Embossing device for sanitary paper production
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEFEI SUYOU PAPER PROD CO LTD
- Filing Date
- 2024-12-25
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]为解决上述背景技术中提出的问题,本实用新型的目的在于提供一种卫生纸生产用压花装置,具备了方便更换的优点,解决了传统的压花辊更换方法需要使用者拆除和安装辊筒,更换较为繁琐,导致生产效率降低的问题
[0013]1、本实用新型通过设置安装块,使用者根据要求需要更换压花辊时,通过固定组件使安装块打开,使用者将原压花辊取下,再将新压花辊一端通过卡块安装,再通过固定组件使新压花辊的另一端进行安装,解决了传统的压花辊更换方法需要使用者拆除和安装辊筒,更换较为繁琐,导致生产效率降低的问题,达到了方便更换的效果。
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Figure CN224602443U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of toilet paper production technology, specifically to an embossing device for toilet paper production. Background Technology
[0002] The embossing process in toilet paper production is a technique that uses physical means to create specific patterns on the surface of paper. Embossing increases the surface area by creating uneven patterns, thereby improving the absorbency and liquid diffusion of the toilet paper. At the same time, this textured structure also increases the softness and comfort of the toilet paper.
[0003] Traditional embossing roller replacement methods require users to remove and install the rollers, which is cumbersome and leads to reduced production efficiency. Utility Model Content
[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide an embossing device for toilet paper production, which has the advantage of easy replacement and solves the problem that the traditional embossing roller replacement method requires users to disassemble and install the roller, which is cumbersome and leads to reduced production efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an embossing device for toilet paper production, comprising a workbench, a placement rack, and a winding rack. The placement rack is fixedly connected to the left side of the workbench, and the winding rack is fixedly connected to the right side of the workbench. A motor is fixedly connected to the front of the winding rack. A mounting frame is fixedly connected to the top of the workbench. An electric cylinder is fixedly connected to the top of the mounting frame. A movable plate is fixedly connected to the output end of the electric cylinder through the mounting frame. A mounting block is movably connected to the left side of the front of the movable plate via a hinge. A locking block is movably connected to the front of the inner wall of the movable plate and the back of the mounting block via a bearing. An embossing roller is locked inside the locking block. An auxiliary roller is movably connected to the top of the workbench via a bearing. A fixing component is fixedly connected to the front of the movable plate. Fixing plates are fixedly connected to the left and right sides of the top of the workbench. Tension components are provided on the front of each fixing plate.
[0006] In a preferred embodiment of this utility model, the fixing component includes a fixing block, which is fixedly connected to the front of the movable plate. The bottom of the fixing block has a through hole, and the surface of the fixing block has a shaped sliding groove. A movable rod is slidably connected inside the through hole, and a pull rod is fixedly connected to the surface of the movable rod. A limiting block is fixedly connected to the front of the mounting block, and a limiting hole is opened at the top of the limiting block. The limiting hole engages with the movable rod.
[0007] In a preferred embodiment of this utility model, the tension assembly includes waist grooves, all of which are formed on the front side of the fixed plate. Several waist grooves are formed and are evenly distributed. A connecting rod is provided inside the fixed plate. Both ends of the connecting rod are threaded through the waist grooves and connected to nuts. A tension roller is movably connected to the surface of the connecting rod via a bearing.
[0008] As a preferred embodiment of this invention, a baffle is fixedly connected to the bottom of the movable plate.
[0009] As a preferred embodiment of this invention, both ends of the connecting rod are fixedly connected with limit rings.
[0010] As a preferred embodiment of this invention, the surface of the motor is covered with a protective cover, and the protective cover is fixedly connected to the winding frame.
[0011] As a preferred embodiment of this invention, a controller is fixedly connected to the left side of the workbench, and the controller is electrically connected to the electric cylinder and the motor via wires.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, by setting an installation block, allows users to open the installation block through the fixing component when they need to replace the embossing roller. The user can then remove the original embossing roller, install one end of the new embossing roller through the locking block, and then install the other end of the new embossing roller through the fixing component. This solves the problem that the traditional method of replacing embossing rollers requires users to remove and install the rollers, which is cumbersome and leads to reduced production efficiency. This invention achieves the effect of convenient replacement.
[0014] 2. This utility model uses a fixing component to fix the fixing block and the moving plate, then the moving rod slides into the through hole of the fixing block, then the pull rod is fixed to the moving rod, then the mounting block is fixed to the limiting block, and finally the moving rod engages with the limiting hole of the limiting block. When the embossing roller needs to be replaced, the user moves the pull rod upward through the irregular groove, and the pull rod drives the moving rod upward away from the limiting hole. The position of the pull rod is then adjusted to fix it in the irregular groove. The mounting block is then opened by the hinge, the user removes the original embossing roller, installs one end of the new embossing roller with the locking block, and then closes the mounting block, allowing the new embossing roller to be installed through the locking block. The position of the pull rod is then adjusted to drive the moving rod downward, engaging with the limiting hole. This fixes the mounting block and prevents it from moving, making it easier to replace the embossing roller.
[0015] 3. This utility model sets up a tension component to allow the connecting rod to move in the groove of the fixed plate, and then the nut is threadedly connected to the connecting rod. The tension roller is then installed on the connecting rod through the bearing. The user can loosen the nut to adjust the height of the connecting rod, so that the tension roller can adjust the tension on the toilet paper during transmission, keeping it straight and preventing it from being pulled apart. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a cross-sectional schematic diagram of the three-dimensional structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of this utility model.
[0019] In the diagram: 1. Workbench; 2. Placement rack; 3. Rewinding rack; 4. Motor; 5. Mounting rack; 6. Electric cylinder; 7. Moving plate; 8. Mounting block; 9. Clamping block; 10. Embossing roller; 11. Auxiliary roller; 12. Fixing assembly; 121. Fixing block; 122. Through hole; 123. Irregular groove; 124. Moving rod; 125. Pull rod; 126. Limiting block; 127. Limiting hole; 13. Fixing plate; 14. Tension assembly; 141. Waist groove; 142. Connecting rod; 143. Nut; 144. Tension roller; 15. Baffle; 16. Limiting ring; 17. Protective cover; 18. Controller. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] like Figures 1 to 3As shown, the present invention provides an embossing device for toilet paper production, including a workbench 1, a placement rack 2, and a winding rack 3. The placement rack 2 is fixedly connected to the left side of the workbench 1, and the winding rack 3 is fixedly connected to the right side of the workbench 1. A motor 4 is fixedly connected to the front of the winding rack 3. A mounting frame 5 is fixedly connected to the top of the workbench 1. An electric cylinder 6 is fixedly connected to the top of the mounting frame 5. A moving plate 7 is fixedly connected to the output end of the electric cylinder 6 through the mounting frame 5. A mounting block 8 is movably connected to the left side of the front of the moving plate 7 via a hinge. A locking block 9 is movably connected to the front of the inner wall of the moving plate 7 and the back of the mounting block 8 via a bearing. An embossing roller 10 is locked inside the locking block 9. An auxiliary roller 11 is movably connected to the top of the workbench 1 via a bearing. A fixing component 12 is fixedly connected to the front of the moving plate 7. Fixing plates 13 are fixedly connected to the left and right sides of the top of the workbench 1. Tension components 14 are provided on the front of each fixing plate 13.
[0022] refer to Figure 3 The fixing component 12 includes a fixing block 121, which is fixedly connected to the front of the movable plate 7. A through hole 122 is provided at the bottom of the fixing block 121, and a special-shaped sliding groove 123 is provided on the surface of the fixing block 121. A movable rod 124 is slidably connected inside the through hole 122, and a pull rod 125 is fixedly connected to the surface of the movable rod 124. A limiting block 126 is fixedly connected to the front of the mounting block 8, and a limiting hole 127 is provided at the top of the limiting block 126. The limiting hole 127 is engaged with the movable rod 124.
[0023] As a technical optimization of this utility model, by setting a fixing component 12, the fixing block 121 is fixed to the moving plate 7, and then the moving rod 124 is slidably engaged with the through hole 122 of the fixing block 121. Then, the pull rod 125 is fixed to the moving rod 124, and the mounting block 8 is fixed to the limiting block 126. Finally, the moving rod 124 is engaged with the limiting hole 127 of the limiting block 126. When it is necessary to replace the embossing roller 10, the user moves the pull rod 125 upwards through the irregular sliding groove 123. 5. Move the moving rod 124 upward away from the limiting hole 127, and then fix it in the irregular groove by adjusting the position of the pull rod 125. Then open the mounting block 8 through the hinge, remove the original embossing roller 10, and install one end of the new embossing roller 10 with the locking block 9. Then close the mounting block 8, so that the new embossing roller 10 can be installed through the locking block 9. Then adjust the position of the pull rod 125 to move the moving rod 124 downward, so that the moving rod 124 is engaged with the limiting hole 127, so that the mounting block 8 is fixed and will not move, making it easier to replace the embossing roller 10.
[0024] refer to Figure 1The tension assembly 14 includes a waist groove 141, which is opened on the front of the fixed plate 13. There are several waist grooves 141 and they are evenly distributed. A connecting rod 142 is provided inside the fixed plate 13. Both ends of the connecting rod 142 pass through the waist groove 141 and are threadedly connected to the nut 143. The surface of the connecting rod 142 is movably connected to the tension roller 144 through the bearing.
[0025] As a technical optimization of this utility model, by setting tension component 14, the connecting rod 142 is movably engaged with the waist groove 141 of the fixing plate 13, and the nut 143 is threadedly connected to the connecting rod 142. Then, the tension roller 144 is installed with the connecting rod 142 through the bearing. The user can loosen the nut 143 to adjust the height of the connecting rod 142, so that the tension roller 144 can adjust the tension on the toilet paper during transmission, keeping it straight and preventing it from being pulled apart.
[0026] refer to Figure 3 A baffle 15 is fixedly connected to the bottom of the movable plate 7.
[0027] As a technical optimization of this utility model, by setting baffle 15 and limiting groove, baffle 15 is fixed to mounting block 8. When the user moves mounting block 8, baffle 15 fixes its movement range, ensuring the correct position of mounting block 8. Baffle 15 improves the convenience of installation.
[0028] refer to Figure 2 Limiting rings 16 are fixedly connected to both ends of the connecting rod 142.
[0029] As a technical optimization of this utility model, by setting a limiting ring 16, the limiting ring 16 is fixed to the connecting rod 142. The limiting ring 16 restricts the range of the tension roller 144, so that it will not be displaced during use, thereby improving its stability during use.
[0030] refer to Figure 2 The surface of the motor 4 is covered with a protective cover 17, which is fixedly connected to the winding frame 3.
[0031] As a technical optimization of this utility model, by setting a protective cover 17, the protective cover 17 is fixed to the winding frame 3. The protective cover 17 protects the motor 4 from external influences, improves the service life of the motor 4, and ensures the normal operation of the equipment.
[0032] refer to Figure 2 A controller 18 is fixedly connected to the left side of the workbench 1. The controller 18 is electrically connected to the electric cylinder 6 and the motor 4 through wires.
[0033] As a technical optimization of this utility model, by setting up a controller 18, the controller 18 is fixed to the workbench 1, and the controller 18 is electrically connected to the motor 4 and the electric cylinder 6 through wires, so that the user can more conveniently control the motor 4 and the electric cylinder 6 through the controller 18.
[0034] The working principle and usage process of this utility model are as follows: In use, the workbench 1 is fixed to the mounting frame 5, then the electric cylinder 6 is fixed to the mounting frame 5, and then the electric cylinder 6 is fixed to the moving plate 7. The controller 18 starts the motor 4 to drive the winding frame 3 to wind the toilet paper in the placement rack 2. The tension roller 144 adjusts the tension on the toilet paper during transport. The embossing roller 10 and auxiliary roller 11 emboss the toilet paper. When the embossing roller 10 needs to be replaced, the user moves the pull rod 125 to move it upwards through the irregular groove 123. The pull rod 125 drives the moving rod 124 upward away from the limiting hole 127. Then, by adjusting the position of the pull rod 125, it is fixed in the irregular groove. Then, the mounting block 8 is opened by the hinge. The user removes the original embossing roller 10 and installs one end of the new embossing roller 10 with the locking block 9. Then, the mounting block 8 is closed, so that the new embossing roller 10 is installed through the locking block 9. Then, by adjusting the position of the pull rod 125, it drives the moving rod 124 downward, so that the moving rod 124 is engaged with the limiting hole 127, so that the mounting block 8 is fixed and will not move, making it more convenient to replace the embossing roller 10.
[0035] In summary, this embossing device for toilet paper production, by setting up an installation block 8, allows the user to open the installation block 8 when the embossing roller 10 needs to be replaced. The user can then remove the original embossing roller 10, install one end of the new embossing roller 10 through the locking block 9, and then install the other end of the new embossing roller 10 through the fixing component 12. This solves the problem that the traditional embossing roller replacement method requires the user to remove and install the roller, which is cumbersome and leads to reduced production efficiency.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An embossing device for toilet paper production, comprising a workbench (1), a placement rack (2), and a winding rack (3), characterized in that: The placement rack (2) is fixedly connected to the left side of the workbench (1), the winding rack (3) is fixedly connected to the right side of the workbench (1), the front of the winding rack (3) is fixedly connected to a motor (4), the top of the workbench (1) is fixedly connected to a mounting rack (5), the top of the mounting rack (5) is fixedly connected to an electric cylinder (6), the output end of the electric cylinder (6) passes through the mounting rack (5) and is fixedly connected to a moving plate (7), the left side of the front of the moving plate (7) is movably connected to a mounting block (8) via a hinge, the front of the inner wall of the moving plate (7) and the back of the mounting block (8) are movably connected to a locking block (9) via a bearing, the inside of the locking block (9) is locked with an embossing roller (10), the top of the workbench (1) is movably connected to an auxiliary roller (11) via a bearing, the front of the moving plate (7) is fixedly connected to a fixing component (12), the left and right sides of the top of the workbench (1) are both fixedly connected to a fixing plate (13), and the front of the fixing plate (13) is provided with a tension component (14).
2. The embossing device for toilet paper production according to claim 1, characterized in that: The fixing component (12) includes a fixing block (121), which is fixedly connected to the front of the movable plate (7). The bottom of the fixing block (121) has a through hole (122), and the surface of the fixing block (121) has a special-shaped sliding groove (123). A movable rod (124) is slidably connected inside the through hole (122), and a pull rod (125) is fixedly connected to the surface of the movable rod (124). A limiting block (126) is fixedly connected to the front of the mounting block (8), and a limiting hole (127) is opened at the top of the limiting block (126). The limiting hole (127) is engaged with the movable rod (124).
3. The embossing device for toilet paper production according to claim 1, characterized in that: The tension assembly (14) includes a waist groove (141), which is opened on the front of the fixed plate (13). There are several waist grooves (141) and they are evenly distributed. A connecting rod (142) is provided inside the fixed plate (13). Both ends of the connecting rod (142) are threaded through the waist groove (141) and connected to nuts (143). The surface of the connecting rod (142) is movably connected to a tension roller (144) through a bearing.
4. The embossing device for toilet paper production according to claim 1, characterized in that: A baffle (15) is fixedly connected to the bottom of the movable plate (7).
5. An embossing device for toilet paper production according to claim 3, characterized in that: Limiting rings (16) are fixedly connected to both ends of the connecting rod (142).
6. An embossing device for toilet paper production according to claim 1, characterized in that: The surface of the motor (4) is covered with a protective cover (17), and the protective cover (17) is fixedly connected to the winding frame (3).
7. An embossing device for toilet paper production according to claim 1, characterized in that: A controller (18) is fixedly connected to the left side of the workbench (1). The controller (18) is electrically connected to the electric cylinder (6) and the motor (4) via wires.