Ceramic tile blank cutting device

Abstract

The utility model provides a kind of ceramic floor tile blank cutting device, it is related to ceramic tile blank cutting technical field, the utility model includes the installation groove being arranged in the surface of mounting column, two installation grooves are movably installed with horizontal batten, the surface of horizontal batten is uniformly respectively with multiple cutting steel wires, fixed device includes the slide bar being fixedly installed in the surface of mounting column and the slide strip board being matched with sliding on its surface, the surface of slide strip board is fixedly installed with inserting rod, the side surface of horizontal batten is provided with insertion hole, the surface of the end of slide bar away from mounting column is fixedly installed with limit stop, fixed device further includes the vertical slot being arranged in the surface of mounting column and the moving plate being matched with sliding in its inside, moving plate and slide strip board are hinged by hinged plate, the utility model is changed into assembly type connection by fixed device, so that between horizontal batten and mounting column, so it can be replaced with horizontal batten at any time according to requirement, realize the brick blank of cutting out different size, improve the flexibility of device use.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile blank cutting technology, and in particular to a ceramic floor tile blank cutting device. Background Technology

[0002] A brick blank, also known as a green body or raw brick, refers to an intermediate product that is formed by processing clay into a certain shape, size, and strength with the help of external force and a mold, and can be used for firing. Undried bricks are called wet bricks, dried bricks are called dry bricks, and products that can be used directly after forming without firing are called unfired bricks. In the production of refractory materials, the quality technical indicators of brick blanks include the size and shape of the brick blank, its weight, density, porosity, and strength.

[0003] A waste-recycling brick cutting device with publication number CN214520926U is disclosed. This patent uses a support plate, a baffle, a first conveyor belt, a second drive motor, and a second drive belt. The cutting wire cuts the brick blank, and the waste generated at both ends of the brick blank moves with the first conveyor belt. During the movement, the waste falls onto the second conveyor belt through the support plate and the baffle. The second drive motor drives the second conveyor belt to transfer the waste, thereby completing the collection of waste and reducing labor costs.

[0004] In their daily work, the inventors discovered that the distance between each cutting wire in the aforementioned waste recycling brick cutting device is equal, which makes it impossible to separate bricks into different sizes according to actual processing needs, resulting in low processing flexibility. Utility Model Content

[0005] The purpose of this utility model is to solve the problems mentioned above in the background art by proposing a ceramic tile blank cutting device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a ceramic tile blank cutting device, comprising two bases, three uprights fixedly installed on the surface of each of the two bases, a first support plate, a second support plate and a third support plate fixedly installed between each pair of the six uprights, a first conveying assembly between the second support plate and the first support plate, a second conveying assembly between the second support plate and the third support plate, two mounting columns fixedly installed on the surface of the second support plate, and a fixing device for assembling the cutting assembly together on the surface of each of the two mounting columns.

[0007] Preferably, the cutting assembly includes a mounting groove formed on the surface of the mounting column, and a crossbar is movably installed between two of the mounting grooves. The surface of the crossbar has a plurality of cutting wires evenly distributed. The cutting wires are preferably made of high carbon steel wire with a diameter of 2-3 mm and a tensile strength greater than or equal to 1500 MPa.

[0008] Preferably, the fixing device includes a slide rod fixedly installed on the surface of the mounting column and a slide plate that slides on the surface of the slide rod. A plug rod is fixedly installed on the surface of the slide plate, and a plug hole is opened on the side of the slide plate. A limit plate is fixedly installed on the surface of the slide rod away from the mounting column.

[0009] Preferably, the fixing device further includes a vertical groove formed on the surface of the mounting column and a sliding plate inside the groove, wherein the sliding plate and the sliding plate are hinged together by a hinge plate.

[0010] Preferably, the fixing device further includes an electric telescopic rod fixedly installed on the inner wall surface of the top of the vertical groove, and the output end of the electric telescopic rod is fixedly connected to the moving plate.

[0011] The effect achieved by the above components is that they enable the horizontal bar and the mounting column to be connected in an assembly manner, so that the horizontal bar can be replaced at any time as needed. Since the distance of the cutting wires on each horizontal bar is different, different sizes of brick blanks can be cut by changing the horizontal bar, thus improving the flexibility of the device.

[0012] Preferably, an extension plate and a cylinder fitted on the surface of the third support plate are fixedly installed on the side of the third support plate, and a push plate is fixedly installed on the output end of the cylinder.

[0013] The effect achieved by the above components is that the cylinder drives the push plate to move, and the push plate pushes the brick blank on the second conveying assembly toward the cutting wire.

[0014] Preferably, the surface of the third support plate is provided with an interception device to restrict the brick blank from continuing to move on the surface of the second conveying assembly. The interception device includes a vertical plate fixedly installed on the surface of the third support plate. The surface of the vertical plate is provided with a groove and a sliding interception plate inside it. The side of the vertical plate is provided with a strip groove and a sliding displacement plate inside it. The end of the displacement plate away from the strip groove is fixedly connected to the interception plate.

[0015] Preferably, the surface of the displacement plate is threaded with bolts, and the side of the vertical plate is evenly provided with a plurality of threaded holes that match the bolts.

[0016] The effects achieved by the above components are as follows: the setting of the interceptor plate restricts the brick blank from continuing to move on the second conveying assembly; the setting of the displacement plate drives the interceptor plate to move; and the setting of the bolts and threaded holes restricts the position of the displacement plate inside the strip groove.

[0017] Compared with the prior art, the advantages and positive effects of this utility model are as follows: In this invention, by setting a fixing device, the horizontal bar and the mounting column are connected in an assembled manner, so that the horizontal bar can be replaced at any time as needed. Since the distance of the cutting wires on each horizontal bar is different, different sizes of brick blanks can be cut by changing the horizontal bar, thus improving the flexibility of the device. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This utility model Figure 1 Another structural diagram from a different angle; Figure 3 This utility model Figure 2 Another structural diagram from a different angle; Figure 4 This utility model Figure 1 A schematic diagram of the three-dimensional structure at point A in the middle; Figure 5 This utility model Figure 2 A schematic diagram of the three-dimensional structure at point B.

[0019] Legend: 1. Base; 2. Fixing device; 201. Mounting groove; 202. Horizontal bar; 203. Cutting wire; 204. Sliding rod; 205. Sliding bar; 206. Insert rod; 207. Insertion hole; 208. Vertical groove; 209. Moving plate; 210. Hinge plate; 211. Electric telescopic rod; 212. Limiting plate; 3. Interception device; 31. Vertical plate; 32. Groove; 33. Interception plate; 34. Strip groove; 35. Displacement plate; 36. Bolt; 37. Threaded hole; 4. Vertical pole; 5. First support plate; 6. Second support plate; 7. Third support plate; 8. First conveying assembly; 9. Second conveying assembly; 10. Mounting column; 11. Cylinder; 12. Push plate; 13. Extension plate. Detailed Implementation

[0020] Example 1, such as Figure 1-5 As shown, a ceramic tile blank cutting device includes two bases 1. Three uprights 4 are fixedly installed on the surface of each of the two bases 1. A first support plate 5, a second support plate 6, and a third support plate 7 are fixedly installed between every two uprights 4. A first conveying assembly 8 is provided between the second support plate 6 and the first support plate 5. A second conveying assembly 9 is provided between the second support plate 6 and the third support plate 7. Two mounting columns 10 are fixedly installed on the surface of the second support plate 6. The surface of each of the two mounting columns 10 is provided with a fixing device 2 for assembling the cutting assembly together.

[0021] Reference Figure 2-5As shown, in this embodiment: the cutting assembly includes a mounting groove 201 formed on the surface of the mounting post 10, and a horizontal strip 202 movably installed between two mounting grooves 201. The surface of the horizontal strip 202 has a plurality of uniformly distributed cutting wires 203. The cutting wires 203 are preferably made of high-carbon steel wire, with a diameter of 2-3 mm and a tensile strength greater than or equal to 1500 MPa. The fixing device 2 includes a sliding rod 204 fixedly installed on the surface of the mounting post 10 and a sliding strip 205 that slides on its surface. An insert rod 206 is fixedly installed on the surface of the sliding strip 205. An insertion hole 207 is formed on the side of the horizontal strip 202. A limit plate 212 is fixedly installed on the surface of the sliding rod 204 away from the mounting post 10. The device 2 also includes a vertical groove 208 formed on the surface of the mounting column 10 and a sliding movable plate 209 inside it. The movable plate 209 and the sliding strip 205 are hinged together by a hinge plate 210. The fixing device 2 also includes an electric telescopic rod 211 fixedly installed on the inner wall surface of the top of the vertical groove 208. The output end of the electric telescopic rod 211 is fixedly connected to the movable plate 209, so that the horizontal strip 202 and the mounting column 10 are set as an assembly connection. This allows the horizontal strip 202 to be replaced at any time as needed. The distance of the cutting wires 203 on each horizontal strip 202 is different. Therefore, by replacing the horizontal strip 202, brick blanks of different sizes can be cut, improving the flexibility of the device.

[0022] Reference Figure 1-3 As shown in this embodiment: an extension plate 13 and a cylinder 11 fitted on the surface of the third support plate 7 are fixedly installed on the side. A push plate 12 is fixedly installed at the output end of the cylinder 11. The cylinder 11 drives the push plate 12 to move. The push plate 12 pushes the brick blank on the second conveying assembly 9 toward the cutting wire 203.

[0023] Reference Figure 1-4 As shown in this embodiment: the surface of the third support plate 7 is provided with an intercepting device 3 to restrict the brick blank from continuing to move on the surface of the second conveying assembly 9. The intercepting device 3 includes a vertical plate 31 fixedly installed on the surface of the third support plate 7. The surface of the vertical plate 31 is provided with a groove 32 and an intercepting plate 33 that slides inside it. The side of the vertical plate 31 is provided with a strip groove 34 and a displacement plate 35 that slides inside it. The end of the displacement plate 35 away from the strip groove 34 is fixedly connected to the intercepting plate 33. The surface of the displacement plate 35 is threaded with a bolt 36. The side of the vertical plate 31 is evenly provided with a plurality of threaded holes 37 that match the bolts 36. The setting of the intercepting plate 33 has the effect of restricting the brick blank from continuing to move on the second conveying assembly 9. The setting of the displacement plate 35 has the effect of driving the intercepting plate 33 to move. The setting of the bolts 36 and the threaded holes 37 has the effect of restricting the position of the displacement plate 35 inside the strip groove 34.

[0024] Working principle: When the device is needed, the extruded brick blank is first placed on the second conveying assembly 9, and then the second conveying assembly 9 is started. The second conveying assembly 9 moves the brick blank. When it moves to the appropriate position, the cylinder 11 is started. The cylinder 11 pushes the pusher plate 12 to move, thereby pushing the brick blank onto the first conveying assembly 8. During the process of entering the first conveying assembly 8, the brick blank will pass through the cutting wire 203, which completes the cutting of the brick blank. Then, the first conveying assembly 8 is used to advance the cut brick blank to the next station. When necessary, the corresponding crossbar 202 is replaced according to the cutting requirements. First, the electric telescopic rod 211 is activated. The activation of the electric telescopic rod 211 causes the moving plate 209 to move inside the vertical groove 208. The movement of the moving plate 209 inside the vertical groove 208 causes the hinge plate 210 to move. The movement of the hinge plate 210 pushes the slide plate 205 to move on the surface of the slide rod 204. The movement of the slide plate 205 on the surface of the slide rod 204 causes the insertion rod 206 to move. The movement of the insertion rod 206 causes it to move out of the insertion hole 207. The separation of the insertion rod 206 and the insertion hole 207 causes the horizontal bar 202 to lose its restraint inside the mounting groove 201. At this point, the horizontal bar 202 can be removed from inside the mounting groove 201, completing the process. The corresponding disassembly operation is then performed, and a new horizontal bar 202 can be replaced. Through the cooperation of the above structure, the horizontal bar 202 and the mounting column 10 are configured as an assembly connection, allowing the horizontal bar 202 to be replaced as needed. Since the distance of the cutting wires 203 on each horizontal bar 202 is different, replacing the horizontal bar 202 allows for the cutting of brick blanks of different sizes, improving the flexibility of the device. When it is necessary to raise the timing of pushing the brick blank from the second conveying component 9 to the first conveying component 8 by raising the push plate 12, the bolt 36 can be loosened first, and the bolt 36 can be unscrewed from the inside of the threaded hole 37. The separation of the threaded hole 37 causes the displacement plate 35 to lose its limit inside the strip groove 34. At this time, the displacement plate 35 can be moved. The movement of the displacement plate 35 inside the strip groove 34 drives the intercepting plate 33 to move inside the groove 32. When the position of the intercepting plate 33 matches the height of the brick blank, the bolt 36 is screwed into the corresponding threaded hole 37 again to fix the position of the displacement plate 35 inside the strip groove 34. Then, when the brick blank moves on the second conveying assembly 9 and one end of it abuts against the intercepting plate 33, the cylinder 11 can be activated to drive the push plate 12 to move, completing the corresponding cutting operation and thus improving the cutting effect of the device.

[0025] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may use the disclosed technical content to make changes or modifications to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the scope of the utility model's technical solution, still fall within the protection scope of this utility model's technical solution. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.

Claims

1. A ceramic tile blank cutting device, comprising two bases (1), each base (1) having three uprights (4) fixedly mounted on its surface, and a first support plate (5), a second support plate (6), and a third support plate (7) fixedly mounted between each pair of the six uprights (4), a first conveying assembly (8) being provided between the second support plate (6) and the first support plate (5), and a second conveying assembly (9) being provided between the second support plate (6) and the third support plate (7), and two mounting columns (10) fixedly mounted on the surface of the second support plate (6), characterized in that: The surfaces of both mounting posts (10) are provided with fixing devices (2) for assembling the cutting assembly together.

2. The ceramic tile blank cutting device according to claim 1, characterized in that: The cutting assembly includes a mounting groove (201) formed on the surface of the mounting post (10), and a crossbar (202) is movably installed between the two mounting grooves (201). The surface of the crossbar (202) is uniformly provided with a plurality of cutting steel wires (203). The cutting steel wires (203) are made of high carbon steel wire with a diameter of 2-3 mm and a tensile strength greater than or equal to 1500 MPa.

3. The ceramic tile blank cutting device according to claim 2, characterized in that: The fixing device (2) includes a slide rod (204) fixedly installed on the surface of the mounting column (10) and a slide plate (205) that slides on its surface. A plug rod (206) is fixedly installed on the surface of the slide plate (205). A plug hole (207) is opened on the side of the cross plate (202). A limit plate (212) is fixedly installed on the surface of the slide rod (204) away from the mounting column (10).

4. The ceramic tile blank cutting device according to claim 3, characterized in that: The fixing device (2) also includes a vertical groove (208) opened on the surface of the mounting column (10) and a sliding plate (209) inside it, the sliding plate (209) and the sliding plate (205) are hinged by a hinge plate (210).

5. A ceramic tile blank cutting device according to claim 4, characterized in that: The fixing device (2) also includes an electric telescopic rod (211) fixedly installed on the inner wall surface of the top of the vertical groove (208), and the output end of the electric telescopic rod (211) is fixedly connected to the moving plate (209).

6. The ceramic tile blank cutting device according to claim 5, characterized in that: The third support plate (7) has an extension plate (13) fixedly installed on its side and a cylinder (11) fitted on its surface. The output end of the cylinder (11) is fixedly installed with a push plate (12).

7. A ceramic tile blank cutting device according to claim 6, characterized in that: The surface of the third support plate (7) is provided with an interception device (3) to restrict the brick blank from continuing to move on the surface of the second conveying assembly (9). The interception device (3) includes a vertical plate (31) fixedly installed on the surface of the third support plate (7). The surface of the vertical plate (31) is provided with a groove (32) and a sliding interception plate (33) inside it. The side of the vertical plate (31) is provided with a strip groove (34) and a sliding displacement plate (35) inside it. The end of the displacement plate (35) away from the strip groove (34) is fixedly connected to the interception plate (33).

8. A ceramic tile blank cutting device according to claim 7, characterized in that: The displacement plate (35) is threaded with bolts (36), and the side of the vertical plate (31) is evenly provided with multiple threaded holes (37) that match the bolts (36).

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