A residue collecting device for processing a flexible graphite electrode plate

Abstract

The utility model discloses a kind of residue collection devices for flexible graphite electrode plate processing belong to graphite electrode plate technical field, its technical scheme main point includes connecting plate, mobile mechanism is welded in the rear side of connecting plate, collection mechanism is welded in the top of mobile mechanism, mobile mechanism includes support beam, moving groove, screw rod, servo motor, moving frame, threaded block, and PLC controller, support beam is welded in the rear side of connecting plate, moving groove is opened in the inboard of support beam rear side, screw rod is rotatably connected in the inboard of moving groove, connecting shaft is connected in the left side of screw rod by means of flat key, servo motor is installed in the rear side of support beam left side, solved the residue collection device for existing graphite electrode plate processing lacks the structure of making collection device move, resulting in collection device can only be fixed at one place Work, difficult to flexibly respond to the change of processing equipment layout, to reduce the flexibility of collection device when using Problem.

Description

Technical Field

[0001] This utility model relates to the field of graphite electrode plate technology, and in particular to a residue collection device for processing flexible graphite electrode plates. Background Technology

[0002] The residue collection device for flexible graphite electrode plate processing is a specialized device for the efficient collection and treatment of graphite residues, debris, and other waste generated during the production and processing of flexible graphite electrode plates. Its core function is to prevent residue from polluting the production environment, reduce resource waste, and ensure the safety of production equipment and operators.

[0003] To address the aforementioned issues, existing patents have provided solutions. However, existing residue collection devices for flexible graphite electrode plate processing lack a structure that allows the collection device to move, resulting in the collection device being fixed in one place and unable to flexibly adapt to changes in the layout of processing equipment, thus reducing the flexibility of the collection device during use.

[0004] To address this, a residue collection device for processing flexible graphite electrode plates is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a residue collection device for processing flexible graphite electrode plates, which can solve the problem that the existing residue collection devices for processing graphite electrode plates lack a structure that allows the collection device to move, resulting in the collection device being fixed in one place and unable to flexibly cope with changes in the layout of processing equipment, thereby reducing the flexibility of the collection device during use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a residue collection device for processing flexible graphite electrode plates, comprising a connecting plate, a moving mechanism welded to the rear side of the connecting plate, and a collection mechanism welded to the top of the moving mechanism. The moving mechanism includes a support beam, a moving groove, a lead screw, a servo motor, a moving frame, a threaded block, and a PLC controller. The support beam is welded to the rear side of the connecting plate, the moving groove is opened on the inner side of the rear side of the support beam, the lead screw is rotatably connected to the inner side of the moving groove, and a connecting shaft is connected to the left side of the lead screw via a flat key. The servo motor is installed on the rear side of the left side of the support beam, and the output end of the servo motor on the right side passes through the support beam and is fixedly connected to the left side of the connecting shaft. The moving frame is slidably connected to the surface of the support beam, the threaded block is welded to the inner side of the moving frame, and the threaded block is threadedly connected to the surface of the lead screw. The PLC controller is installed on the left side of the support beam.

[0007] Preferably, the collection mechanism includes a support plate, a dust pump, a connecting hose, a dust suction head, a dust discharge pipe, a dust collection box, an exhaust pipe, and a filling pipe, with the support plate welded to the top of the mobile frame.

[0008] Preferably, the vacuum pump is mounted on the top of the support plate, the connecting hose is fixedly connected to the front side of the vacuum pump, and the vacuum head is mounted on the bottom of the connecting hose.

[0009] Preferably, the dust discharge pipe is fixedly connected to the rear side of the dust pump, the dust collection box is fixedly connected to the rear side of the mobile frame, the exhaust pipe is fixedly connected to the left side of the top of the dust collection box, and the filling pipe is fixedly connected to the right side of the dust collection box.

[0010] Preferably, the bottom of the inner side of the dust collection box is sloping, and a drain pipe is fixedly connected to the bottom of the dust collection box. An electromagnetic one-way valve is installed at the bottom of the drain pipe.

[0011] Preferably, a connecting hole is provided on the inner side of the front side of the connecting plate, and a connecting screw is threaded to the inner side of the connecting hole, with the bottom of the connecting screw extending to the outer side of the connecting hole.

[0012] Preferably, a stopper cap is snapped onto the top of the inner side of the filling tube, and the surface of the stopper cap is engraved with anti-slip texture.

[0013] Preferably, a dust filter is snapped onto the left side of the inner side of the exhaust pipe, and the surface of the dust filter is coated with an anti-corrosion coating.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. The moving mechanism of this application drives the lead screw to rotate via a servo motor, which in turn drives the moving frame to move smoothly along the support beam. This frees the collecting device from the limitation of a fixed position, allowing it to flexibly adjust its working position according to changes in the processing station, adapting to production lines with different layouts. It eliminates the need for frequent manual handling, significantly reducing labor costs. 2. The negative pressure generated by the dust pump in this application is applied directly to the processing area through the connecting hose and the dust suction head. It can quickly adsorb the powder and debris generated during the processing of flexible graphite electrode plates, preventing residue from scattering. The dust discharge pipe transports the residue to the dust collection box for centralized storage, reducing dust pollution in the workshop and reducing the workload of secondary cleaning of graphite residue. The closed structure of the dust collection box prevents residue from overflowing, and the filling pipe can inject clean water or treatment liquid to achieve wet dust removal. It is especially suitable for the safe handling of combustible graphite dust. In conjunction with the dust filter in the exhaust pipe, it effectively filters the fine dust in the exhaust air and prevents operators from inhaling it. Attached Figure Description

[0015] Figure 1 This is an overall structural diagram of the residue collection device for processing flexible graphite electrode plates according to this utility model. Figure 2 This is a schematic diagram of the structure of the moving mechanism of this utility model; Figure 3 This is a schematic diagram of the collection mechanism of this utility model; Figure 4 This is a schematic diagram of the electromagnetic one-way valve of this utility model; Figure 5 This is a schematic diagram of the dust collection box of this utility model.

[0016] In the diagram, 1. Connecting plate; 2. Moving mechanism; 21. Support beam; 22. Moving groove; 23. Lead screw; 24. Servo motor; 25. Moving frame; 26. Threaded block; 27. PLC controller; 3. Collection mechanism; 31. Support plate; 32. Dust pump; 33. Connecting hose; 34. Dust suction head; 35. Dust discharge pipe; 36. Dust collection box; 37. Exhaust pipe; 38. Filling pipe; 4. Drain pipe; 5. Solenoid one-way valve; 6. Connecting hole; 7. Connecting screw; 8. Plug; 9. Dust filter. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-5 The present invention provides the following technical solution: A residue collection device for processing flexible graphite electrode plates includes a connecting plate 1, a moving mechanism 2 welded to the rear side of the connecting plate 1, and a collection mechanism 3 welded to the top of the moving mechanism 2. The moving mechanism 2 includes a support beam 21, a moving groove 22, a lead screw 23, a servo motor 24, a moving frame 25, a threaded block 26, and a PLC controller 27. The support beam 21 is welded to the rear side of the connecting plate 1. The moving groove 22 is opened on the inner side of the rear side of the support beam 21. The lead screw 23 is rotatably connected to the inner side of the moving groove 22. A connecting shaft is connected to the left side of the lead screw 23 via a flat key. The servo motor 24 is installed on the rear side of the left side of the support beam 21. The output end of the servo motor 24 on the right side passes through the support beam 21 and is fixedly connected to the left side of the connecting shaft. The moving frame 25 is slidably connected to the surface of the support beam 21. The threaded block 26 is welded to the inner side of the moving frame 25 and threadedly connected to the surface of the lead screw 23. The PLC controller 27 is installed on the left side of the support beam 21.

[0019] In this embodiment: the connecting plate 1 can support and limit the moving mechanism 2, and can be fixed in a suitable working position. The support beam 21 provides a solid track foundation for the sliding of the moving frame 25, ensuring the stability of the movement process. It can also support and limit the moving groove 22, the lead screw 23, the servo motor 24 and the PLC controller 27. The moving groove 22 limits the position of the lead screw 23 to prevent the lead screw 23 from deviating or shaking during rotation. The lead screw 23 is connected to the threaded block 26 to convert the rotational motion of the servo motor 24 into the linear motion of the moving frame 25, realizing the smooth movement of the collecting mechanism 3. The servo motor 24 provides power for the rotation of the lead screw 23. The moving frame 25 can drive the collecting mechanism 3 to move together, realizing the operation of the collecting mechanism 3 in different positions, improving the flexibility and applicability of the device. The threaded block 26 cooperates with the lead screw 23 to transmit the rotational motion of the lead screw 23 to the moving frame 25. The PLC controller 27 can control the operation of the servo motor 24, the dust pump 32 and the electromagnetic one-way valve 5.

[0020] Specifically, such as Figure 3 As shown, the collection mechanism 3 includes a support plate 31, a dust pump 32, a connecting hose 33, a dust suction head 34, a dust discharge pipe 35, a dust collection box 36, an exhaust pipe 37, and a filling pipe 38. The support plate 31 is welded to the top of the mobile frame 25.

[0021] Specifically, such as Figure 3 As shown, the vacuum pump 32 is mounted on the top of the support plate 31, the connecting hose 33 is fixedly connected to the front side of the vacuum pump 32, and the vacuum head 34 is mounted on the bottom of the connecting hose 33.

[0022] Specifically, such as Figure 3 As shown, the dust discharge pipe 35 is fixedly connected to the rear side of the dust pump 32, the dust collection box 36 is fixedly connected to the rear side of the movable frame 25, the exhaust pipe 37 is fixedly connected to the left side of the top of the dust collection box 36, and the filling pipe 38 is fixedly connected to the right side of the dust collection box 36.

[0023] In this embodiment: the support plate 31 supports and limits the vacuum pump 32, which generates a strong negative pressure to power the suction of residue. This allows for the rapid and efficient suction of flexible graphite electrode plate residue generated during processing. The connecting hose 33 has good flexibility, allowing for flexible adjustment of the position and angle of the suction head 34, ensuring accurate targeting of the residue-generating area. This improves the targeting and effectiveness of residue collection, adapting to processing areas of different shapes and locations. The suction head 34 directly acts on the residue-generating area, effectively collecting fine powder. The dust collection pipe 35 smoothly transports the residue sucked in by the dust pump 32 to the dust collection box 36. The dust collection box 36 is used to centrally store the collected residue, so that the residue is managed in a unified manner, which facilitates subsequent processing and recycling, while preventing the residue from leaking out and polluting the environment. The exhaust pipe 37 discharges the air in the dust collection box 36 to maintain the air pressure balance in the dust collection box 36, ensuring that the dust pump 32 can continuously and effectively suck in the residue. The filling pipe 38 makes it convenient to add water or other treatment liquids into the dust collection box 36 to realize wet treatment of graphite residue, reduce dust flying, and reduce safety hazards.

[0024] Specifically, such as Figure 4 As shown, the bottom of the inner side of the dust collection box 36 is sloping, and a drain pipe 4 is fixedly connected to the bottom of the dust collection box 36. A solenoid one-way valve 5 is installed at the bottom of the drain pipe 4.

[0025] Specifically, such as Figure 5 As shown, a connecting hole 6 is provided on the inner side of the front side of the connecting plate 1, and a connecting screw 7 is threadedly connected to the inner side of the connecting hole 6. The bottom of the connecting screw 7 extends to the outer side of the connecting hole 6.

[0026] In this embodiment: by setting the bottom of the inner side of the dust collection box 36 to be sloped, the collected residue can be made to gather at the lowest point of the bottom by gravity, avoiding the accumulation of residue in the corners of the box, which facilitates subsequent cleaning and discharge. By setting the drain pipe 4, the sewage or liquid mixed with residue in the box can be quickly discharged. The sloped design ensures thorough discharge and reduces the amount of manual cleaning. By setting the electromagnetic one-way valve 5, the opening and closing of the drain can be controlled by electrical control. By setting the connection hole 6, an installation base is provided for the connecting screw 7. By setting the connecting screw 7, the entire device can be connected to external processing equipment or frame, ensuring that the device will not shift due to vibration during operation.

[0027] Specifically, such as Figure 4 As shown, a stopper cap 8 is snapped onto the top of the inner side of the filling tube 38, and the surface of the stopper cap 8 is engraved with anti-slip texture.

[0028] Specifically, such as Figure 5 As shown, a dust filter 9 is snapped onto the left side of the inner side of the exhaust pipe 37, and the surface of the dust filter 9 is coated with an anti-corrosion coating.

[0029] In this embodiment: by setting the plug 8, the filling pipe 38 opening can be effectively sealed to prevent external dust and debris from entering the dust collection box 36. By setting the anti-slip texture, the friction between the hand and the plug 8 is increased, making it easy for operators to open and close quickly. By setting the dust filter 9, the air discharged from the dust collection box 36 can be filtered to intercept fine graphite dust carried in the air, preventing dust from being directly discharged into the workshop environment, reducing the risk of operators inhaling dust, and protecting the health of operators. By setting the anti-corrosion coating, the filter can resist the erosion of corrosive substances that may exist in the air, and extend the service life of the filter.

[0030] Working Principle: First, the operator fixes the connecting plate 1 in a suitable working position through the connecting hole 6 and connecting screw 7. Simultaneously, the operator adds an appropriate amount of water or treatment fluid to the dust collection box 36 through the filling pipe 38, and then seals the filling pipe 38 with the cap 8. Next, the operator presets the movement path and working parameters through the PLC controller 27, and starts the servo motor 24. The servo motor 24 drives the lead screw 23 to rotate in the moving groove 22. The threaded engagement between the lead screw 23 and the threaded block 26 causes the moving frame 25 to slide smoothly along the support beam 21, moving the collection mechanism 3 to the vicinity of the processing station of the flexible graphite electrode plate. The operator adjusts the angle of the suction head 34 through the connecting hose 33, aligning it with the area where residue is generated. Then, the operator starts the dust pump 32 through the PLC controller 27. The negative pressure generated by the dust pump 32 is transmitted to the suction head 34 through the connecting hose 33, removing the stone residue generated during processing. Ink powder, debris, and other residues are sucked in and transported to the dust collection box 36 via the dust discharge pipe 35. There, they mix with the processing liquid in the box, achieving initial sedimentation. The air in the dust collection box 36 is discharged through the exhaust pipe 37. During the discharge process, the air is filtered by the dust filter 9 to intercept fine dust and prevent environmental pollution. Afterward, when the processing station is switched or the collection position needs to be adjusted, the operator controls the servo motor 24 via the PLC controller 27 to move the moving frame 25 and the collection mechanism 3 along the support beam 21 to the new target position, repeating the above residue collection process. Finally, when the residue or mixed liquid in the dust collection box 36 reaches a certain amount, the operator opens the solenoid single-way valve 5 via the PLC controller 27. The sloping design at the bottom of the dust collection box 36 causes the residue and liquid to gather towards the drain pipe 4 and be discharged through the drain pipe 4 for further processing. After processing is completed, the operator closes the solenoid single-way valve 5, completing one complete residue collection and cleaning cycle.

[0031] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A residue collection device for processing flexible graphite electrode plates, comprising a connecting plate (1), characterized in that: A moving mechanism (2) is welded to the rear side of the connecting plate (1), and a collecting mechanism (3) is welded to the top of the moving mechanism (2). The moving mechanism (2) includes a support beam (21), a moving groove (22), a lead screw (23), a servo motor (24), a moving frame (25), a threaded block (26), and a PLC controller (27). The support beam (21) is welded to the rear side of the connecting plate (1), the moving groove (22) is opened on the inner side of the rear side of the support beam (21), and the lead screw (23) is rotatably connected to the inner side of the moving groove (22). The left side of the lead screw (23) is connected to a connecting shaft via a flat key. The servo motor (24) is installed on the rear side of the left side of the support beam (21). The output end of the right side of the servo motor (24) passes through the support beam (21) and is fixedly connected to the left side of the connecting shaft. The moving frame (25) is slidably connected to the surface of the support beam (21). The threaded block (26) is welded to the inner side of the moving frame (25). The threaded block (26) is threadedly connected to the surface of the lead screw (23). The PLC controller (27) is installed on the left side of the support beam (21).

2. The residue collection device for processing flexible graphite electrode plates according to claim 1, characterized in that: The collection mechanism (3) includes a support plate (31), a dust pump (32), a connecting hose (33), a dust suction head (34), a dust discharge pipe (35), a dust collection box (36), an exhaust pipe (37), and a filling pipe (38). The support plate (31) is welded to the top of the mobile frame (25).

3. The residue collection device for processing flexible graphite electrode plates according to claim 2, characterized in that: The vacuum pump (32) is installed on the top of the support plate (31), the connecting hose (33) is fixedly connected to the front side of the vacuum pump (32), and the vacuum head (34) is installed at the bottom of the connecting hose (33).

4. The residue collection device for processing flexible graphite electrode plates according to claim 2, characterized in that: The dust discharge pipe (35) is fixedly connected to the rear side of the dust pump (32), the dust collection box (36) is fixedly connected to the rear side of the moving frame (25), the exhaust pipe (37) is fixedly connected to the left side of the top of the dust collection box (36), and the filling pipe (38) is fixedly connected to the right side of the dust collection box (36).

5. The residue collection device for processing flexible graphite electrode plates according to claim 2, characterized in that: The bottom of the inner side of the dust collection box (36) is sloping, and a drain pipe (4) is fixedly connected to the bottom of the dust collection box (36). An electromagnetic one-way valve (5) is installed at the bottom of the drain pipe (4).

6. The residue collection device for processing flexible graphite electrode plates according to claim 1, characterized in that: A connecting hole (6) is provided on the inner side of the front side of the connecting plate (1), and a connecting screw (7) is threadedly connected to the inner side of the connecting hole (6). The bottom of the connecting screw (7) extends to the outer side of the connecting hole (6).

7. The residue collection device for processing flexible graphite electrode plates according to claim 2, characterized in that: The top of the inner side of the filling tube (38) is fitted with a stopper cap (8), and the surface of the stopper cap (8) is engraved with anti-slip texture.

8. The residue collection device for processing flexible graphite electrode plates according to claim 2, characterized in that: A dust filter (9) is snapped into the left side of the inner side of the exhaust pipe (37), and the surface of the dust filter (9) is coated with an anti-corrosion coating.

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