Injection molding device for rubber sleeve production

Abstract

The utility model discloses an injection molding device for rubber sleeve production, including flow pipe, vibration beating mechanism, lift adjusting mechanism and fixed clamping mechanism, vibration beating mechanism includes lift plate, drive motor, rotary rod, push rod, reciprocating block and beating pad, lift adjusting mechanism includes side fixed plate, first clamping plate, second clamping plate, adjusting hole, clamping pipe and clamping rod, and vibration beating mechanism promotes the forming process of rubber sleeve through the mode of vibration beating, and it is helpful to improve production efficiency, especially in the injection molding process, beating pad and the outer wall contact of flow pipe, can effectively promote the forming quality of rubber sleeve, reduce the emergence of bubble or interstice, and lift adjusting mechanism includes adjustable side fixed plate, first clamping plate, second clamping plate and clamping pipe, can adjust the working height and position of device according to actual demand, guarantees the equipment to be able to adapt to different production demand.

Description

Technical Field

[0001] This utility model relates to the field of injection molding technology, and more specifically, to an injection molding device for producing rubber sleeves. Background Technology

[0002] During the production process, residues of plastic or other raw materials can easily adhere to the inner wall of the supply pipe. These residues can affect production efficiency and product quality during injection molding, especially for precision injection molded products such as sleeves. If the residues are not removed or cleaned in a timely manner, they can lead to poor flowability of the raw materials during production, affecting the injection molding effect and the surface quality of the final product. In addition, the adhesion of residues can cause uneven flow of raw materials, which may lead to problems such as raw material blockage and unstable flow during production, and may even have an adverse effect on the injection mold, increasing cleaning and maintenance costs.

[0003] Air bubbles in the supplied raw materials are another common technical challenge. Air bubbles may form because air is not completely removed during mixing, melting, or conveying of the raw materials, or because improper temperature control prevents complete evaporation of gases during melting. The presence of air bubbles affects the flowability of the raw materials, resulting in uneven injection molding and consequently affecting the density, surface smoothness, and strength of products such as sleeves. Air bubbles may expand or become trapped inside the sleeve during injection molding, leading to product defects such as air bubbles and cracks. This is especially problematic for products requiring high precision and quality, as air bubbles negatively impact both functionality and appearance. Utility Model Content

[0004] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides an injection molding device for producing rubber sleeves, so as to solve the technical problems mentioned in the background art, such as the easy adhesion of residues on the inner wall, the presence of air bubbles in the supplied raw materials, and the difficulty in changing the position of the vibration and hammering components.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: an injection molding device for producing rubber sleeves, comprising a flow tube, a vibration and hammering mechanism, a lifting and adjusting mechanism, and a fixing and snapping mechanism. The vibration and hammering mechanism includes a lifting plate, a drive motor, a rotating rod, a pushing rod, reciprocating blocks, and hammering pads. The lifting plate can slide longitudinally on the outer wall of the flow tube. The rotating rod is installed at the output end of the drive motor. One end of the pushing rod is rotatably connected to one end of the rotating rod. Multiple sets of reciprocating blocks are arranged radially at the top end of the lifting plate. The hammering pads are installed on the side of the reciprocating blocks and contact the outer wall of the flow tube. The lifting and adjusting mechanism includes a side fixing plate, a first clamping plate, a second clamping plate, adjusting holes, a snapping tube, and a snapping rod. The side fixing plate is installed on the outer wall of the flow tube. The first clamping plate and the second clamping plate are installed at the bottom end of the lifting plate and slide on the side fixing plate. Multiple sets of adjusting holes are provided on the side fixing plate. The snapping tube is installed on the side of the second clamping plate.

[0006] The present invention is further configured such that the fixed snap-fit ​​mechanism includes a snap-fit ​​groove, a rotating ring, a rotating block, a clamping plate, and a locking rod. One end of the snap-fit ​​rod can extend through the adjustment hole and cooperate with the first clamping plate and the second clamping plate to quickly snap-fit ​​the snap-fit ​​tube. The snap-fit ​​groove is set on the outer wall of the snap-fit ​​rod. The rotating ring is rotatably installed on the outer wall of the snap-fit ​​tube. The rotating block is installed on the top end of the rotating ring. The clamping plate is installed on the side of the rotating block. The locking rod is laterally slidably installed on the outer wall of the snap-fit ​​tube. One end of the locking rod is slidably connected to the clamping plate. The rotating clamping plate causes the locking rod to extend into or away from the snap-fit ​​groove.

[0007] The present invention is further configured such that an upper external pipe and a lower external pipe are installed at both ends of the flow pipe, and are connected to external material supply equipment and material demand settings through the upper external pipe and the lower external pipe.

[0008] The present invention is further configured such that a sliding rail is installed at the top end of the lifting plate, and the reciprocating block is slidably set on the sliding rail. Through the design of the sliding rail and the mounting platform, the operation of the lifting plate and the drive motor is more stable, and the overall accuracy and reliability of the device are improved.

[0009] The present invention is further configured such that a mounting platform is installed at the top end of the lifting plate, and the drive motor is mounted on the mounting platform. The mounting platform provides stable support for the drive motor, ensuring the normal operation of the drive motor and extending its service life.

[0010] The present invention is further configured such that a connecting plate is installed at the bottom of the side wall of the clamping tube, and the connecting plate is fixedly installed on one end face of the second clamping plate. The connecting plate provides a solid connection support for the clamping tube, and the bottom ring provides a flexible connection method through the cooperation of the spring pin.

[0011] The present invention is further configured such that a bottom ring is installed at the top end of the connecting plate, and a spring pin is installed on the bottom ring. The design of the spring pin and the rotating ring realizes flexible rotational support, ensuring that the device can adjust the angle or position according to actual needs.

[0012] The present invention is further configured such that multiple sets of spring-loaded pins are provided, a top groove is provided at the bottom of the rotating ring, and one end of the spring-loaded pin extends into the top groove to cooperate with the rotation support. The design of the spring-loaded pin and the connecting plate makes the device more flexible and adjustable, can adapt to different production needs, and ensure the stability of the connecting parts.

[0013] (III) Beneficial Effects Compared with the prior art, this utility model provides an injection molding device for producing rubber sleeves, which has the following beneficial effects: This invention incorporates a vibration hammering mechanism, which promotes the molding process of the rubber sleeve through vibration and hammering, thereby improving production efficiency. Especially during injection molding, the hammering pad contacts the outer wall of the flow tube, effectively improving the molding quality of the rubber sleeve and reducing the occurrence of air bubbles or voids. The reciprocating hammering action helps the rubber material to be evenly distributed in the mold, avoiding unevenness and further ensuring the precision and consistency of the product. The sliding rail and reciprocating block on the lifting plate cooperate to improve the stability and accuracy of the hammering mechanism during operation, reduce possible deviations during movement, and enhance overall operational reliability.

[0014] This utility model incorporates a lifting and adjusting mechanism, which includes adjustable side clamping plates, a first clamping plate, a second clamping plate, and a retaining pipe. This mechanism allows for adjustment of the device's working height and position according to actual needs, ensuring the equipment can adapt to different production requirements. Multiple sets of adjusting holes and retaining pipes enable precise adjustment of the lifting plate's position, ensuring accurate coordination of all components. This allows operators to adjust the device based on actual production conditions, improving its adaptability and precision. The installation of sliding rails and a mounting platform further stabilizes the operation of the lifting plate and drive motor, reducing instability factors during adjustment and thus improving the overall working accuracy and reliability of the equipment.

[0015] This utility model features a fixed locking mechanism. Through the design of a slot, rotating ring, and rotating block, the locking rod can be quickly engaged and disengaged via the adjustment hole, facilitating the installation and disassembly of the device and improving operational convenience and efficiency. The rotating ring and rotating block design allow for flexible adjustment of the locking rod's angle and position. The locking rod, through its cooperation with the clamping plate, ensures a more secure fixation, preventing loosening due to vibration or during operation and ensuring stable device operation. The combination of the spring-loaded pin and the rotating ring allows the fixed locking mechanism to adjust the device's angle and connection method according to actual needs, enhancing the device's flexibility and adapting to different production process requirements. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the device in the unused state of this utility model; Figure 2 This is a schematic diagram of the fixed-position structure in this utility model; Figure 3 This is a schematic diagram of the vibration hammering mechanism in this utility model; Figure 4 This is a schematic diagram of the lifting adjustment mechanism and the fixing snap-fit ​​mechanism in this utility model; Figure 5 This is a schematic diagram of the internal structure of the lifting adjustment mechanism and the fixing snap-fit ​​mechanism in this utility model.

[0017] In the diagram: 1. Flow pipe; 2. Lifting plate; 3. Drive motor; 4. Rotating rod; 5. Push rod; 6. Reciprocating block; 7. Hammering pad; 8. Side fixing plate; 9. First clamping plate; 10. Second clamping plate; 11. Adjustment hole; 12. Clip-on pipe; 13. Clip-on rod; 14. Clip groove; 15. Rotating ring; 16. Rotating block; 17. Clamping plate; 18. Locking rod; 19. Lower outer pipe; 20. Sliding rail; 21. Mounting platform; 22. Connecting plate; 23. Bottom ring; 24. Spring pin; 25. Top groove; 301. Upper outer pipe. Detailed Implementation

[0018] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0019] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0020] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0021] Please see Figures 1-5 An injection molding device for producing rubber sleeves includes a flow pipe 1, a vibration and hammering mechanism, a lifting and adjusting mechanism, and a fixing and snapping mechanism. The vibration and hammering mechanism includes a lifting plate 2, a drive motor 3, a rotating rod 4, a pushing rod 5, reciprocating blocks 6, and a hammering pad 7. The lifting plate 2 can slide longitudinally on the outer wall of the flow pipe 1. The rotating rod 4 is installed at the output end of the drive motor 3. One end of the pushing rod 5 is rotatably connected to one end of the rotating rod 4. Multiple sets of reciprocating blocks 6 are arranged radially at the top end of the lifting plate 2. The hammering pad 7... Installed on the side of the reciprocating block 6, the hammering pad 7 contacts the outer wall of the flow pipe 1. The lifting adjustment mechanism includes a side fixing plate 8, a first clamping plate 9, a second clamping plate 10, an adjustment hole 11, a clamping pipe 12, and a clamping rod 13. The side fixing plate 8 is installed on the outer wall of the flow pipe 1. The first clamping plate 9 and the second clamping plate 10 are installed at the bottom end of the lifting plate 2. The first clamping plate 9 and the second clamping plate 10 are slidably installed on the side fixing plate 8. Multiple sets of adjustment holes 11 are provided on the side fixing plate 8. The clamping pipe 12 is installed on the side of the second clamping plate 10.

[0022] In this embodiment, the drive motor 3 drives the rotating rod 4 to rotate through its output end. One end of the rotating rod 4 is connected to the push rod 5, causing the push rod 5 to rotate. The rotation of the push rod 5 drives multiple sets of reciprocating blocks 6 to slide centripetally at the top end of the lifting plate 2. A hammering pad 7 is installed on the reciprocating block 6. The hammering pad 7 contacts the outer wall of the flow pipe 1 and hammers the outer wall through reciprocating motion. The lifting plate 2 can slide longitudinally on the outer wall of the flow pipe 1, which allows the hammering pad 7 to hammer at different positions in the flow pipe 1, ensuring that the production process of the rubber sleeve is sufficiently vibrated and hammered. Through the cooperation of the clamping tube 12 and the clamping rod 13, one end of the clamping rod 13 extends through the adjustment hole 11 and quickly clamps with the first clamping plate 9, the second clamping plate 10 and the clamping tube 12. When the locking rod 13 extends into the adjustment hole 11, the first clamping plate 9 and the second clamping plate 10 are fixed at the bottom of the lifting plate 2, thereby ensuring the stable position of the lifting plate 2. Through the cooperation of the locking tube 12 and the locking rod 13, the operator can adjust the height of the lifting plate 2.

[0023] The fixed locking mechanism includes a locking groove 14, a rotating ring 15, a rotating block 16, a clamping plate 17, and a locking rod 18. One end of the locking rod 13 can extend through the adjustment hole 11 and cooperate with the first clamping plate 9 and the second clamping plate 10 to quickly lock into place with the locking tube 12. The locking groove 14 is set on the outer wall of the locking rod 13. The rotating ring 15 is rotatably mounted on the outer wall of the locking tube 12. The rotating block 16 is mounted on the top end of the rotating ring 15. The clamping plate 17 is mounted on the side of the rotating block 16. The locking rod 18 is laterally slidably mounted on the outer wall of the locking tube 12. One end of the locking rod 18 is slidably connected to the clamping plate 17. The rotating clamping plate 17 causes the locking rod 18 to extend into or away from the locking groove 14.

[0024] In this embodiment, to maintain the stability of the mechanism during the lifting and adjusting process, one end of the locking rod 13 extends into the adjusting hole 11 and engages quickly with the first clamping plate 9, the second clamping plate 10, and the locking tube 12. The lifting plate 2 is stably held in the required position. The rotation of the rotating ring 15 drives the rotating block 16 and the clamping plate 17 to move together. The movement of the clamping plate 17 causes the connection position between the locking rod 18 and the locking groove 14 to change. The locking rod 18 engages with the clamping plate 17 by sliding laterally on the outer wall of the locking tube 12. The rotation of the clamping plate 17 causes the locking rod 18 to extend into or away from the locking groove 14, further fixing the locking rod 13 and preventing the lifting plate 2 or other components from loosening or shifting. The fixing and locking mechanism ensures a firm connection between the lifting and adjusting mechanism and other components through rotation and sliding adjustment.

[0025] Please see Figures 1-5 As a supplementary embodiment of an injection molding device for producing rubber sleeves, which includes a vibration hammering mechanism, a lifting adjustment mechanism, and a fixed clamping mechanism: An upper outer pipe 301 and a lower outer pipe 19 are installed at both ends of the flow pipe 1, and are connected to external material supply equipment and material demand settings through the upper outer pipe 301 and the lower outer pipe 19. A sliding rail 20 is installed at the top end of the lifting plate 2, and a reciprocating block 6 slides on the sliding rail 20. An installation platform 21 is installed at the top end of the lifting plate 2, and a drive motor 3 is installed on the installation platform 21. A connecting plate 22 is installed at the bottom end of the side wall of the clamping pipe 12, and the connecting plate 22 is fixedly installed on one end face of the second clamping plate 10. A bottom ring 23 is installed at the top end of the connecting plate 22, and a spring pin 24 is installed on the bottom ring 23. Multiple sets of spring pins 24 are provided. A top groove 25 is opened at the bottom of the rotating ring 15, and one end of the spring pin 24 extends into the top groove 25 for rotational support.

[0026] More specifically, firstly, both ends of the flow pipe 1 are connected to external material supply and demand equipment via upper external pipe 301 and lower external pipe 19, ensuring that materials can smoothly enter the device for injection molding production. The drive motor 3 starts, and the rotating rod 4 drives the push rod 5 to rotate, pushing multiple sets of reciprocating blocks 6 to slide at the top of the lifting plate 2. The hammering pads 7 on the reciprocating blocks 6 contact the outer wall of the flow pipe 1, helping the plastic material to flow evenly or fill the pipe through vibration and hammering. According to production needs, the operator adjusts the height of the lifting plate 2 via the clamping rod 13, thereby changing the position of the hammering pads 7, ensuring that the vibration hammering mechanism can hammer at different heights. The fixed clamping mechanism ensures the stable connection between the clamping rod 13 and each component. Through rotation and sliding adjustment, it ensures that the lifting adjustment mechanism does not loosen during operation, maintaining the stable operation of the entire device. With the cooperation of vibration hammering and lifting adjustment, the entire injection molding device can efficiently and stably produce and process plastic sleeves.

[0027] In summary, during the use or operation of the overall equipment: when the vibration and hammering mechanism is required, the hammering pad 7 contacts the outer wall of the flow tube 1, aiding in the injection molding process of the plastic sleeve. The drive motor 3 drives the rotating rod 4 to rotate through its output end. One end of the rotating rod 4 is connected to the push rod 5, causing the push rod 5 to rotate. The rotation of the push rod 5 drives multiple sets of reciprocating blocks 6 to slide centripetally at the top end of the lifting plate 2. The hammering pad 7 is installed on the reciprocating block 6, which contacts the outer wall of the flow tube 1 and hammers the outer wall through reciprocating motion. The lifting plate 2 can slide longitudinally on the outer wall of the flow tube 1, allowing the hammering pad 7 to hammer at different positions in the flow tube 1, ensuring sufficient vibration and hammering during the production process of the plastic sleeve. The vibration and hammering mechanism provides vibration and hammering to the outer wall of the flow tube 1, which helps in the uniform flow or filling of plastic materials.

[0028] When the lifting adjustment mechanism is needed, the position of the lifting plate 2 is adjusted and fixed to ensure the normal operation of the vibratory hammering mechanism. Through the cooperation of the clamping pipe 12 and the clamping rod 13, one end of the clamping rod 13 extends through the adjustment hole 11 and quickly engages with the first clamping plate 9, the second clamping plate 10, and the clamping pipe 12. When the clamping rod 13 extends into the adjustment hole 11, the first clamping plate 9 and the second clamping plate 10 are fixed at the bottom of the lifting plate 2, thereby ensuring the stable position of the lifting plate 2. Through the cooperation of the clamping pipe 12 and the clamping rod 13, the operator can adjust the height of the lifting plate 2 to ensure that the vibratory hammering mechanism can vibrate and hammer at different positions. The lifting adjustment mechanism makes the position of the lifting plate 2 adjustable, so that the vibratory hammering mechanism can be adjusted according to production needs.

[0029] When the locking mechanism needs to be fixed during operation, to maintain stability during lifting and adjustment, one end of the locking rod 13 extends into the adjustment hole 11 and engages quickly with the first clamping plate 9, the second clamping plate 10, and the locking tube 12. The lifting plate 2 is stably held in the required position. The rotation of the rotating ring 15 drives the rotating block 16 and the clamping slope plate 17 to move together. The movement of the clamping slope plate 17 changes the connection position between the locking rod 18 and the locking groove 14. The locking rod 18 engages with the clamping slope plate 17 by sliding laterally on the outer wall of the locking tube 12. The rotation of the clamping slope plate 17 causes the locking rod 18 to extend into or away from the locking groove 14, further fixing the locking rod 13 and preventing the lifting plate 2 or other components from loosening or shifting. The locking mechanism is fixed by rotation and sliding adjustment to ensure a firm connection between the lifting and adjustment mechanism and other components.

[0030] First, the two ends of the flow pipe 1 are connected to external material supply and demand equipment via the upper external pipe 301 and the lower external pipe 19, ensuring that the material can smoothly enter the device for injection molding production. The drive motor 3 starts, and the rotating rod 4 drives the push rod 5 to rotate, pushing multiple sets of reciprocating blocks 6 to slide on the top end of the lifting plate 2. The hammering pads 7 on the reciprocating blocks 6 contact the outer wall of the flow pipe 1, and help the plastic material flow or fill evenly in the pipe through vibration and hammering. According to production needs, the operator adjusts the height of the lifting plate 2 through the clamping rod 13, thereby changing the position of the hammering pads 7, ensuring that the vibration hammering mechanism can hammer at different heights. The fixed clamping mechanism ensures that the connection between the clamping rod 13 and each component is stable. Through rotation and sliding adjustment, it is ensured that the lifting adjustment mechanism does not loosen during operation, maintaining the stable operation of the entire device. With the cooperation of vibration hammering and lifting adjustment, the entire injection molding device can efficiently and stably produce and process the plastic sleeve.

[0031] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An injection molding device for producing rubber sleeves, comprising a flow pipe (1), a vibration and hammering mechanism, a lifting and adjusting mechanism, and a fixing and snapping mechanism, characterized in that: The vibration and hammering mechanism includes a lifting plate (2), a drive motor (3), a rotating rod (4), a pushing rod (5), reciprocating blocks (6), and a hammering pad (7). The lifting plate (2) can slide longitudinally on the outer wall of the flow pipe (1). The rotating rod (4) is installed at the output end of the drive motor (3). One end of the pushing rod (5) is rotatably connected to one end of the rotating rod (4). Multiple sets of reciprocating blocks (6) are arranged to slide radially at the top end of the lifting plate (2). The hammering pad (7) is installed on the side of the reciprocating blocks (6). The hammering pad (7) is connected to the flow pipe (1). The lifting adjustment mechanism includes a side plate (8), a first clamping plate (9), a second clamping plate (10), an adjustment hole (11), a clamping pipe (12), and a clamping rod (13). The side plate (8) is installed on the outer wall of the flow pipe (1). The first clamping plate (9) and the second clamping plate (10) are installed at the bottom end of the lifting plate (2). The first clamping plate (9) and the second clamping plate (10) are slidably installed on the side plate (8). Multiple sets of adjustment holes (11) are set on the side plate (8). The clamping pipe (12) is installed on the side of the second clamping plate (10).

2. The injection molding device for producing rubber sleeves according to claim 1, characterized in that: The fixed snap-fit ​​mechanism includes a snap-fit ​​groove (14), a rotating ring (15), a rotating block (16), a clamping plate (17), and a locking rod (18). One end of the snap-fit ​​rod (13) can extend through the adjustment hole (11) and cooperate with the first clamping plate (9) and the second clamping plate (10) to quickly snap-fit ​​the snap-fit ​​tube (12). The snap-fit ​​groove (14) is set on the outer wall of the snap-fit ​​rod (13). The rotating ring (15) is rotatably installed on the outer wall of the snap-fit ​​tube (12). The rotating block (16) is installed on the top end of the rotating ring (15). The clamping plate (17) is installed on the side of the rotating block (16). The locking rod (18) is laterally slidably installed on the outer wall of the snap-fit ​​tube (12). One end of the locking rod (18) is slidably connected with the clamping plate (17).

3. The injection molding device for producing rubber sleeves according to claim 1, characterized in that: The two ends of the flow pipe (1) are equipped with an upper external pipe (301) and a lower external pipe (19), and are connected to the external material supply equipment and material demand settings through the upper external pipe (301) and the lower external pipe (19).

4. The injection molding device for producing rubber sleeves according to claim 1, characterized in that: The top end of the lifting plate (2) is equipped with a sliding rail (20), and the reciprocating block (6) is slidably set on the sliding rail (20).

5. The injection molding device for producing rubber sleeves according to claim 1, characterized in that: The top end of the lifting plate (2) is provided with a mounting platform (21), and the drive motor (3) is mounted on the mounting platform (21).

6. The injection molding device for producing rubber sleeves according to claim 2, characterized in that: A connecting plate (22) is installed at the bottom of the side wall of the clamping pipe (12), and the connecting plate (22) is fixedly installed on one end face of the second clamping plate (10).

7. The injection molding apparatus for producing rubber sleeves according to claim 6, characterized in that: The top end of the connecting plate (22) is provided with a bottom ring (23), and a spring pin (24) is provided on the bottom ring (23).

8. The injection molding apparatus for producing rubber sleeves according to claim 7, characterized in that: Multiple sets of spring top pins (24) are provided. A top groove (25) is provided at the bottom of the rotating ring (15), and one end of the spring top pin (24) extends into the top groove (25) to cooperate with the rotation support.

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