Moisture-proof treatment bamboo-wood composite board manufacturing equipment

Abstract

This utility model provides a moisture-proof bamboo-wood composite board manufacturing equipment, relating to the field of composite board manufacturing. When the equipment is running, after the power source is started, a precisely designed transmission system efficiently transmits power, driving a platform holding the bamboo-wood composite board to reciprocate linearly along a predetermined track, including a mounting base. During platform movement, a linkage mechanism simultaneously activates the gluing component, ensuring it operates at a constant speed. The gluing device evenly coats the surface of the board with a moisture-proofing agent, preventing missed areas or uneven coating. When the platform carrying the glued board moves to a specific workstation, the pressing component responds, and an electric rope precisely controls the pressing plate to descend, applying pressure to the board to promote the moisture-proofing agent's full penetration into the board and rapid curing. Throughout the entire production process, the reciprocating mechanism, gluing mechanism, and pressing mechanism work closely together to achieve fully automated continuous production from gluing to pressing, significantly reducing manual operation and substantially improving production efficiency and product quality stability.

Description

Technical Field

[0001] This utility model relates to the field of composite board manufacturing technology, and in particular to a moisture-proof bamboo-wood composite board manufacturing equipment. Background Technology

[0002] In the manufacturing of bamboo-wood composite panels, traditional moisture-proofing equipment mostly relies on manual operation or semi-automated production modes. These devices typically involve manual control of the gluing and pressing processes by operators, or utilize relatively simple mechanical structures to automate certain processes. However, with the continuously increasing market demand for bamboo-wood composite panels and the ever-growing requirements for product quality and production efficiency, existing production equipment is struggling to meet the industry's evolving needs.

[0003] The existing technology has the following shortcomings: 1) Low production efficiency: Manual operation or semi-automated equipment requires frequent switching of processes in the gluing and pressing stages, and the operation speed is limited by human factors, making it impossible to achieve continuous production. This results in a long overall production cycle and makes it difficult to meet the delivery needs of large-scale orders.

[0004] 2) Unstable product quality: Due to the lack of a precise control mechanism, uneven application of the treatment agent and inconsistent thickness are likely to occur during the glue application process; it is also difficult to accurately control the pressure according to the characteristics of the board in the pressing process, resulting in poor moisture-proof treatment effect of some products and a high scrap rate. Summary of the Invention

[0005] This invention adopts a fully automated reciprocating, gluing, and pressing mechanism in a coordinated operation mode, replacing traditional manual and semi-automatic operations, effectively improving production efficiency and solving the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a moisture-proof bamboo-wood composite board manufacturing equipment, comprising a mounting base, wherein a reciprocating mechanism is fixedly connected to the top of the mounting base; the reciprocating mechanism includes a motor, wherein a lead screw is fixedly connected to the output end of the motor, a limit seat is rotatably connected to the outer wall of the lead screw, a set of sliding blocks is fixedly connected to the top of the mounting base, a ball bearing rotating block is threadedly connected to the outer wall of the lead screw, a sliding limit block is slidably connected to the top of each set of sliding blocks, and a placement platform is fixedly connected to the top of each set of sliding limit blocks.

[0007] Preferably, one end of the lead screw is fixedly connected to an adhesive applicator; the adhesive applicator includes a first pulley, the outer wall of the first pulley is fitted with a transmission belt, the inner wall of the transmission belt is connected to a second pulley, and the outer surface of the second pulley is fixedly connected to a first bevel gear.

[0008] Preferably, the outer wall of the first bevel gear meshes with a second bevel gear, and the outer surface of the second bevel gear is fixedly connected with a mounting post.

[0009] Preferably, a set of adhesive application devices is fixedly sleeved on the outer wall of the mounting column, and a gantry frame is fixedly connected to the side of the mounting base.

[0010] Preferably, an electric rope rod is fixedly connected to the top of the gantry frame, and a pressing plate is fixedly connected to the output end of the electric rope rod.

[0011] Preferably, an L-shaped frame is fixedly connected to the outer surface of the mounting base, and a fixing frame is fixedly connected to the outer surface of the mounting base.

[0012] Preferably, the bottom of the limiting seat and the top of the mounting base are fixedly connected, and the top of the ball bearing rotating block and the bottom of the placement platform are fixedly connected.

[0013] Preferably, the top of the placement platform is reciprocated in conjunction with a pressing plate and a set of glue application devices.

[0014] Preferably, the outer surface of the second pulley is rotatably connected to the outer surface of the L-shaped frame via a shaft, and the outer surface of the second bevel gear is rotatably connected to the outer surface of the L-shaped frame via a shaft.

[0015] Preferably, one end of the mounting column is rotatably connected to the inside of the fixing frame.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, when the equipment is running, after the power source is started, the precisely designed transmission system efficiently transmits power, driving the platform holding the bamboo-wood composite board to reciprocate linearly along a predetermined track. During the platform's movement, a unique linkage mechanism simultaneously activates the gluing component, causing it to operate at a constant speed. A precision gluing device evenly coats the surface of the board with a moisture-proofing agent, preventing missed areas or uneven coating. When the platform carrying the glued board moves to a specific workstation, the pressing component responds quickly, and the electric rope precisely controls the pressing plate's descent, applying a set pressure to the board to ensure the moisture-proofing agent fully penetrates the board and cures rapidly. Throughout the entire production process, the reciprocating mechanism, gluing mechanism, and pressing mechanism work closely together seamlessly, achieving fully automated continuous production from gluing to pressing. This significantly reduces manual operation and substantially improves production efficiency and product quality stability.

[0017] 2. In terms of maintainability, the modular design of this device makes the disassembly and installation of each component very convenient. For example, the reciprocating mechanism, the gluing mechanism, and the pressing mechanism can all be inspected and replaced independently. When a component malfunctions, maintenance personnel can quickly locate it and separate it from the device for repair or replacement, without the need for large-scale disassembly of the entire device, greatly reducing maintenance time and costs. Moreover, the key components of the device adopt standardized designs, and corresponding replacement parts are readily available on the market, further reducing maintenance difficulty. Attached Figure Description

[0018] Figure 1 This utility model provides a three-dimensional view of the main structure of a moisture-proof bamboo-wood composite board manufacturing equipment; Figure 2 This utility model provides a front view of a moisture-proof bamboo-wood composite board manufacturing equipment. Figure 3 This utility model provides a three-dimensional structural diagram of the reciprocating mechanism of a moisture-proof bamboo-wood composite board manufacturing equipment; Figure 4 This utility model provides a perspective view of the gluing mechanism of a moisture-proof bamboo-wood composite board manufacturing equipment; Figure 5 This utility model presents a three-dimensional view of the stamping mechanism of a moisture-proof bamboo-wood composite board manufacturing equipment.

[0019] Legend: 1. Mounting base; 2. Reciprocating mechanism; 201. Motor; 202. Lead screw; 203. Limiting seat; 204. Sliding block; 205. Ball bearing rotating block; 206. Sliding limiting block; 207. Placement platform; 3. Glue application mechanism; 301. First pulley; 302. Transmission belt; 303. Second pulley; 304. First bevel gear; 305. Second bevel gear; 306. Mounting column; 307. Glue application device; 4. Gantry frame; 41. Electric rope rod; 42. Pressing plate; 5. L-shaped frame; 6. Fixing frame. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Please see attached Figure 1 - Appendix Figure 5 As shown, this utility model provides a technical solution: a moisture-proof bamboo-wood composite board manufacturing equipment, including a mounting base 1, with a reciprocating mechanism 2 fixedly connected to the top of the mounting base 1; the reciprocating mechanism 2 includes a motor 201, with a lead screw 202 fixedly connected to the output end of the motor 201, a limit seat 203 rotatably connected to the outer wall of the lead screw 202, a set of sliding blocks 204 fixedly connected to the top of the mounting base 1, a ball bearing rotating block 205 threadedly connected to the outer wall of the lead screw 202, a sliding limit block 206 slidably connected to the top of each set of sliding blocks 204, and a placement platform 207 fixedly connected to the top of each set of sliding limit blocks 206; the mounting base 1 is a whole unit. The equipment provides a stable support foundation, effectively dispersing the load and vibration generated during operation, ensuring the positional accuracy of each component during operation, and improving the overall stability of the equipment. Fixing the reciprocating mechanism 2 to the mounting base 1 ensures its operational stability, allowing for accurate and orderly operations during bamboo-wood composite board manufacturing, thus improving production efficiency and product quality. The motor 201 is directly and fixedly connected to the lead screw 202, efficiently and stably transmitting the power from the motor 201 to the lead screw 202, reducing power transmission losses and ensuring the accuracy and reliability of the lead screw 202's rotation, thereby precisely controlling the reciprocating motion. The limit seat 203 supports and limits the lead screw 202, ensuring that the lead screw 202 maintains a stable axial position during rotation, preventing deviation or wobbling, and improving the accuracy of the lead screw 202's movement and the reliability of equipment operation. The sliding block 204 is fixed on the mounting base 1, providing a stable sliding track for the sliding limit block 206, ensuring that the placement platform 207 can move smoothly along the predetermined direction during reciprocating motion, reducing motion resistance and friction, and improving the smoothness of movement. The ball bearing rotating block 205 is threadedly connected to the lead screw 202, using the rolling friction of the balls to replace the traditional sliding friction, greatly reducing friction. The friction resistance improves transmission efficiency and accuracy, while also extending the service life of the lead screw 202 and the rotating block. The sliding limit block 206 is slidably connected to the sliding block 204, further restricting the movement direction of the placement platform 207, preventing lateral deviation of the placement platform 207 during movement, and ensuring its stability and accuracy in linear reciprocating motion. The fixed connection between the placement platform 207 and the sliding limit block 206 allows the placement platform 207 to perform precise reciprocating motion with the movement of the sliding limit block 206, facilitating operations such as gluing and pressing of the bamboo and wood composite board placed on the platform 207, and improving the automation level of the production process.

[0023] Please see attached Figure 1 - Appendix Figure 5As shown, one end of the lead screw 202 is fixedly connected to the glue application mechanism 3. The glue application mechanism 3 includes a first pulley 301, a transmission belt 302 is sleeved on the outer wall of the first pulley 301, a second pulley 303 is drivenly connected to the inner wall of the transmission belt 302, and a first bevel gear 304 is fixedly connected to the outer surface of the second pulley 303. By directly connecting the glue application mechanism 3 to the lead screw 202, the rotation of the lead screw 202 can provide power to the glue application mechanism 3, realizing the rational utilization and distribution of power, simplifying the power system structure of the equipment, reducing equipment costs and maintenance difficulty, and using belt drive, which has a certain degree of elasticity and can buffer the transmission. The impact and vibration during the operation make the transmission smoother. At the same time, the belt drive structure is simple, easy to install and maintain, and has a low cost. The second pulley 303 cooperates with the transmission belt 302 to realize the long-distance transmission of power. The diameter of the pulley can be adjusted as needed to change the transmission ratio, thereby flexibly controlling the speed of the glue coating mechanism 3 to adapt to different glue coating process requirements. By fixing the first bevel gear 304 to the second pulley 303, the rotational motion of the second pulley 303 can be converted into the vertical rotational motion of the bevel gear, realizing the direction of power transmission and providing a suitable motion direction for subsequent glue coating operations.

[0024] Please see attached Figure 1 - Appendix Figure 5 As shown, the outer wall of the first bevel gear 304 meshes with the second bevel gear 305, and the outer surface of the second bevel gear 305 is fixedly connected with the mounting post 306. The meshing transmission of the bevel gears can realize the power transmission between intersecting shafts, the transmission is smooth, the load-bearing capacity is strong, and the motion and power can be accurately transmitted to ensure the stable operation of the glue application device 307 and the glue application accuracy.

[0025] Please see attached Figure 1 - Appendix Figure 5 As shown, a set of glue-applying devices 307 are fixedly sleeved on the outer wall of the mounting column 306. A gantry frame 4 is fixedly connected to the opposite side of the mounting base 1. The glue-applying devices 307 can increase the glue application area, improve glue application efficiency, and ensure the uniformity of glue application on the surface of the bamboo-wood composite board, thereby improving the protective treatment effect and product quality. The gantry frame 4 is fixed to the side of the mounting base 1, providing a stable installation foundation for the electric rope rod 41 and the pressing plate 42, ensuring that it can withstand greater pressure during the pressing process, and ensuring the stability and safety of the pressing operation.

[0026] Please see attached Figure 1 - Appendix Figure 5As shown, an electric rope rod 41 is fixedly connected to the top of the gantry frame 4. A pressing plate 42 is fixedly connected to the output end of the electric rope rod 41. The electric rope rod 41, installed on the top of the gantry frame 4, enables the pressing plate 42 to move up and down. Through electric control, the descent height and pressure of the pressing plate 42 can be precisely adjusted to meet the pressing requirements of bamboo-wood composite boards of different thicknesses and materials, improving the precision and effect of the pressing. The pressing plate 42 is directly connected to the electric rope rod 41, accurately transmitting the power of the electric rope rod 41 to the pressing plate 42, allowing the pressing plate 42 to uniformly and effectively press the bamboo-wood composite board, ensuring the moisture-proofing agent fully bonds with the bamboo-wood composite board and improving product quality. Please see attached Figure 1 - Appendix Figure 5 As shown, an L-shaped frame 5 is fixedly connected to the outer surface of the mounting base 1, and a fixing frame 6 is fixedly connected to the outer surface of the mounting base 1. The L-shaped frame 5 provides installation and support points for some components in the gluing mechanism 3, which reasonably arranges the structure of the equipment, makes the connection between the components more compact, improves the space utilization and overall stability of the equipment. This cooperation method realizes the continuous operation of gluing and pressing of bamboo and wood composite boards on the same working platform (placement platform 207), reduces manual intervention and material handling links, improves production efficiency, and ensures the continuity of the production process and the stability of product quality.

[0027] Please see attached Figure 1 - Appendix Figure 5 As shown, the bottom of the limiting seat 203 is fixedly connected to the top of the mounting base 1, and the top of the ball rotating block 205 is fixedly connected to the bottom of the placement platform 207. This fixed connection method further strengthens the connection strength between the limiting seat 203 and the mounting base 1, ensuring that the limiting seat 203 can reliably support and limit the lead screw 202, improving the stability of the lead screw 202's movement and the overall reliability of the equipment. The fixing bracket 6 supports and limits the mounting column 306, ensuring the stability of the mounting column 306 during rotation and preventing it from shaking or shifting, thereby ensuring that the glue application device 307 can work normally and stably, improving the glue application quality. Please refer to the attached document. Figure 1 - Appendix Figure 5 As shown, the top of the placement platform 207 reciprocates in conjunction with the pressing plate 42 and a set of glue application devices 307, respectively, to fix the ball bearing rotating block 205 to the placement platform 207. This ensures that the linear motion of the ball bearing rotating block 205 is accurately transmitted to the placement platform 207, guaranteeing that the placement platform 207 reciprocates along a predetermined trajectory, providing a stable working platform for glue application and pressing operations. Please see attached Figure 1 - Appendix Figure 5As shown, the outer surface of the second pulley 303 is rotatably connected to the outer surface of the L-shaped frame 5 via a shaft, and the outer surface of the second bevel gear 305 is also rotatably connected to the outer surface of the L-shaped frame 5 via a shaft. The shaft rotatably connects the second pulley 303 to the L-shaped frame 5, providing stable support and a rotating shaft for the second pulley 303. This ensures stable rotation of the second pulley 303 during transmission, reducing vibration and friction, and improving the reliability and efficiency of the transmission. This connection method provides stable rotational support for the second bevel gear 305, ensuring that the second bevel gear 305 maintains accurate position and movement trajectory during meshing transmission, guaranteeing the accuracy and stability of power transmission from the adhesive applicator 3. The fixing frame 6 provides limiting and support for the rotational connection of the mounting column 306. Please see attached Figure 1 - Appendix Figure 5 As shown, one end of the mounting column 306 is rotatably connected to the inside of the fixing frame 6, ensuring that the mounting column 306 remains stable during rotation and preventing it from shifting or shaking. This allows the glue application device 307 to perform the glue application work smoothly and accurately, improving the glue application quality and efficiency.

[0028] Working Principle and Practical Method: Overall Overview This moisture-proof bamboo-wood composite board manufacturing equipment mainly consists of a reciprocating mechanism, an adhesive coating mechanism, and a pressing mechanism. The reciprocating mechanism enables the platform to move back and forth. During this movement, the adhesive coating mechanism applies adhesive to the bamboo-wood composite board. Then, the pressing mechanism presses the adhesive-coated bamboo-wood composite board, completing the manufacturing of the moisture-proof bamboo-wood composite board. Detailed Steps Starting the reciprocating mechanism activates motor 201. The output of motor 201 drives the lead screw 202 to rotate. Because the lead screw 202 and the ball bearing rotating block 205 are threaded... The ball bearing rotating block 205 is fixedly connected to the placement platform 207, and the placement platform 207 is slidably limited on the sliding block 204 by the sliding limit block 206. Therefore, the rotation of the lead screw 202 will cause the ball bearing rotating block 205 to move linearly along the lead screw 202, thereby driving the placement platform 207 to reciprocate linearly. During the glue application process, when the lead screw 202 rotates, the first pulley 301 fixedly connected to one end of the lead screw 202 will rotate accordingly. The first pulley 301 drives the second pulley 303 to rotate through the transmission belt 302. The first bevel gear 304, fixedly connected to the outer surface of 303, also rotates. The first bevel gear 304 meshes with the second bevel gear 305, so the rotation of the first bevel gear 304 will drive the second bevel gear 305 to rotate. The mounting post 306, fixedly connected to the outer surface of the second bevel gear 305, also begins to rotate. A set of glue-applying devices 307 is fixedly sleeved on the outer wall of the mounting post 306. The rotation of the mounting post 306 causes the glue-applying devices 307 to rotate. When the placement platform 207 moves below the glue-applying devices 307, the glue-applying devices 307 apply glue to the surface of the platform. The bamboo-wood composite board on platform 207 is coated with glue. After the glue application is completed during the pressing process, platform 207 continues to move below pressing plate 42. Electric rope rod 41 is activated, and the output end of electric rope rod 41 drives pressing plate 42 downward to press the glued bamboo-wood composite board, so that the moisture-proofing agent can better bond with the bamboo-wood composite board. After completing one glue application and pressing operation, motor 201 continues to run, so that platform 207 reciprocates to repeat the above glue application and pressing process, so as to realize continuous moisture-proof bamboo-wood composite board manufacturing.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A moisture-proof bamboo-wood composite board manufacturing equipment, characterized in that: Includes a mounting base (1), and a reciprocating mechanism (2) is fixedly connected to the top of the mounting base (1); The reciprocating mechanism (2) includes a motor (201), the output end of which is fixedly connected to a lead screw (202), the outer wall of which is rotatably connected to a limit seat (203), the top of the mounting base (1) is fixedly connected to a set of sliding blocks (204), the outer wall of which is threadedly connected to a ball rotating block (205), the top of each set of sliding blocks (204) is slidably connected to a sliding limit block (206), and the top of each set of sliding limit blocks (206) is fixedly connected to a placement platform (207).

2. The moisture-proof bamboo-wood composite board manufacturing equipment according to claim 1, characterized in that: One end of the lead screw (202) is fixedly connected to the glue application mechanism (3); The adhesive application mechanism (3) includes a first pulley (301), a transmission belt (302) is sleeved on the outer wall of the first pulley (301), a second pulley (303) is connected to the inner wall of the transmission belt (302), and a first bevel gear (304) is fixedly connected to the outer surface of the second pulley (303).

3. The moisture-proof bamboo-wood composite board manufacturing equipment according to claim 2, characterized in that: The outer wall of the first bevel gear (304) meshes with a second bevel gear (305), and the outer surface of the second bevel gear (305) is fixedly connected with a mounting post (306).

4. The moisture-proof bamboo-wood composite board manufacturing equipment according to claim 3, characterized in that: The outer wall of the mounting column (306) is fixedly fitted with a set of glue application devices (307), and the opposite side of the mounting base (1) is fixedly connected to a gantry frame (4).

5. The moisture-proof bamboo-wood composite board manufacturing equipment according to claim 4, characterized in that: The top of the gantry (4) is fixedly connected to an electric rope rod (41), and the output end of the electric rope rod (41) is fixedly connected to a pressing plate (42).

6. The moisture-proof bamboo-wood composite board manufacturing equipment according to claim 1, characterized in that: An L-shaped frame (5) is fixedly connected to the outer surface of the mounting base (1), and a fixing frame (6) is fixedly connected to the outer surface of the mounting base (1).

7. The moisture-proof bamboo-wood composite board manufacturing equipment according to claim 1, characterized in that: The bottom of the limiting seat (203) is fixedly connected to the top of the mounting base (1), and the top of the ball rotating block (205) is fixedly connected to the bottom of the placement platform (207).

8. The moisture-proof bamboo-wood composite board manufacturing equipment according to claim 1, characterized in that: The top of the placement platform (207) is reciprocated in cooperation with the pressing plate (42) and a set of glue application devices (307).

9. The moisture-proof bamboo-wood composite board manufacturing equipment according to claim 3, characterized in that: The outer surface of the second pulley (303) is rotatably connected to the outer surface of the L-shaped frame (5) via a shaft, and the outer surface of the second bevel gear (305) is rotatably connected to the outer surface of the L-shaped frame (5) via a shaft.

10. The moisture-proof bamboo-wood composite board manufacturing equipment according to claim 3, characterized in that: One end of the mounting column (306) is rotatably connected to the inside of the fixing frame (6).

Images