A new type of flat curing press adapted to high voltage cable joints

Abstract

The utility model provides a novel flat vulcanizing machine suitable for high -voltage cable intermediate joint, include: vulcanizing machine frame, vulcanizing machine frame includes base plate and frame in, the bottom plate top front side fixed mounting has the lower seat subassembly, with prior art compares, the utility model has the following beneficial effect: through increasing vulcanizing machine frame, middle seat subassembly, upper seat subassembly, lower seat subassembly and mould opening subassembly, this equipment is arranged through vertical structure and is arranged in proper order upper seat subassembly, middle seat subassembly and lower seat subassembly, mould opening subassembly is located rear side setting, quick mould closing oil cylinder drives middle seat subassembly to drop to the set height, upper seat pad block moves forward and exposes the hole position and makes middle seat subassembly go up, removes the mould oil cylinder and drives the mould sliding plate to move back and drives the lower mould to follow the removal, makes the mould sliding block pass through first station and second station in proper order, opens mould through mould opening subassembly in first station, realizes product taking out through the goliath crane in second station, can solve product defect and simplify product taking out process.

Description

Technical Field

[0001] This utility model belongs to the field of vulcanizing machine technology, and specifically relates to a new type of flat vulcanizing machine adapted to the intermediate joint of high-voltage cables. Background Technology

[0002] Currently, the main production equipment for high-voltage cable intermediate joints is a horizontal mold closing machine with horizontal mold closing. Its workflow is as follows: after the product mold core is placed into the mold → the moving template moves to close the mold → the pump pump pumps in the specified amount of rubber material into the mold → the mold closing cylinder pressurizes → the product vulcanizes → after vulcanization, the mold closing cylinder resets → the moving template moves to open the mold → the top crane / hoist lifts the mold core out → the worker uses tools to separate the product from the mold core.

[0003] Products manufactured using this equipment have a vertical mold parting surface. Due to the special nature of high-voltage cable joints—the cable joint is cylindrical, conductive in the middle and insulated on the outside—a vertical parting surface results in the parting line being on the surface of the insulation layer. This leads to a lower structural strength compared to products with a parting line in the wire diameter direction, and also lower explosion-proof performance. Furthermore, the demolding process is cumbersome, requiring manual lifting of the product and mold core together, placing the product on a specialized fixture, and using specialized tools to remove it.

[0004] In summary, we hope to propose a new structure to solve the aforementioned technical problems. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a new type of flat vulcanizing machine adapted to high-voltage cable intermediate joints, and to solve the problems mentioned in the background technology.

[0006] This utility model is achieved through the following technical solution: a novel flat vulcanizing machine adapted to the intermediate joint of high-voltage cables, comprising: a vulcanizing machine frame, wherein the vulcanizing machine frame includes a base plate and a frame, and a lower seat assembly is fixedly installed on the front side above the base plate;

[0007] A mold opening assembly is fixedly installed on the rear side above the base plate. A middle seat assembly is provided above the lower seat assembly, and an upper seat assembly is provided above the middle seat assembly. The middle seat assembly includes a middle seat, a mold locking cylinder, a mold lifting cylinder, an upper lifting beam, and a lifting rod. A mold locking cylinder is fixedly connected to the middle position above the middle seat.

[0008] A set of lifting cylinders is fixedly connected to both the front and rear sides above the middle seat. A set of lifting rods is provided at each of the four corners below the middle seat. An upper lifting beam is fixedly connected to the lower part of the lifting rods. The lower seat assembly includes a lower seat, a moving mold cylinder and a moving mold slide. The upper seat assembly includes an upper seat, a quick closing mold cylinder and a pad block.

[0009] In a preferred embodiment, an electrical control box is provided on the right front side of the frame, and a hydraulic station is fixedly connected below the electrical control box. A hoist is fixedly connected to the upper rear side of the frame. When the lower mold moves to the second station, the product is removed with the assistance of the hoist.

[0010] In a preferred embodiment, an upper heating plate is provided below the middle seat, and a set of hanging seats is fixedly connected to each of the four corners of the middle seat. A synchronous rotating shaft is connected through the hanging seats in the front-to-back direction, and a connecting rod is fixedly connected above the hanging rod.

[0011] A pad mounting plate is fixedly connected to the outside of the mold-locking cylinder, and a middle seat pad is fixedly connected above the mold-locking cylinder. The synchronous lifting of the front and rear-reverse lifting rods is achieved through the synchronous rotating shaft, and the lifting power is provided by the mold-locking cylinder.

[0012] In a preferred embodiment, a set of quick mold closing cylinders are connected through both the left and right sides of the upper seat, an upper seat pad is fixedly provided in the middle of the lower part of the upper seat, and a pad mounting seat is provided below the upper seat pad.

[0013] In a preferred embodiment, a pad guide rail for assisting the movement of the upper seat pad is provided below the upper seat. A connecting plate is fixedly connected to the front side of the pad mounting seat, and a set of pad cylinders are fixedly connected to both the left and right sides of the pad mounting seat.

[0014] As a preferred embodiment, a set of columns are connected through each of the four corners of the lower base, and a set of mold moving guide rails are provided on the side of the left and right positions of the columns near the center of the lower base. A pneumatic limiting seat is fixedly installed at the rear end of the side of the mold moving guide rail away from the center of the lower base.

[0015] A mold-moving slide is provided above the space between the left and right sets of mold-moving guide rails. A mold-moving cylinder is fixedly connected to the front side of the mold-moving slide. When the mold-moving slide moves backward, it is held and limited by a pneumatic limit seat at both the first and second workstations.

[0016] In a preferred embodiment, the mold opening assembly includes a mounting plate, a screw connecting plate is provided above the mounting plate, a limit adjusting screw is provided above the screw connecting plate, and a guide rod is provided on the side of the limit adjusting screw away from the center of the mounting plate.

[0017] In a preferred embodiment, a guide rod connecting plate is fixedly connected above the guide rod, and the middle position of the guide rod is also connected through the cylinder mounting plate. A set of ejector cylinders is fixedly connected to both the left and right sides below the cylinder mounting plate, and the ejector cylinders are provided with lifting lugs on the side near the center of the mounting plate.

[0018] After adopting the above technical solution, the beneficial effects of this utility model are:

[0019] 1. By adding a vulcanizing machine frame, middle seat assembly, upper seat assembly, lower seat assembly, and mold opening assembly, this equipment is set with a vertical structure and the upper seat assembly, middle seat assembly, and lower seat assembly are arranged in sequence. The mold opening assembly is located on the rear side. The quick mold closing cylinder drives the middle seat assembly to descend to the set height, the upper seat pad moves forward to expose the hole position and moves the middle seat assembly upward. The mold moving cylinder drives the mold moving slide to move backward and drives the lower mold to follow. The mold moving slide passes through the first station and the second station in sequence. The mold is opened by the mold opening assembly at the first station, and the product is taken out by the hoist at the second station. This can solve product defects and simplify the product removal process. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of a novel flat vulcanizing machine adapted to the intermediate joint of a high-voltage cable.

[0022] Figure 2 This is a cross-sectional schematic diagram of a novel flat vulcanizing machine adapted to a high-voltage cable intermediate joint.

[0023] Figure 3 This is a rear view structural schematic diagram of a novel flat plate vulcanizing machine middle seat assembly adapted to a high-voltage cable intermediate joint, according to the present invention.

[0024] Figure 4 This is a cross-sectional schematic diagram of the middle seat assembly of a novel flat vulcanizing machine adapted to a high-voltage cable intermediate joint, according to the present invention.

[0025] Figure 5 This is a bottom view of the upper seat assembly of a novel flat vulcanizing machine adapted to a high-voltage cable intermediate joint, according to the present invention.

[0026] Figure 6 This is a rear view structural diagram of the upper seat assembly in a novel flat vulcanizing machine adapted to a high-voltage cable intermediate joint, according to the present invention.

[0027] Figure 7 This is a cross-sectional schematic diagram of the upper seat assembly in a novel flat vulcanizing machine adapted to a high-voltage cable intermediate joint, according to the present invention.

[0028] Figure 8 This is a schematic diagram of the structure of a new type of flat vulcanizing machine lower seat assembly adapted to a high-voltage cable intermediate joint.

[0029] Figure 9 This is a side view of the lower seat assembly of a novel flat vulcanizing machine adapted to a high-voltage cable intermediate joint, according to the present invention.

[0030] Figure 10 This is a rear view structural diagram of the mold opening component in a novel flat vulcanizing machine adapted to a high-voltage cable intermediate joint, according to the present invention.

[0031] Figure 11 This is a side view of the mold opening assembly in a novel flat vulcanizing machine adapted to a high-voltage cable intermediate joint, according to the present invention.

[0032] In the diagram, 100 is the vulcanizing machine frame, 101 is the base plate, 102 is the hoist, 103 is the electrical control box, 104 is the hydraulic station, and 105 is the frame.

[0033] 200-Middle seat assembly, 201-Middle seat, 202-Mold locking cylinder, 203-Upper heating plate, 204-Mold lifting cylinder, 205-Upper lifting beam, 206-Lifting rod, 207-Lifting seat, 208-Connecting rod, 209-Synchronous rotating shaft, 210-Middle seat pad, 211-Pack mounting plate;

[0034] 300-Upper seat assembly, 301-Upper seat, 302-Padded block cylinder, 303-Padded block guide rail, 304-Connecting plate, 305-Padded block mounting seat, 306-Quick mold closing cylinder, 307-Upper seat pad;

[0035] 400-Lower seat assembly, 401-Lower seat, 402-Column, 403-Modulation cylinder, 404-Modulation guide rail, 405-Pneumatic limit seat, 406-Modulation slide plate;

[0036] 500-Mold opening assembly, 501-Mounting plate, 502-Guide rod connecting plate, 503-Guide rod, 504-Hydraulic cylinder mounting plate, 505-Ejection hydraulic cylinder, 506-Screw connecting plate, 507-Lifting lug, 508-Limit adjustment screw. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] Please see Figure 1-11 As the first embodiment of this utility model:

[0039] A novel flat vulcanizing machine adapted to high-voltage cable intermediate joints includes: a vulcanizing machine frame 100, the vulcanizing machine frame 100 including a base plate 101 and a frame 105, and a lower seat assembly 400 fixedly installed on the front side above the base plate 101.

[0040] A mold opening assembly 500 is fixedly installed on the rear side above the base plate 101. A middle seat assembly 200 is provided above the lower seat assembly 400, and an upper seat assembly 300 is provided above the middle seat assembly 200. The middle seat assembly 200 includes a middle seat 201, a mold locking cylinder 202, a mold lifting cylinder 204, an upper lifting beam 205, and a lifting rod 206. The mold locking cylinder 202 is fixedly connected to the middle position above the middle seat 201.

[0041] A set of lifting cylinders 204 are fixedly connected to the front and rear sides above the middle seat 201. A set of lifting rods 206 are provided at the four corners below the middle seat 201. An upper lifting beam 205 is fixedly connected below the lifting rods 206. The lower seat assembly 400 includes a lower seat 401, a mold moving cylinder 403 and a mold moving slide plate 406. The upper seat assembly 300 includes an upper seat 301, a quick mold closing cylinder 306 and an upper seat pad 307.

[0042] An electrical control box 103 is provided on the right front side of the frame 105. A hydraulic station 104 is fixedly connected below the electrical control box 103. A hoist 102 is fixedly connected to the upper rear side of the frame 105. When the lower mold moves to the second station, the product is taken out with the assistance of the hoist 102.

[0043] A heating plate 203 is provided below the middle seat 201. A set of hanging brackets 207 are fixedly connected to each of the four corners of the middle seat 201. A synchronous rotating shaft 209 is connected through the hanging brackets 207 in the front and back directions. A connecting rod 208 is fixedly connected above the hanging rod 206.

[0044] A pad mounting plate 211 is fixedly connected to the outside of the mold locking cylinder 202, and a middle seat pad 210 is fixedly connected above the mold locking cylinder 202. The lifting rods 206, which are set in opposite directions, are raised and lowered synchronously via the synchronous rotating shaft 209, and the lifting power is provided by the mold lifting cylinder 204.

[0045] A set of quick mold closing cylinders 306 are connected through both the left and right sides of the upper seat 301. An upper seat pad 307 is fixedly provided in the middle of the lower part of the upper seat 301, and a pad mounting seat 305 is provided below the upper seat pad 307.

[0046] Below the upper seat 301, there is also a pad guide rail 303 for assisting the movement of the upper seat pad 307. A connecting plate 304 is fixedly connected to the front side of the pad mounting seat 305, and a set of pad cylinders 302 are fixedly connected to both the left and right sides of the pad mounting seat 305.

[0047] A set of uprights 402 is connected through each of the four corners of the lower base 401. A set of mold moving guide rails 404 is provided on the left and right sides of the uprights 402 near the center of the lower base 401. A pneumatic limit seat 405 is fixedly installed at the rear end of the side of the mold moving guide rail 404 away from the center of the lower base 401.

[0048] A mold-moving slide plate 406 is provided above the two sets of mold-moving guide rails 404 on the left and right. A mold-moving cylinder 403 is fixedly connected to the front side of the mold-moving slide plate 406. When the mold-moving slide plate 406 moves backward, it is held and limited by the pneumatic limit seat 405 at the first station and the second station.

[0049] The mold opening assembly 500 includes a mounting plate 501, a screw connecting plate 506 is provided above the mounting plate 501, a limit adjusting screw 508 is provided above the screw connecting plate 506, and a guide rod 503 is provided on the side of the limit adjusting screw 508 away from the center of the mounting plate 501.

[0050] A guide rod connecting plate 502 is fixedly connected above the guide rod 503. The middle position of the guide rod 503 is also connected through the cylinder mounting plate 504. A set of ejector cylinders 505 are fixedly connected to the left and right sides below the cylinder mounting plate 504. The ejector cylinder 505 has a lifting lug 507 on the side near the center of the mounting plate 501.

[0051] Specifically, after the previous vulcanization process is completed, the quick-closing cylinders 306 on both sides of the upper seat component drive the middle seat assembly 200 to descend to a set height (this height must ensure that the height of the middle seat pad 210 at the top of the middle seat assembly 200 is lower than the pad mounting seat 305 at the bottom of the upper seat assembly 300). The pad cylinder 302 of the upper seat assembly 300 works and pushes the connecting plate 304. The connecting plate 304 drives the upper seat pad 307 to move outward (so that the circular hole in the middle of the upper seat 301 is exposed). Then, the quick-closing cylinder 306 drives the middle seat assembly 200 to rise to a set height (this height is sufficient to ensure that the upper mold or the middle mold can completely detach from the lower mold, so that the circular hole in the middle of the upper seat 301 is exposed and the middle seat assembly 200 rises, and the middle seat pad 210 at the top of the middle seat assembly 200 can pass into the upper seat 301 without obstruction).

[0052] Secondly, the mold-moving cylinder 403 of the lower assembly 400 pushes the mold-moving slide plate 406 outward from the machine, and the lower mold follows. The mold first moves into the first station, and the two side lugs of the middle mold move into the gap between the lifting lugs 507 on both sides of the mold opening assembly 500. The pneumatic limit seat 405 extends its pin to lock the mold-moving slide plate 406. The ejection cylinder 505 of the mold opening assembly drives the lifting lugs 507 to lift the middle mold upward until it is completely separated from the mold and the product. The pneumatic limit seat 405 retracts to release the lock, and then the mold moves into the second station. At this time, the worker operates the hook of the hoist 102 to hook the lifting lug on the mold core, and uses an air gun to pull the mold core out of the product. The worker pulls the product out of the lower mold and cleans the mold, and then performs the reverse steps. The mold-moving slide plate 406 is suddenly moved forward, and the mold-moving cylinder 403 drives the mold-moving slide plate 406 to move inward back to the machine until it touches the mechanical limit point. The quick mold-closing cylinders 306 on both sides of the upper seat assembly 300 drive the middle seat assembly 200 to descend until the upper mold and the middle mold are in contact. The pad block cylinder 302 of the upper seat assembly 300 works to push the connecting plate 304. The connecting plate 304 drives the upper seat pad block 307 to move inward to the middle of the upper seat 301. The mold-locking cylinder 202 pushes the middle seat pad block 210 installed at the end of the piston rod to move upward until it touches the upper seat pad block 307 (the mold-closing stroke of the equipment is adjusted by several middle seat pad blocks 210 of equal height). Then the pressurization program is started to increase the pressure and vulcanization begins, thus completing one production cycle.

[0053] In production, the equipment is set up with a vertical structure, and the product is perpendicular to the mold mounting surface. The parting surface of the product appears in the radial direction of the product. By designing the parting surface to be located at the contact end between the conductive layer and the insulating layer, the insulating layer is free of parting lines, which can improve the overall structural strength of the product. In addition, the mold is opened at the first station during the product removal process, and the product is removed at the second station with the assistance of a hoist, which simplifies the product removal process.

[0054] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel flat vulcanizing machine adapted for high-voltage cable intermediate joints, comprising: A vulcanizing machine frame (100) is characterized in that: the vulcanizing machine frame (100) includes a base plate (101) and a frame (105), and a lower seat assembly (400) is fixedly installed on the front side above the base plate (101); A mold opening assembly (500) is fixedly installed on the rear side above the base plate (101). A middle seat assembly (200) is provided above the lower seat assembly (400). An upper seat assembly (300) is provided above the middle seat assembly (200). The middle seat assembly (200) includes a middle seat (201), a mold locking cylinder (202), a mold lifting cylinder (204), an upper lifting beam (205), and a lifting rod (206). A mold locking cylinder (202) is fixedly connected to the middle position above the middle seat (201). A set of lifting cylinders (204) is fixedly connected to the front and rear sides above the middle seat (201). A set of lifting rods (206) is provided at the four corners below the middle seat (201). An upper lifting beam (205) is fixedly connected below the lifting rods (206). The lower seat assembly (400) includes a lower seat (401), a mold moving cylinder (403), and a mold moving slide plate (406). The upper seat assembly (300) includes an upper seat (301), a quick mold closing cylinder (306), and an upper seat pad (307).

2. A novel flat vulcanizing machine adapted for high-voltage cable intermediate joints as described in claim 1, characterized in that: An electrical control box (103) is provided on the front right side of the frame (105), a hydraulic station (104) is fixedly connected below the electrical control box (103), and a hoist (102) is fixedly connected to the upper rear side of the frame (105).

3. A novel flat vulcanizing machine adapted for high-voltage cable intermediate joints as described in claim 2, characterized in that: The middle seat (201) is provided with an upper heating plate (203) below it. A set of hanging seats (207) is fixedly connected to each of the four corners of the middle seat (201). A synchronous rotating shaft (209) is connected through the hanging seat (207) in the front and back direction. A connecting rod (208) is fixedly connected above the hanging rod (206). A pad mounting plate (211) is fixedly connected to the outside of the mold-locking cylinder (202), and a middle seat pad (210) is fixedly connected above the mold-locking cylinder (202).

4. A novel flat vulcanizing machine adapted for high-voltage cable intermediate joints as described in claim 1, characterized in that: A set of quick mold closing cylinders (306) are connected through both the left and right sides of the upper seat (301). An upper seat pad (307) is fixedly provided in the middle of the lower part of the upper seat (301), and a pad mounting seat (305) is provided below the upper seat pad (307).

5. A novel flat vulcanizing machine adapted for high-voltage cable intermediate joints as described in claim 4, characterized in that: The upper seat (301) is also provided with a pad guide rail (303) for assisting the movement of the upper seat pad (307). A connecting plate (304) is fixedly connected to the front side of the pad mounting seat (305). A set of pad cylinders (302) are fixedly connected to both the left and right sides of the pad mounting seat (305).

6. A novel flat vulcanizing machine adapted for high-voltage cable intermediate joints as described in claim 1, characterized in that: A set of columns (402) are connected through each of the four corners of the lower base (401). A set of mold moving guide rails (404) is provided on the side of the column (402) on the left and right sides near the center of the lower base (401). A pneumatic limit seat (405) is fixedly installed at the rear end of the side of the mold moving guide rail (404) away from the center of the lower base (401). A mold transfer slide (406) is provided above the space between the two sets of mold transfer guide rails (404), and a mold transfer cylinder (403) is fixedly connected to the front side of the mold transfer slide (406).

7. A novel flat vulcanizing machine adapted for high-voltage cable intermediate joints as described in claim 1, characterized in that: The mold opening assembly (500) includes a mounting plate (501), a screw connecting plate (506) is provided above the mounting plate (501), a limit adjusting screw (508) is provided above the screw connecting plate (506), and a guide rod (503) is provided on the side of the limit adjusting screw (508) away from the center of the mounting plate (501).

8. A novel flat vulcanizing machine adapted for high-voltage cable intermediate joints as described in claim 7, characterized in that: A guide rod connecting plate (502) is fixedly connected above the guide rod (503). The middle position of the guide rod (503) is also connected through the cylinder mounting plate (504). A set of ejector cylinders (505) are fixedly connected on the left and right sides below the cylinder mounting plate (504). The ejector cylinder (505) has a lifting lug (507) on the side near the center of the mounting plate (501).

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