Composite material reflector forming pre-embedding positioning tool

Abstract

The utility model discloses a kind of composite material reflector plate forming pre-burying positioning tool, it is related to tool technical field, including main component, including main body chassis, the upper side of main body chassis is fixedly connected with the laying bottom plate for laying reflector plate, the upper side of laying bottom plate is fixedly connected with two first flanging plates spaced apart in front-back direction, the upper side of laying bottom plate between two first flanging plates is fixedly connected with two second flanging plates spaced apart in left-right direction;Several groups of embedded part positioning components are arranged above laying bottom plate, embedded part positioning component includes embedded part positioning piece, embedded part positioning piece includes two embedded part positioning plates spaced apart in left-right direction, and a plurality of positioning ears are fixed on embedded part positioning plate.The utility model has beneficial effects that: the accurate positioning of embedded part can be realized, to improve the forming precision of composite material reflector plate.

Description

Technical Field

[0001] This utility model relates to the field of tooling technology, and in particular to a pre-embedded positioning tooling for forming composite material reflectors. Background Technology

[0002] Satellite reflectors are structural elements in satellite antennas used for receiving and transmitting external signals. Therefore, their surfaces contain numerous embedded components. Traditional reflectors are made of metal, and the embedded components can be machined later to ensure their position and structural accuracy. However, metal reflectors are costly to manufacture and bulky, hindering the transportation and maintenance of satellite antenna structures. When using composite materials to fabricate reflectors, numerous embedded nuts are distributed on the reflector surface. Current technology lacks tooling to accurately install these nuts onto the reflector. Therefore, a reflector forming and positioning tooling is urgently needed to assist in accurately embedding the nuts in their corresponding positions on the reflector. Utility Model Content

[0003] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A pre-embedded positioning fixture for forming composite material reflectors includes a main body component, including a main body base frame. A base plate for laying the reflector is fixedly connected to the upper side of the main body base frame. Two first flange plates spaced apart in the front-back direction are fixedly connected to the upper side of the base plate. Two second flange plates spaced apart in the left-right direction are fixedly connected to the upper side of the base plate between the two first flange plates. Several sets of embedded part positioning components are set above the paving base plate. The embedded part positioning components include embedded part positioning components. Each embedded part positioning component includes two embedded part positioning plates spaced apart in the left-right direction. Several positioning ears are fixed on the embedded part positioning plates.

[0005] After the embedded part positioning plate is fixed relative to the base plate, the position of the positioning ear corresponds one-to-one with the required position of the embedded part. After the required prepreg is laid in the laying area enclosed by the first and second flange plates and vacuuming is completed, the embedded nut is installed on the positioning ear. One or two layers of adhesive film are applied to the bottom of the embedded nut, with the outer edge of the adhesive film extending beyond the bottom outer edge of the embedded nut. The embedded part positioning pieces are aligned one-to-one with the installation positions on the base plate, so that the embedded part positioning plate is fixed relative to the base plate. The embedded nut is pressed down onto the upper surface of the reflector plate to achieve the positioning of the embedded nut. After positioning is completed, vacuuming and compaction are performed before proceeding to the subsequent molding steps.

[0006] As a preferred embodiment of the pre-embedded positioning tooling for the composite material reflector plate forming of this utility model, the pre-embedded part positioning assembly further includes two connecting seats connected to the upper side of the paving base plate. The two connecting seats are spaced apart in the front-back direction, and the front and rear ends of the pre-embedded part positioning component are fixedly connected to the corresponding connecting seats.

[0007] As a preferred embodiment of the pre-embedded positioning fixture for forming composite material reflectors according to this utility model, the connecting seat includes a fixing plate fixedly connected to the upper side of the base plate. Two vertical plates are fixedly arranged at intervals in the left-right direction on the upper side of the fixing plate, and a reinforcing plate is fixed between the vertical plates. At least one first positioning hole and at least one first connecting screw hole are opened on the vertical plate. The front and rear ends of the pre-embedded part positioning plate are both opened with a second positioning hole corresponding to the first positioning hole and a first connecting hole coaxial with the first connecting screw hole. The two pre-embedded part positioning plates are respectively connected to the left and right sides of the two connecting seats.

[0008] As a preferred embodiment of the pre-embedded positioning tooling for forming composite material reflectors according to this utility model, the pre-embedded positioning tool further includes several transverse partitions fixed between two pre-embedded positioning plates.

[0009] As a preferred embodiment of the pre-embedded positioning fixture for forming composite material reflector of this utility model, wherein: the positioning ear has a through hole, the positioning ear is connected to a positioning sleeve through the through hole, the downward end of the positioning sleeve has an insertion groove for connecting the pre-embedded part, the positioning sleeve on the upper side of the insertion groove has a connecting through hole, the positioning sleeve on the upper side of the connecting through hole has an installation hole, the outer diameter of the installation hole is larger than the connecting through hole.

[0010] As a preferred embodiment of the pre-embedded positioning tooling for the forming of composite material reflector of this utility model, it further includes several sets of rib positioning components. Each rib positioning component includes two rib positioning seats that are spaced apart in the front-back direction and fixedly connected to the upper side of the base plate. A rib positioning plate is fixedly connected between the two rib positioning seats.

[0011] As a preferred embodiment of the pre-embedded positioning tooling for forming composite material reflectors according to this utility model, wherein: a locking pin is inserted into the inner wall of the locking hole, the number of the locking pins is set to two, and the size of the locking pins is adapted to the inner diameter of the locking hole.

[0012] The beneficial effects of this utility model are as follows: the embedded part positioning component enables accurate positioning of the embedded nut; the rib positioning component enables accurate positioning of the rib in the left and right directions; and it can be applied to the molding process of composite material reflectors. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 The main view of the pre-embedded positioning fixture for molding composite material reflectors.

[0014] Figure 2 A three-dimensional structural diagram of the positioning fixture for molding composite material reflectors.

[0015] Figure 3 for Figure 2 A magnified view of a portion of point A in the middle.

[0016] Figure 4 for Figure 2 A magnified view of a section at point B.

[0017] Figure 5 A three-dimensional structural diagram of the component for positioning embedded parts.

[0018] Figure 6 for Figure 5 A magnified view of a section at point C.

[0019] The diagram labels are as follows: 100 Main component, 101 Main base frame, 102 Laying base plate, 103 First flange plate, 104 Second flange plate, 200 Embedded part positioning component, 201 Connecting seat, 2011-1 First positioning hole, 2011 Vertical plate, 2012 Fixing plate, 2012-1 First upper positioning hole, 2013 Reinforcing plate, 202 Embedded part positioning component, 2021 Embedded part positioning plate, 2021-1 Second positioning hole, 2022 Horizontal... To the partition, 203 first positioning pin, 204 second positioning pin, 205 connecting bolt, 206 fixing bolt, 207 positioning sleeve, 2071 mounting hole, 2072 insertion groove, 208 positioning ear, 209 positioning bolt, 300 rib positioning assembly, 301 fourth positioning pin, 302 rib positioning seat, 3021 horizontal plate, 3022 vertical plate, 3022-1 third positioning hole, 303 third positioning pin, 304 rib positioning plate. Detailed Implementation

[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0023] Example 1: Refer to Figures 1-3 , Figure 5 and Figure 6 This is the first embodiment of the present invention. This embodiment provides a pre-embedded positioning fixture for forming composite material reflectors, including a main component 100, including a main base frame 101. A laying base plate 102 for laying reflectors is fixedly connected to the upper side of the main base frame 101. Two first flange plates 103 spaced apart in the front-back direction are fixedly connected to the upper side of the laying base plate 102. Two second flange plates 104 spaced apart in the left-right direction are fixedly connected to the upper side of the laying base plate 102 between the two first flange plates 103. Several sets of pre-embedded component positioning components 200 for positioning pre-embedded components are provided above the laying base plate 102. The pre-embedded components in this application are preferably pre-embedded nuts.

[0024] Specifically, the embedded part positioning assembly 200 includes an embedded part positioning component 202. The embedded part positioning component 202 includes two embedded part positioning plates 2021 spaced apart in the left and right directions. Several positioning ears 208 are fixed on the embedded part positioning plates 2021. Positioning sleeves 207 are fixedly connected to the positioning ears 208. The downward end of the positioning sleeve 207 has an insertion groove 2072 for connecting the embedded part. The positioning sleeve 207 on the upper side of the insertion groove 2072 has a connecting through hole. The positioning sleeve 207 on the upper side of the connecting through hole has an installation hole 2071. The outer diameter of the installation hole 2071 is larger than that of the connecting through hole.

[0025] After the embedded part positioning plate 2021 is fixed on the base plate 102, the positions of the positioning ears 208 correspond one-to-one with the required positions of the embedded parts. After the required prepreg is laid and vacuuming is completed in the laying area enclosed by the first flange plate 103 and the second flange plate 104, the embedded nuts are installed onto the positioning sleeves 207. Specifically, the upward-facing end of the embedded nut is inserted into the insertion groove 2072, and the upper end of the embedded nut abuts against the step of the positioning sleeve 207 on the upper side of the insertion groove 2072. The positioning bolts 2021 are then tightened. 9. After inserting the mounting hole 2071 and the connecting through hole, screw the pre-embedded nut into the pre-embedded nut to fix it relative to the positioning sleeve 207. Apply 1-2 layers of adhesive film to the surface of the pre-embedded nut that contacts the prepreg, with the outer edge of the adhesive film extending beyond the outer edge of the contact surface. Align the pre-embedded part positioning parts 202 one by one with the mounting positions on the base plate 102 to fix the pre-embedded part positioning plate 2021 relative to the base plate 102. Press the pre-embedded nut down onto the upper surface of the reflector plate to achieve the positioning of the pre-embedded nut. After positioning, vacuum and compact it to proceed with the subsequent molding steps.

[0026] Specifically, the embedded part positioning assembly 200 also includes two connecting seats 201 connected to the upper side of the laying base plate 102. The two connecting seats 201 are spaced apart in the front-to-back direction. The front and rear ends of the embedded part positioning component 202 are fixedly connected to the corresponding connecting seats 201. The connecting seat 201 includes a fixing plate 2012 fixedly connected to the upper side of the laying base plate 102. Two vertical plates 2011 spaced apart in the left-to-right direction are fixed on the upper side of the fixing plate 2012. A reinforcing plate 2013 is fixed between the vertical plates 2011. At least one first positioning hole 2011-1 and at least one first connecting screw hole are opened on the vertical plates 2011 on the front and rear sides of the reinforcing plate 2013, respectively. The two first positioning holes 2011-1 on the vertical plates 2011 are diagonally arranged, and the two first connecting screw holes are diagonally arranged. The front and rear ends of the embedded part positioning plate 2021 are both The first positioning plate 2021-1 has a second positioning hole 2021-1 corresponding to the first positioning hole 2011-1 and a first connecting hole that is coaxial with the first connecting screw hole. The two embedded positioning plates 2021 are respectively connected to the left and right sides of the two connecting seats 201. The first upper positioning hole 2012-1 is opened on the fixing plate 2012 at the front and rear of the reinforcing plate 2013. The first positioning pin 203 is inserted into the fixing plate 2012 through the first upper positioning hole 2012-1. The first upper connecting hole is opened on the fixing plate 2012 at the left and right ends of the first upper positioning hole 2012-1. The first lower positioning hole and the first lower connecting hole are respectively opened at the front and rear ends of the positioning and laying base plate 102. The first positioning pin 203 can be inserted into the corresponding first lower positioning hole. When the first positioning pin 203 can be inserted into the corresponding first lower positioning hole, the first upper connecting hole and the corresponding first lower connecting hole are coaxial.

[0027] When the embedded part positioning plate 2021 is installed on the connecting seat 201, the embedded part is inserted with the second positioning pin 204 through the second positioning hole 2021-1. The second positioning pin 204 is aligned with the corresponding first positioning hole 2011-1. When the embedded part positioning plate 2021 is attached to the outside of the corresponding upright plate 2011, the connecting bolt 205 is screwed into the first connecting hole and the first connecting screw hole to fix the embedded part positioning plate 2021 to the outside of the upright plate 2011, which is convenient for installation.

[0028] When the embedded part positioning assembly 200 is installed on the laying base plate 102, the first positioning pin 203 is aligned with the corresponding first lower positioning hole, the lower side of the fixing plate 2012 is attached to the upper side of the laying base plate 102, and the connecting bolt 205 is inserted into the first upper connecting hole and screwed into the first lower connecting hole until the connecting bolt 205 is pressed on the upper side of the fixing plate 2012, thereby realizing the installation of the embedded part positioning assembly 200 and the laying base plate 102.

[0029] Specifically, the embedded part positioning component 202 also includes several transverse partitions 2022 fixed between the two embedded part positioning plates 2021.

[0030] By setting several transverse partitions 2022, the rigidity of the embedded part positioning plate 2021 is improved, the transverse deformation capacity of the embedded part positioning plate 2021 is reduced, and the positioning accuracy of the embedded nut is improved.

[0031] In this embodiment, by setting up several sets of pre-embedded part positioning components 200, the accurate positioning of several pre-embedded nuts is achieved, thereby improving the forming accuracy of the reflector.

[0032] Example 2: Refer to Figure 2 and Figure 4 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment and can achieve accurate positioning of the ribs in the left and right directions.

[0033] Specifically, it also includes several sets of rib positioning components 300. Each rib positioning component 300 includes two rib positioning seats 302 that are spaced apart in the front-back direction and fixedly connected to the upper side of the base plate 102. A rib positioning plate 304 is fixedly connected between the two rib positioning seats 302. Each rib positioning seat 302 includes a horizontal plate 3021. A vertical plate 3022 is fixedly attached to the upper side of the horizontal plate 3021. The vertical plate 3022 has two diagonally arranged third positioning holes 3022-1 and two diagonally arranged second connecting holes. The rib positioning plate 304 has a fourth positioning hole corresponding to the third positioning hole 3022-1 and a second connecting screw hole corresponding to the second connecting hole. The horizontal plate 3021 has a second upper positioning hole and a second upper connecting hole. The base plate 102 has a second lower positioning hole corresponding to the second upper positioning hole and a second connecting screw hole corresponding to the second upper connecting hole.

[0034] When assembling the rib positioning assembly 300, the fourth positioning hole of the rib positioning plate 304 is connected to the third positioning pin 303, so that the third positioning pins 303 at both ends are aligned with the third positioning hole 3022-1 and inserted into the vertical plate 3022. When the rib positioning plate 304 is attached to the outside of the vertical plate 3022, the connecting bolt 205 is screwed into the second connecting hole and the second connecting screw hole to realize the installation of the rib positioning plate 304 and the rib positioning seat 302. The installation is convenient.

[0035] When the rib positioning assembly 300 is installed on the base plate 102, the horizontal plate 3021 is connected to the fourth positioning pin 301 through the second upper positioning hole, so that the fourth positioning pin 301 is aligned with the corresponding second lower positioning hole. When the horizontal plate 3021 is attached to the upper side of the base plate 102, the fixing bolt 206 is screwed into the second upper connecting hole and the second connecting screw hole until the upper end of the fixing bolt 206 is pressed against the upper side of the horizontal plate 3021.

[0036] With reference to the front view, the front-back direction is perpendicular to the paper, and the left-right direction is a horizontal direction perpendicular to the front-back direction.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A pre-embedded positioning fixture for molding composite material reflectors, characterized in that: include, The main component (100) includes a main frame (101), on which a base plate (102) for laying a reflector is fixedly connected to the upper side. Two first flange plates (103) spaced apart in the front-back direction are fixedly connected to the upper side of the base plate (102). Two second flange plates (104) spaced apart in the left-right direction are fixedly connected to the upper side of the base plate (102) between the two first flange plates (103). Several sets of embedded part positioning components (200) are set above the paving base plate (102). The embedded part positioning components (200) include embedded part positioning components (202). The embedded part positioning components (202) include two embedded part positioning plates (2021) spaced apart in the left and right directions. Several positioning ears (208) are fixed on the embedded part positioning plates (2021).

2. The pre-embedded positioning fixture for forming composite material reflectors as described in claim 1, characterized in that: The embedded part positioning assembly (200) also includes two connecting seats (201) connected to the upper side of the paving base plate (102). The two connecting seats (201) are spaced apart in the front-back direction, and the front and rear ends of the embedded part positioning component (202) are fixedly connected to the corresponding connecting seats (201).

3. The pre-embedded positioning fixture for forming composite material reflectors as described in claim 2, characterized in that: The connecting seat (201) includes a fixing plate (2012) fixedly connected to the upper side of the base plate (102). Two vertical plates (2011) are fixedly arranged at intervals in the left and right directions on the upper side of the fixing plate (2012). A reinforcing plate (2013) is fixed between the vertical plates (2011). At least one first positioning hole (2011-1) and at least one first connecting screw hole are opened on the vertical plate (2011). The front and rear ends of the embedded part positioning plate (2021) are both opened with a second positioning hole (2021-1) corresponding to the first positioning hole (2011-1) and a first connecting hole that is coaxial with the first connecting screw hole. The two embedded part positioning plates (2021) are respectively connected to the left and right sides of the two connecting seats (201).

4. The pre-embedded positioning fixture for forming composite material reflectors as described in claim 3, characterized in that: The embedded part positioning component (202) also includes several transverse partitions (2022) fixed between the two embedded part positioning plates (2021).

5. The composite material reflector molding and pre-embedded positioning fixture as described in any one of claims 1 to 4, characterized in that: The positioning ear (208) has a through hole, and the positioning ear (208) is connected to the positioning sleeve (207) through the through hole. The downward end of the positioning sleeve (207) has an insertion groove (2072) for connecting the embedded part. The positioning sleeve (207) on the upper side of the insertion groove (2072) has a connecting through hole, and the positioning sleeve (207) on the upper side of the connecting through hole has an installation hole (2071). The outer diameter of the installation hole (2071) is larger than that of the connecting through hole.

6. The pre-embedded positioning fixture for forming composite material reflectors as described in any one of claims 1 to 4, characterized in that: It also includes several sets of rib positioning components (300). Each rib positioning component (300) includes two rib positioning seats (302) that are spaced apart in the front-back direction and fixedly connected to the upper side of the base plate (102). A rib positioning plate (304) is fixedly connected between the two rib positioning seats (302).

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