Rubber tire bead winding and forming machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU SHUNLIAN RUBBER MASCH CO LTD
- Filing Date
- 2025-08-28
- Publication Date
- 2026-08-07
AI Technical Summary
在传统的轮胎生产中,钢丝圈的缠绕通常依赖人工或半自动化机械进行,这不仅效率低下,还容易出现误差,影响成品质量
本实用新型通过设置启动电机底板顶部固定连接的驱动电机转动并带动传动杆使齿轮转动,这样就可以使齿轮侧面转动连接的缠绕筒转动,这时可通过钢丝在表面转动进行绕收卷工作,因为缠绕筒设置的大小不一,这样就避免了以往装置不能调节缠绕大小的弊端,该装置可以根据所需大小在合适的缠绕筒表面进行缠绕工作。
Smart Images

Figure CN224602367U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel wire ring winding technology, and in particular to a rubber tire steel wire ring winding forming machine. Background Technology
[0002] The production process of rubber tires involves several key steps, among which the winding of the steel bead is one of the core processes ensuring tire strength and durability. The steel bead is made of high-strength steel wire and is used to improve the tire's structural stability and load-bearing capacity. In traditional tire production, the winding of the steel bead usually relies on manual labor or semi-automated machinery, which is not only inefficient but also prone to errors, affecting the quality of the finished product.
[0003] In current high-speed production environments, the uniformity and precision of winding may be affected, leading to unstable finished product quality. For different tire models, the winding parameters must be adjusted very precisely. If the equipment cannot adapt to these changes, it will affect the performance of the final product. Many existing equipment have poor adaptability to different specifications and types of tires. Once the production parameters for a certain model are set, it takes a considerable amount of time to readjust and reconfigure them when producing other types of tires. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a rubber tire steel wire ring winding forming machine.
[0005] This utility model is achieved by the following technical solution: a rubber tire steel wire ring winding forming machine, including a base plate, an adjustment mechanism and a winding mechanism, wherein an L-shaped bracket is fixedly connected to the top of the base plate, an adjustment mechanism is provided on the side of the L-shaped bracket, and a winding mechanism is provided on the top of the base plate; The adjusting mechanism includes a push plate, the surface of which is provided with a sliding groove, a pulley is movably connected to the surface of the sliding groove, an electric push rod is fixedly connected to the top of the pulley, an arc-shaped push plate is fixedly connected to the top of the electric push rod, a second electric push rod is fixedly connected to the side of the push plate, a return spring is fixedly connected to the top of the second electric push rod, and a limit sleeve is movably connected to the top of the electric push rod.
[0006] As a further improvement to the above solution, the number of the slide grooves is set to three, and the three slide grooves are arranged in a circular row on the surface of the push plate. The number of the pulleys is set to three, and the three pulleys are rotatably connected inside the slide grooves in a circular row.
[0007] The above technical solution allows the push rod to move within the slide groove via pulleys, adjusting the angle and distance between them, thus improving the flexibility of the device.
[0008] As a further improvement to the above solution, the number of electric push rods is set to three, and the three electric push rods are fixedly connected to the surface of the push plate in a circumferential arrangement. The number of arc-shaped push plates is set to three, and the three arc-shaped push plates are fixedly connected to the top of the electric push rods in a circumferential arrangement.
[0009] The above technical solution can fix the steel wire during the winding process and facilitate material handling, thereby improving the safety of the device, reducing manual intervention, and enhancing the overall intelligence level of the device.
[0010] As a further improvement to the above solution, the number of return springs is set to three, and the three return springs are fixedly connected to the bottom of the electric push rod and the top of the second electric push rod in a circumferential arrangement.
[0011] The above technical solution allows the push rod to be reset after it has been adjusted to the appropriate angle and completed its work. This not only makes it easier to store but also improves the flexibility between the push rods.
[0012] As a further improvement to the above solution, the winding mechanism includes a motor base plate, a drive motor fixedly connected to the top of the motor base plate, a transmission rod rotatably connected to the side of the drive motor, a gear rotatably connected to the side of the transmission rod, a belt rotatably connected to the surface of the gear, a rotating rod rotatably connected to the side of the gear, a winding cylinder rotatably connected to the side of the rotating rod, and an arc-shaped support column fixedly connected to the bottom of the winding cylinder.
[0013] The above technical solution enables the device to wind and collect steel wires, thus improving the continuity of the device.
[0014] As a further improvement to the above solution, the motor base plate is fixedly connected to the surface of the base plate, and the arc-shaped support column is fixedly connected to the top of the base plate.
[0015] By employing the above technical solutions, the winding drum can remain stable during rotation, greatly reducing the failure rate of the device and improving overall safety.
[0016] As a further improvement to the above solution, two gears are provided, and the two gears are fixedly connected to the inner surface of the belt in a centrally symmetrical manner.
[0017] The above technical solution can ensure that the winding drum remains stable during rotation and improve the continuity between devices.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention features a drive motor fixedly connected to the top of a starting motor base plate. This motor rotates and drives a transmission rod to rotate a gear, which in turn rotates a winding drum connected to the side of the gear. At this point, a steel wire can be wound around the surface. Because the winding drums are set in different sizes, this avoids the drawback of previous devices that could not adjust the winding size. This device can perform winding work on the surface of a suitable winding drum according to the required size.
[0019] This utility model uses an electric push rod to drive a push plate, which provides support and fixation. It also activates a second electric push rod to limit the steel wire on the surface of the winding cylinder. At the same time, the limiting sleeve can be contracted to adjust the distance between the second electric push rods. After adjustment, the limiting sleeve is released, and the return spring pushes the second electric push rod back to its original position through the slide groove and pulley. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a top view of the structure of this utility model; Figure 4 This is a front view structural diagram of the present invention; Figure 5 This utility model Figure 2 Schematic diagram of the structure at point A in the middle.
[0021] Explanation of key symbols: 1. Base plate; 2. L-shaped bracket; 3. Adjustment mechanism; 301. Push plate; 302. Slide groove; 303. Pulley; 304. Electric push rod; 305. Arc-shaped push plate; 306. Second electric push rod; 307. Return spring; 308. Limit sleeve; 4. Winding mechanism; 401. Motor base plate; 402. Drive motor; 403. Transmission rod; 404. Gear; 405. Belt; 406. Rotating rod; 407. Winding cylinder; 408. Arc-shaped support column. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0023] Example: Please refer to Figure 1-5 The rubber tire wire ring winding forming machine of this embodiment includes a base plate 1, an adjustment mechanism 3 and a winding mechanism 4. An L-shaped bracket 2 is fixedly connected to the top of the base plate 1, an adjustment mechanism 3 is provided on the side of the L-shaped bracket 2, and a winding mechanism 4 is provided on the top of the base plate 1. The adjusting mechanism 3 includes a push plate 301, a groove 302 is provided on the surface of the push plate 301, a pulley 303 is movably connected to the surface of the groove 302, an electric push rod 304 is fixedly connected to the top of the pulley 303, an arc-shaped push plate 305 is fixedly connected to the top of the electric push rod 304, a second electric push rod 306 is fixedly connected to the side of the push plate 301, a return spring 307 is fixedly connected to the top of the second electric push rod 306, and a limit sleeve 308 is movably connected to the top of the electric push rod 304.
[0024] There are three slide grooves 302, which are arranged in a circular row on the surface of the push plate 301. There are three pulleys 303, which are arranged in a circular row and rotatably connected inside the slide grooves 302.
[0025] There are three electric push rods 304, which are fixedly connected to the surface of push plate 301 in a circumferential arrangement. There are also three arc-shaped push plates 305, which are fixedly connected to the top of electric push rods 304 in a circumferential arrangement.
[0026] There are three return springs 307, which are fixedly connected in a circular arrangement to the bottom of the electric push rod 304 and the top of the second electric push rod 306.
[0027] The winding mechanism 4 includes a motor base plate 401, a drive motor 402 fixedly connected to the top of the motor base plate 401, a transmission rod 403 rotatably connected to the side of the drive motor 402, a gear 404 rotatably connected to the side of the transmission rod 403, a belt 405 rotatably connected to the surface of the gear 404, a rotating rod 406 rotatably connected to the side of the gear 404, a winding cylinder 407 rotatably connected to the side of the rotating rod 406, and an arc-shaped support column 408 fixedly connected to the bottom of the winding cylinder 407.
[0028] The motor base plate 401 is fixedly connected to the surface of the base plate 1, and the arc-shaped support column 408 is fixedly connected to the top of the base plate 1.
[0029] There are two gears 404, which are fixedly connected to the inner surface of the belt 405 in a centrally symmetrical manner.
[0030] The implementation principle of a rubber tire steel wire ring winding forming machine in this embodiment is as follows: A drive motor 402 fixedly connected to the top of the starter motor base plate 401 rotates, driving the transmission rod 403 to rotate the gear 404. This causes the winding cylinder 407, rotatably connected to the side of the gear 404, to rotate. The steel wire can then be wound around the surface. Because the winding cylinders 407 are of varying sizes, this avoids the drawback of previous devices that could not adjust the winding size. This device can perform winding work on the surface of a suitable winding cylinder 407 according to the required size. An electric push rod 304 drives the push plate 301 to provide support and fixation. A second electric push rod 306 is activated to limit the steel wire on the surface of the winding cylinder 407. Simultaneously, the limiting sleeve 308 can be contracted to adjust the distance between the second electric push rods 306. After adjustment, the limiting sleeve 308 is released, and the return spring 307 pushes the second electric push rod 306 back to its original position via the slide groove 302 and pulley 303.
[0031] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A rubber tire steel wire ring winding forming machine, characterized in that, It includes a base plate (1), an adjustment mechanism (3) and a winding mechanism (4). An L-shaped bracket (2) is fixedly connected to the top of the base plate (1). An adjustment mechanism (3) is provided on the side of the L-shaped bracket (2). A winding mechanism (4) is provided on the top of the base plate (1). The adjustment mechanism (3) includes a push plate (301), a groove (302) is provided on the surface of the push plate (301), a pulley (303) is movably connected to the surface of the groove (302), an electric push rod (304) is fixedly connected to the top of the pulley (303), an arc-shaped push plate (305) is fixedly connected to the top of the electric push rod (304), a second electric push rod (306) is fixedly connected to the side of the push plate (301), a return spring (307) is fixedly connected to the top of the second electric push rod (306), and a limit sleeve (308) is movably connected to the top of the electric push rod (304).
2. The rubber tire steel wire ring winding forming machine as described in claim 1, characterized in that: The number of the slide grooves (302) is three, and the three slide grooves (302) are arranged in a circular row on the surface of the push plate (301). The number of the pulleys (303) is three, and the three pulleys (303) are rotatably connected inside the slide grooves (302) in a circular row.
3. The rubber tire steel wire ring winding forming machine as described in claim 1, characterized in that: The number of electric push rods (304) is set to three, and the three electric push rods (304) are fixedly connected to the surface of the push plate (301) in a circumferential arrangement. The number of arc-shaped push plates (305) is set to three, and the three arc-shaped push plates (305) are fixedly connected to the top of the electric push rods (304) in a circumferential arrangement.
4. The rubber tire steel wire ring winding forming machine as described in claim 1, characterized in that: The number of reset springs (307) is three, and the three reset springs (307) are fixedly connected to the bottom of the electric push rod (304) and the top of the second electric push rod (306) in a circumferential arrangement.
5. The rubber tire steel wire ring winding forming machine as described in claim 1, characterized in that: The winding mechanism (4) includes a motor base plate (401), a drive motor (402) is fixedly connected to the top of the motor base plate (401), a transmission rod (403) is rotatably connected to the side of the drive motor (402), a gear (404) is rotatably connected to the side of the transmission rod (403), a belt (405) is rotatably connected to the surface of the gear (404), a rotating rod (406) is rotatably connected to the side of the gear (404), a winding cylinder (407) is rotatably connected to the side of the rotating rod (406), and an arc-shaped support column (408) is fixedly connected to the bottom of the winding cylinder (407).
6. The rubber tire steel wire ring winding forming machine as described in claim 5, characterized in that: The motor base plate (401) is fixedly connected to the surface of the base plate (1), and the arc-shaped support column (408) is fixedly connected to the top of the base plate (1).
7. The rubber tire steel wire ring winding forming machine as described in claim 5, characterized in that: The number of gears (404) is set to two, and the two gears (404) are fixedly connected to the inner surface of the belt (405) in a centrally symmetrical manner.