A seal ring injection molding machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NAN YANG TIAN YI MI FENG ZHI PIN YOU XIAN GONG SI
- Filing Date
- 2025-06-18
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现有的密封圈注射成型机通过将熔化后的熔融状态的橡胶体注入上下两个已经合模模具的内部,随后等待其冷却成型,从而实现对密封圈的注射成型生产,随后使得合模模具开模,接着人员手动将密封圈取出,手动操作需要时间,尤其是在大批量生产时,这会显著降低整体生产效率,而且长时间的手动取料工作不仅对操作员体力消耗较大,还会导致作业人员疲劳和操作失误,并且人工取料增加了与高温模具接触的风险,极易会导致烫伤或其他安全事故
[0009] Firstly, by controlling the operation of the external coolant pump, coolant is pumped into the cooling pipe. Due to the principle of thermal contraction, the sealing ring remains on the uncooled lower mold during subsequent mold opening. The operation of the first electric push rod is then activated, and its telescopic end drives the upper mold away from the interior of the lower mold. Subsequently, the operation of the motor, the second electric push rod, and the suction cup are activated to pick up the sealing ring, causing it to fall into a pre-prepared collection box. A cooling mechanism is installed at the upper end of the upper mold, which allows the molten rubber inside the mold to cool and solidify rapidly. The sealing ring adheres to the side of the upper mold that is still at a higher temperature. Then, an automatic material handling mechanism removes the formed sealing ring and unloads it. This continuous and efficient production process can be achieved without human intervention, greatly improving the production efficiency of the sealing ring.
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Figure CN224602218U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sealing ring production technology, and specifically relates to a sealing ring injection molding machine. Background Technology
[0002] An injection molding machine for sealing rings is a device specifically designed for manufacturing rubber or plastic sealing rings. It injects heated and molten material (such as rubber, thermoplastic elastomers, etc.) into a closed mold cavity, where it is cooled and solidified under high pressure to form the desired sealing ring shape.
[0003] Existing sealing ring injection molding machines produce sealing rings by injecting molten rubber into the interior of two closed molds, then allowing it to cool and solidify. Afterward, the molds are opened, and the sealing rings are manually removed. This manual operation is time-consuming, especially in mass production, which significantly reduces overall production efficiency. Furthermore, prolonged manual material handling not only consumes a lot of the operator's physical strength but also leads to operator fatigue and operational errors. In addition, manual material handling increases the risk of contact with high-temperature molds, which can easily cause burns or other safety accidents. Utility Model Content
[0004] In view of this, this utility model addresses the shortcomings of the prior art by providing a sealing ring injection molding machine. By setting a cooling mechanism at the upper end of the upper mold, the molten rubber inside the mold is rapidly cooled and molded, allowing the sealing ring to adhere to the side of the upper mold that is not cooled and has a higher temperature. Then, the molded sealing ring is removed and unloaded by an automatic material handling mechanism. This allows for a continuous and efficient production process without human intervention, greatly improving the production efficiency of sealing rings.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a sealing ring injection molding machine, including a carrier box, a plurality of guide columns are provided at the upper end of the carrier box, a lower mold is provided between the outer arc surfaces of the plurality of guide columns, an injection pipe is provided in the injection hole opened at the lower end of the lower mold, a lifting plate is slidably provided between the outer arc surfaces of the plurality of guide columns, a plurality of cooling fins are provided at the lower end of the lifting plate, the plurality of cooling fins are arranged at equal intervals, an upper mold is provided between the lower ends of the plurality of cooling fins, a cooling pipe is provided in the mounting hole opened inside the plurality of cooling fins, an automatic feeding mechanism is provided at the rear side of the carrier box, an mounting plate is provided between the upper ends of the guide columns, an electric push rod one is provided at the upper end of the mounting plate, the telescopic end of the electric push rod one is connected to the upper end of the lifting plate, an electric push rod two is provided at the upper end of the sliding frame, the telescopic end of the electric push rod two is connected to the upper end of the mounting frame plate.
[0006] As a further improvement of this utility model, the automatic feeding mechanism includes a slide frame disposed on the rear side of the bearing box. A sliding frame is slidably disposed inside the slide frame, and multiple limiting posts are slidably disposed inside the sliding frame. A mounting frame plate is disposed between the lower ends of the multiple limiting posts, and multiple suction cups are disposed at the lower end of the mounting frame plate. A lead screw is rotatably disposed on the left side inside the slide frame, and the lower left end of the sliding frame is threadedly connected to the lead screw. A drive unit for driving the lead screw to rotate is disposed on the rear left end of the slide frame. The drive unit includes a motor disposed on the rear left end of the slide frame, and the output shaft of the motor is connected to the rear end of the lead screw through a coupling.
[0007] As a further improvement of this utility model, the interior of the carrier box is equipped with multiple storage boxes that slide together. Each of the multiple storage boxes has a handle on its front side. The lower end of the carrier box is equipped with multiple mounting blocks. The carrier box and the mounting blocks are fixed together by welding. The lower end of each of the multiple mounting blocks is equipped with an anti-slip pad.
[0008] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0009] Firstly, by controlling the operation of the external coolant pump, coolant is pumped into the cooling pipe. Due to the principle of thermal contraction, the sealing ring remains on the uncooled lower mold during subsequent mold opening. The operation of the first electric push rod is then activated, and its telescopic end drives the upper mold away from the interior of the lower mold. Subsequently, the operation of the motor, the second electric push rod, and the suction cup are activated to pick up the sealing ring, causing it to fall into a pre-prepared collection box. A cooling mechanism is installed at the upper end of the upper mold, which allows the molten rubber inside the mold to cool and solidify rapidly. The sealing ring adheres to the side of the upper mold that is still at a higher temperature. Then, an automatic material handling mechanism removes the formed sealing ring and unloads it. This continuous and efficient production process can be achieved without human intervention, greatly improving the production efficiency of the sealing ring.
[0010] Secondly, the cooling efficiency of the upper mold is greatly improved by using multiple sets of cooling fins to cool the unformed sealing ring on one side of the upper mold.
[0011] Thirdly, tools can be placed inside the storage box by pulling out the handle, and the mounting block at the bottom of the carrying box and the anti-slip pad at its bottom can further ensure the stability of the molding machine and improve the injection molding quality of the sealing ring. Attached Figure Description
[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a front view structural diagram of the present invention;
[0015] Figure 3 This is a schematic diagram of the left sectional view of the present invention;
[0016] Figure 4 This is a schematic diagram of the cooling fins, cooling pipes, and upper mold structure of this utility model.
[0017] In the diagram: 101, Carrier box; 102, Guide column; 103, Lifting plate; 104, Mounting plate; 105, Electric push rod 1; 106, Lower mold; 107, Injection pipe; 108, Storage box; 109, Mounting block; 201, Slide frame; 202, Sliding frame; 203, Lead screw; 204, Motor; 205, Limiting column; 206, Mounting frame plate; 207, Suction cup; 208, Cooling pipe; 209, Upper mold; 210, Cooling fins. Detailed Implementation
[0018] To better understand this utility model, the following embodiments further illustrate its content, but the scope of protection of this utility model is not limited to the embodiments described below. Numerous specific details are set forth in the following description to provide a more thorough understanding of this utility model. However, it will be apparent to those skilled in the art that this utility model can be practiced without one or more of these details.
[0019] like Figure 1 , 2 As shown in Figures 3 and 4, a sealing ring injection molding machine includes a carrier box 101. Multiple guide pillars 102 are arranged at the upper end of the carrier box 101. A lower mold 106 is arranged between the outer arc surfaces of the multiple guide pillars 102. An injection pipe 107 is installed in an injection hole at the lower end of the lower mold 106. A lifting plate 103 is slidably arranged between the outer arc surfaces of the multiple guide pillars 102. Multiple cooling fins 210 are arranged at the lower end of the lifting plate 103. An upper mold 209 is arranged between the lower ends of the multiple cooling fins 210. A cooling pipe 208 is installed in an installation hole inside the multiple cooling fins 210. An automatic feeding mechanism is arranged at the rear side of the carrier box 101. An installation plate 104 is arranged between the upper ends of the guide pillars 102. An electric push rod 105 is arranged at the upper end of the installation plate 104. The telescopic end of the electric push rod 105 is connected to the upper end of the lifting plate 103.
[0020] The automatic feeding mechanism includes a slide frame 201 located at the rear of the carrier box 101. A sliding frame 202 is slidably arranged inside the slide frame 201. Multiple limiting posts 205 are slidably arranged inside the sliding frame 202. A mounting frame plate 206 is arranged between the lower ends of the multiple limiting posts 205. Multiple suction cups 207 are arranged at the lower end of the mounting frame plate 206. The multiple suction cups 207 are located at the four corners of the mounting frame plate 206. A lead screw 203 is rotatably arranged on the left side inside the slide frame 201. The lower left end of the sliding frame 202 is threadedly connected to the lead screw 203. A drive unit for driving the lead screw 203 to rotate is arranged at the rear left end of the slide frame 201. The drive unit includes a motor 204 arranged at the rear left end of the slide frame 201. The output shaft of the motor 204 is connected to the rear end of the lead screw 203 through a coupling. An electric push rod II is arranged at the upper end of the sliding frame 202. The telescopic end of the electric push rod II is connected to the upper end of the mounting frame plate 206.
[0021] First, connect the inlet and outlet circulation pipes of the cooling pipe 208 to the inlet and outlet pipes of the coolant pump. Then, connect the injection pipe 107 to an external molten rubber injector. Subsequently, control the operation of the electric push rod 105. The telescopic end drives the upper mold 209 on the lifting plate 103 to move downward under the restriction of the guide post 102 and contact the lower mold 106 to lock the mold. Then, control the operation of the molten rubber injector and inject it into the space between the upper mold 209 and the lower mold 106 through the injection pipe 107. Then, control the operation of the external coolant pump to pump the coolant into the interior of the cooling pipe 208. The unformed sealing ring on one side of the upper mold 209 is cooled by multiple sets of cooling fins 210. Due to the principle of cold contraction, the sealing ring remains on the uncooled lower mold 106 when the mold is opened later.
[0022] Then, the electric push rod 105 is activated, and its telescopic end drives the upper mold 209 away from the interior of the lower mold 106. Subsequently, the motor 204 is activated, and its output shaft drives the lead screw 203 to rotate, thereby causing the suction cup 207 on the sliding frame 202 to be positioned at the upper end of the lower mold 106. Then, the electric push rod 2 is activated, and its telescopic end drives the suction cup 207 on the mounting frame 206 to move downward under the restriction of the limiting post 205 and contact the formed sealing ring. Then, the suction cup 207 is activated to pick up the sealing ring (the formed sealing ring is connected as a whole through the injection port). Then, the electric push rod 2 is activated to pick up the sealing ring. Then, the motor 204 is reversed, causing the sealing ring to move out of the upper end of the lower mold 106. Then, the suction cup 207 is deactivated, causing the sealing ring to fall into the pre-prepared collection box.
[0023] According to another embodiment of the present invention, such as Figure 1 , 2As shown, multiple storage boxes 108 are slidably arranged inside the carrier box 101. Each storage box 108 has a handle on its front side. Multiple mounting blocks 109 are provided at the lower end of the carrier box 101. Each mounting block 109 has an anti-slip pad at its lower end. By pulling out the handle, the storage box 108 can be opened to place tools inside. The mounting blocks 109 at the lower end of the carrier box 101 and the anti-slip pads at their lower ends can further ensure the stability of the molding machine.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.
Claims
1. A sealing ring injection molding machine, comprising a carrier box (101), characterized in that: The upper end of the carrier box (101) is provided with multiple guide pillars (102), and a lower mold (106) is provided between the outer arc surfaces of the multiple guide pillars (102). An injection pipe (107) is provided in the injection hole opened at the lower end of the lower mold (106). A lifting plate (103) is slidably provided between the outer arc surfaces of the multiple guide pillars (102). Multiple cooling fins (210) are provided at the lower end of the lifting plate (103). An upper mold (209) is provided between the lower ends of the multiple cooling fins (210). A cooling pipe (208) is provided in the mounting hole opened inside the multiple cooling fins (210). An automatic feeding mechanism is provided at the rear side of the carrier box (101).
2. The sealing ring injection molding machine as described in claim 1, characterized in that: An installation plate (104) is provided between the upper ends of the guide column (102). An electric push rod (105) is provided at the upper end of the installation plate (104). The telescopic end of the electric push rod (105) is connected to the upper end of the lifting plate (103).
3. The sealing ring injection molding machine as described in claim 1, characterized in that: The automatic feeding mechanism includes a slide frame (201) located on the rear side of the carrier box (101). A sliding frame (202) is slidably arranged inside the slide frame (201). Multiple limiting posts (205) are slidably arranged inside the sliding frame (202). A mounting frame plate (206) is arranged between the lower ends of the multiple limiting posts (205). Multiple suction cups (207) are arranged at the lower end of the mounting frame plate (206). A lead screw (203) is rotatably arranged on the left side inside the slide frame (201). The lower left end of the sliding frame (202) is threadedly connected to the lead screw (203). A drive unit for driving the lead screw (203) to rotate is arranged on the rear left end of the slide frame (201).
4. The sealing ring injection molding machine as described in claim 1, characterized in that: The drive unit includes a motor (204) located at the left rear end of the slide frame (201), and the output shaft of the motor (204) is connected to the rear end of the lead screw (203) via a coupling.
5. The sealing ring injection molding machine as described in claim 1, characterized in that: The upper end of the sliding frame (202) is provided with an electric push rod II, and the telescopic end of the electric push rod II is connected to the upper end of the mounting frame plate (206).
6. The sealing ring injection molding machine as described in claim 1, characterized in that: The carrier box (101) has multiple storage boxes (108) that are slidably arranged inside, and each of the multiple storage boxes (108) has a handle on its front side.
7. The sealing ring injection molding machine as described in claim 1, characterized in that: The lower end of the carrier box (101) is provided with a plurality of mounting blocks (109), and the lower end of each of the plurality of mounting blocks (109) is provided with an anti-slip pad.