A dosing device for ceramic tiles
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN JINCHENG CERAMICS CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]陶瓷砖是由粘土和其他无机非金属原料,经成型、烧结等工艺生产的板状或块状陶瓷制品,在实际的陶瓷砖的加工工作中,需要进行相关的配料工作,会涉及陶瓷材料的称量配比,因为陶瓷材料一般硬度较高,但可塑性较差,自身容易存在颗粒,影响瓷砖品质,因此,一款用于陶瓷砖的配料装置就显得有尤为重要;现有的部分用于陶瓷砖的配料装置可以对配料后的原料进行研磨作业,并将研磨后的原料筛分出来,以此实现配料与磨料的一体化,但在实际使用过程中,现有的方式使得一些符合标准的原料也需要经过再次研磨才能筛分出料,加大了磨料工作时长,且研磨后的原料可能会堆积在筛分板上方,筛分效果较差,影响了该装置的工作效率
[0013] 1. When this utility model is used, it can not only ensure the screening effect of raw materials, but also accelerate the grinding process of raw materials and improve the working efficiency of the device.
Smart Images

Figure CN224601979U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic tile production technology, specifically to a batching device for ceramic tiles. Background Technology
[0002] Ceramic tiles are plate-shaped or block-shaped ceramic products made from clay and other inorganic non-metallic raw materials through molding, sintering, and other processes. In actual ceramic tile processing, batching is required, involving the weighing and proportioning of ceramic materials. Because ceramic materials generally have high hardness but poor plasticity, they are prone to containing particles that affect tile quality. Therefore, a batching device for ceramic tiles is particularly important. Some existing batching devices for ceramic tiles can grind the batched raw materials and sieve the ground material, thus integrating batching and grinding. However, in actual use, the existing method requires some standard-compliant raw materials to be ground again before sieving, increasing grinding time. Furthermore, the ground material may accumulate on the sieve plate, resulting in poor sieving and affecting the device's efficiency. Utility Model Content
[0003] In view of this, the present invention provides a batching device for ceramic bricks, which not only ensures the screening effect of raw materials, but also accelerates the grinding process of raw materials and improves the working efficiency of the device.
[0004] To solve the above-mentioned technical problems, this utility model provides a batching device for ceramic bricks, including a batching box, a batching mechanism for precise batching inside the batching box, and a screening and grinding mechanism on the batching box.
[0005] The screening and abrasive mechanism includes a screening plate slidably disposed inside the feeding box for screening raw materials. A crank assembly is connected to one side of the screening plate to drive its reciprocating movement, thereby ensuring the screening effect of the raw materials on the screening plate. The crank assembly is connected to a transmission component one. An abrasive plate is disposed on the feeding box, and an abrasive roller for grinding the raw materials is disposed above the abrasive plate. A transmission component two is connected to the abrasive roller. The rotation of the abrasive roller grinds the raw materials on the abrasive plate, ensuring that the size of the raw materials meets the conditions for subsequent processing.
[0006] The crank assembly includes a disc fixed to one output end of the transmission component. A connecting block is provided on the screening plate. The connecting block and the disc are movably connected by a movable connecting rod. Under the action of the crank assembly, the screening plate can be driven to move back and forth.
[0007] The mixing tank is equipped with a connecting box, and the crank assembly is located inside the connecting box.
[0008] The mixing box is equipped with an abrasive box, and the mixing box has a guide plate corresponding to the abrasive plate. The raw materials on the screening plate will fall onto the abrasive plate through the guide plate. The abrasive box is equipped with a discharge plate connected to the mixing box. The ground raw materials will be discharged through the discharge plate at the bottom of the abrasive box.
[0009] The screening plate is inclined downward from left to right, and multiple screening holes are evenly opened on the screening plate. A sliding groove is opened in the batching box, and the screening plate slides in the sliding groove.
[0010] The batching mechanism includes a feed pipe installed on the batching box, a batching chamber at the top of the batching box, a gravity sensor installed on the batching chamber, a weighing plate installed on the gravity sensor, a discharge pipe at the bottom of the batching chamber, and a control valve installed on the discharge pipe. The raw materials can be batched into the batching box by the batching mechanism.
[0011] The feed pipe is inclined towards the upper part of the screening plate. The proportioned raw materials will fall onto the upper part of the screening plate through the feed pipe, further ensuring that the raw materials are fully screened.
[0012] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects of a batching device for ceramic tiles:
[0013] 1. When this utility model is used, it can not only ensure the screening effect of raw materials, but also accelerate the grinding process of raw materials and improve the working efficiency of the device.
[0014] 2. When this utility model is in use, the crank assembly can drive the screening plate to move back and forth, thereby ensuring the screening effect of the raw materials on the screening plate.
[0015] 3. When this utility model is used, after screening and filtration, the remaining raw materials are then ground between the abrasive roller and the abrasive plate, which speeds up the working process.
[0016] 4. When using this utility model, the raw materials can be proportioned into the proportioning box through the proportioning mechanism. The proportioned raw materials will fall onto the upper part of the screening plate through the feeding pipe, further ensuring that the raw materials are fully screened. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the equiaxed side structure of the front side of this utility model;
[0019] Figure 3 This is a detailed structural diagram of the dispensing mechanism of this utility model;
[0020] Figure 4This is a cross-sectional structural schematic diagram of the connecting box of this utility model;
[0021] Figure 5 This is a detailed structural diagram of the crank assembly of this utility model.
[0022] Explanation of reference numerals in the attached drawings: 100, batching box; 200, batching mechanism; 201, feed pipe; 202, discharge pipe; 203, gravity sensor; 204, weighing plate; 205, control valve; 300, screening and grinding mechanism; 301, screening plate; 302, transmission component one; 303, crank assembly; 3031, disc; 3032, movable connecting rod; 3033, connecting block; 304, transmission component two; 305, grinding roller; 306, grinding plate; 401, grinding box; 402, guide plate; 403, discharge plate; 500, connecting box. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-5 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.
[0024] According to one embodiment of the present invention, such as Figure 1 , Figure 2 and Figure 4 As shown: This embodiment provides a batching device for ceramic tiles, including a batching box 100, a batching mechanism 200 for precise batching inside the batching box 100, and a screening and abrasive mechanism 300 on the batching box 100. The screening and abrasive mechanism 300 includes a screening plate 301 slidably disposed inside the batching box 100 for screening raw materials. One side of the screening plate 301 is connected to a crank assembly 303 for driving its reciprocating movement. The operator can start the transmission component 302, and under the action of the crank assembly 303... The crank assembly 303 can drive the screening plate 301 to move back and forth, thereby ensuring the screening effect of the raw materials on the screening plate 301. The crank assembly 303 is connected to the transmission component 302. The feeding box 100 is equipped with an abrasive plate 306. Above the abrasive plate 306 is an abrasive roller 305 for grinding the raw materials. The abrasive roller 305 is connected to the transmission component 304. The transmission component 304 can be activated to make the abrasive roller 305 rotate to grind the raw materials on the abrasive plate 306, ensuring that the size of the raw materials meets the conditions for subsequent processing.
[0025] Furthermore, such as Figure 5As shown, the crank assembly 303 includes a disc 3031 fixed to the output end of the transmission component 302. A connecting block 3033 is provided on the screening plate 301. The connecting block 3033 and the disc 3031 are movably connected through a movable connecting rod 3032. During the rotation of the disc 3031, the connecting block 3033 will move with the movable connecting rod 3032, thereby driving the screening plate 301 to move back and forth.
[0026] Furthermore, a connecting box 500 is provided on the mixing box 100, and the crank assembly 303 is located inside the connecting box 500.
[0027] Furthermore, such as Figure 2 As shown, the batching box 100 is equipped with an abrasive box 401, and the batching box 100 is provided with a guide plate 402 corresponding to the abrasive plate 306. The raw materials on the screening plate 301 will fall onto the abrasive plate 306 through the guide plate 402. The abrasive box 401 is provided with a discharge plate 403 that communicates with the batching box 100. The ground raw materials will be discharged through the discharge plate 403 at the bottom of the abrasive box 401.
[0028] Furthermore, the screening plate 301 is inclined downward from left to right, and multiple screening holes are evenly opened on the screening plate 301. A sliding groove is opened in the batching box 100, and the screening plate 301 slides in the sliding groove.
[0029] Furthermore, such as Figure 3 As shown, the batching mechanism 200 includes a feed pipe 201 installed on the batching box 100. The upper part of the batching box 100 is provided with a batching chamber, and a gravity sensor 203 is installed on the batching chamber. A weighing plate 204 is installed on the gravity sensor 203. A discharge pipe 202 is installed at the bottom of the batching chamber, and a control valve 205 is installed on the discharge pipe 202. The operator can inject the raw materials to be batched through the feed pipe 201. When the gravity sensor 203 detects that the weight of the raw materials at the top of the weighing plate 204 meets the standard, the control valve 205 can be opened, allowing the raw materials to fall through the discharge pipe 202.
[0030] The feed pipe 202 is inclined towards the upper part of the screening plate 301. The proportioned raw materials will fall onto the upper part of the screening plate 301 through the feed pipe 202, further ensuring that the raw materials are fully screened.
[0031] The method of using this utility model is as follows: During use, the operator can mix raw materials into the mixing box 100 through the mixing mechanism 200. The mixed raw materials will fall onto the upper part of the screening plate 301 through the feeding pipe 202, and gradually move towards the grinding roller 305 as the screening plate 301 tilts. The operator can activate the transmission component 302, which, under the action of the crank assembly 303, can drive the screening plate 301 to move back and forth, thereby ensuring the screening effect of the raw materials on the screening plate 301. Subsequently, the raw materials on the screening plate 301 will fall onto the grinding plate 306 through the guide plate 402. The transmission component 304 can be activated to make the grinding roller 305 rotate to grind the raw materials on the grinding plate 306. The ground raw materials will be discharged through the discharge plate 403 at the bottom of the grinding box 401, ensuring that the size of the raw materials meets the conditions for subsequent processing. This utility model can not only ensure the screening effect of the raw materials, but also accelerate the grinding process of the raw materials and improve the working efficiency of the device.
[0032] It should be clarified here that the batching mechanism 200 and its included gravity sensor 203 are common structures in the prior art used to achieve precise batching. Since they are not the main technical features of this utility model, the model will not be limited here, nor will their structure be described in detail. Only the usage method and installation position of the raw material screening and grinding will be described in detail.
[0033] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A batching device for ceramic tiles, comprising a batching bin (100), wherein the batching bin (100) is provided with a batching mechanism (200) for precise batching, characterized in that: The batching box (100) is equipped with a screening and abrasive mechanism (300); The screening and abrasive mechanism (300) includes a screening plate (301) slidably disposed inside the batching box (100) for screening raw materials. A crank assembly (303) for driving the screening plate (301) to reciprocate is connected to one side of the screening plate (301). A transmission component (302) is connected to the crank assembly (303). An abrasive plate (306) is disposed on the batching box (100). An abrasive roller (305) for grinding raw materials is disposed above the abrasive plate (306). A transmission component (304) is connected to the abrasive roller (305).
2. The batching device for ceramic bricks as described in claim 1, characterized in that: The crank assembly (303) includes a disc (3031) fixed to the output end of the transmission component (302), and a connecting block (3033) is provided on the screening plate (301). The connecting block (3033) and the disc (3031) are movably connected through a movable connecting rod (3032).
3. The batching device for ceramic bricks as described in claim 2, characterized in that: The mixing box (100) is provided with a connecting box (500), and the crank assembly (303) is located inside the connecting box (500).
4. The batching device for ceramic bricks as described in claim 1, characterized in that: The mixing box (100) is provided with an abrasive box (401), and the mixing box (100) is provided with a guide plate (402) corresponding to the abrasive plate (306). The abrasive box (401) is provided with a discharge plate (403) communicating with the mixing box (100).
5. A batching device for ceramic bricks as described in claim 1, characterized in that: The screening plate (301) is inclined downward from left to right. Multiple screening holes are evenly opened on the screening plate (301). A sliding groove is opened in the batching box (100), and the screening plate (301) slides in the sliding groove.
6. The batching device for ceramic bricks as described in claim 1, characterized in that: The batching mechanism (200) includes a feed pipe (201) installed on the batching box (100), a batching chamber is provided at the upper part of the batching box (100), a gravity sensor (203) is installed on the batching chamber, a weighing plate (204) is installed on the gravity sensor (203), a discharge pipe (202) is installed at the bottom of the batching chamber, and a control valve (205) is installed on the discharge pipe (202).
7. A batching device for ceramic bricks as described in claim 6, characterized in that: The feed pipe (202) is inclined toward the upper part of the screening plate (301).