112 to the other end. The spiral conveyor belt group 112 consists of two sets of conveyor belts that are spirally rotated 180° with their ends located at the upper and lower ends, respectively. The translation conveyor belt group 113 consists of two sets of conveyor belts that are horizontally parallel, one above the other. Therefore, feathers are introduced by tilting the feed port 111, eliminating the need for manual feeding and alignment; the spiral conveyor belt group 112 achieves automatic flipping of feathers through 180° spiral rotation, eliminating the need for an additional flipping mechanism. Combined with the horizontal conveying of the translation conveyor belt group 113, a continuous feeding process of introduction, flipping detection, and translation handover is formed, thereby significantly improving feeding efficiency.

[0021] It should be mentioned that a feed cover plate 12 is provided on the outer side of the spiral conveyor belt group 112 and the translational conveyor belt group 113, and the feed cover plate 12 is provided with a vision window 121 located between the spiral conveyor belt group 112 and the translational conveyor belt group 113. The vision detector 13 is used to match with the vision window 121 and detect the front and back of the feathers. The gripper 14 is provided with two U-shaped pressure plates 141 for moving in opposite directions or away from each other, and the conveying claw 31 matches with the groove of the U-shaped pressure plate 141 to clamp and fix the feathers. Therefore, by using the U-shaped pressure plates 141 of the gripper 14 to move in opposite directions or away from each other, the feathers are fixed and released. The precise matching of the conveying claw 31 with the groove of the U-shaped pressure plate 141 achieves a stable clamping and conveying, avoiding the problems of feather displacement and wrinkling during the conveying process. The stamping mechanism 4 includes a stamping upper die 41 and a stamping lower die 42 that matches the stamping upper die 41. The bottom of the stamping die 42 is connected to a discharge groove, which is used to discharge the formed feathers. This allows the feathers to be directly discharged through the discharge groove after being formed by stamping, avoiding deformation of the formed feathers during the handling process. By ensuring consistent forming pressure and stroke, the size uniformity and appearance consistency of the feathers in batch stamping can be improved.

[0022] In summary, this application provides a fully automatic high-speed conveyor feather processing punching machine. This fully automatic high-speed conveyor feather processing punching machine improves the punching quality through source screening and enhances efficiency and stability through full automation, achieving the effect of high-quality, high-speed, and low-loss fully automatic feather punching processing.

[0023] The terms “first,” “second,” “third,” “fourth,” etc., used in this application (if applicable) are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms “comprising” and “having,” and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, or apparatus that includes a series of steps or units is not necessarily limited to those explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, or apparatus.

[0024] It should be noted that the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of those features. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.

[0025] This document uses specific examples to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the methods and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.

Claims

1. A fully automatic high-speed conveyor feather processing and punching machine, characterized in that, include: Feeding mechanism (1) for conveying and feeding feathers and detecting the front and back sides; The stamping mechanism (4) is used for stamping and forming feathers; The linkage conveying mechanism (3) is equipped with a conveying gripper (31) for gripping the feathers detected by the feeding mechanism (1), discarding the feathers that fail the detection and conveying the feathers that pass the detection to the stamping mechanism (4) for stamping and forming, as well as discharging waste materials; The feeding mechanism (1) includes a feeding conveyor (11), a vision detector (13), and a mating clamp (14). The mating clamp (14) is used to match and clamp the conveyed feathers with the linkage conveyor (3). The feeding conveyor (11) is used to flip and translate the feathers, and the vision detector (13) is used to detect the corresponding side of the feathers.

2. The fully automatic high-speed conveyor feather processing punching machine according to claim 1, characterized in that: The feeding conveyor unit (11) includes a feeding port (111), a spiral conveyor belt group (112), and a translational conveyor belt group (113) connected in sequence. The feeding port (111) is located at a height that gradually decreases from one end away from the spiral conveyor belt group (112) to the other end. The spiral conveyor belt group (112) consists of two sets of conveyor belts that are spirally rotated 180° with their ends located at the upper and lower ends respectively. The translational conveyor belt group (113) consists of two sets of conveyor belts that are horizontally parallel to each other.

3. The fully automatic high-speed conveyor feather processing punching machine according to claim 2, characterized in that: A feed cover plate (12) is provided on the outside of the spiral conveyor belt group (112) and the translational conveyor belt group (113), and the feed cover plate (12) is provided with a visual window (121) located between the spiral conveyor belt group (112) and the translational conveyor belt group (113). The visual detector (13) is used to match the visual window (121) and detect the front and back of the feather.

4. The fully automatic high-speed conveyor feather processing punching machine according to claim 1, characterized in that: The mating clamp (14) is provided with two U-shaped pressure plates (141) for moving towards or away from each other; the conveying claw (31) matches the groove of the U-shaped pressure plate (141) and clamps and fixes the feather.

5. The fully automatic high-speed conveyor feather processing punching machine according to claim 1, characterized in that: The conveying gripper (31) includes two clamping arms (311) symmetrically distributed vertically and vertically, and a drive connecting pipe (312) connected to the driver to control the two clamping arms (311) to perform clamping actions that bring them closer together or releasing actions that separate them from each other; the linkage conveying mechanism (3) is provided with a drive rotator (32) for driving the conveying gripper (31) to rotate circumferentially, the conveying gripper (31) is connected to a transverse plate (34), the transverse plate (34) is slidably connected to a transverse track (33), and is connected to a transverse drive (341) for driving the transverse plate (34) to reciprocate along the transverse track (33).

6. The fully automatic high-speed conveyor feather processing punching machine according to claim 5, characterized in that: The linkage conveying mechanism (3) is provided with at least two unloading plates (35), and at least one of the unloading plates (35) is used to discard feathers that fail the inspection, and at least one of the unloading plates (35) is used to discharge waste.

7. The fully automatic high-speed conveyor feather processing punching machine according to claim 1, characterized in that: The punching mechanism (4) includes an upper punching die (41) and a lower punching die (42) that matches the upper punching die (41). The bottom of the lower punching die (42) is connected to a discharge groove, which is used for forming feathers and discharging them.

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