Automatic white sugar cleaning tank type transport vehicle cabin

Abstract

The utility model relates to the technical field of white sugar transportation, specifically to a white sugar automatic cleaning tank type transport vehicle compartment, including the frame, install material tank in the frame, be provided with the feed port on the side of material tank one end, install the discharge mechanism on material tank, install the cleaning mechanism of connection with material tank on the frame, the discharge mechanism includes motor, spiral blade, discharge cylinder and connecting groove, the discharge cylinder fixed mounting is in the through groove of material tank side, this white sugar automatic cleaning tank type transport vehicle compartment, need not personnel to enter jar or with long rod operation, fundamentally eliminated the security risk of personnel closed space operation, conforms to the industrial production safety specification, and the staff need not participate in physical cleaning, only need to control equipment start and stop and check the cleaning effect, and the operation process is simplified, and the labor intensity is reduced obviously, can reduce the manpower cost investment, avoids the physical strain when manual cleaning simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of sugar transportation technology, specifically to an automatic sugar clearing tanker transport vehicle. Background Technology

[0002] Sugar, a free-flowing but hygroscopic granular material, has a wide transportation demand in industrial production and food processing. Currently, long-distance sugar transportation mostly uses tank trucks, which have the advantages of good sealing performance and high transportation efficiency. However, after unloading, a large amount of sugar tends to remain on the inner wall of the existing tank truck, especially when there are dead corners on the inner wall or when the sugar is slightly clumped, the residue is even more obvious.

[0003] Current sugar cleaning methods primarily rely on manual labor. Workers must enter the tank or use long poles to reach inside through the inlet, resulting in high labor intensity, low efficiency, and safety hazards. Furthermore, manual cleaning easily leads to sugar contamination, failing to meet food transportation hygiene requirements. Some improved tank trucks use tilted tanks combined with gravity unloading to assist cleaning, but for sugar with slightly increased viscosity or clumping, the cleaning effect is still unsatisfactory, resulting in a high residue rate and material waste. Therefore, there is an urgent need for a sugar transport vehicle that can achieve automatic, efficient, and thorough cleaning while meeting food hygiene standards. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model discloses an automatic sugar clearing tank transport vehicle. The technical solution adopted is as follows: it includes a frame, a material tank is installed in the frame, a feeding port is provided on the side of one end of the material tank, a discharging mechanism is installed on the material tank, and a clearing mechanism connected to the material tank is installed on the frame. The discharge mechanism includes a motor, a spiral blade, a discharge cylinder, and a connecting groove. The discharge cylinder is fixedly installed in a through groove on the side of the material tank. The side of one end of the discharge cylinder is rotatably connected to one end of the spiral blade. The motor is fixedly installed on the end face of one end of the discharge cylinder. The output shaft of the motor passes through a through hole on the end face of the discharge cylinder and is fixedly connected to one end of the spiral blade. Two connecting grooves are opened on the side of the discharge cylinder, and the two connecting grooves communicate with the inside of the material tank. The other end of the discharge cylinder extends to the outside of the material tank to form a discharge port. The clearing mechanism includes a vibration motor, a fixed cylinder, damping rubber blocks, and a support base. There are three support bases, and two damping rubber blocks are symmetrically fixedly installed on the inclined surfaces of each of the three support bases. The sides of the damping rubber blocks are fixedly connected to the sides of the material tank. There are six fixed cylinders, which are symmetrically fixedly installed on the sides of the material tank. The six fixed cylinders are located outside the six damping rubber blocks. There are four vibration motors, which are fixedly installed on the sides at both ends of the material tank.

[0005] As a preferred embodiment of this utility model, an end cap that matches the discharge port is rotatably installed on the side of the discharge cylinder located at one end of the material tank. An L-shaped clamping plate is fixedly installed on the side of the discharge cylinder at one end. The side of the end cap is rotatably connected to the side of one end of the rotating plate. A groove that matches the rotating plate is provided on the clamping plate.

[0006] As a preferred embodiment of this utility model, a rubber ring is fixedly connected to the contact surface between the end cap and the discharge cylinder.

[0007] As a preferred embodiment of this utility model, the inner side of one end of the discharge cylinder is fixedly connected to both ends of the support, the middle part of the support is annular, and a bearing is fixedly connected inside it, and the inner side of the bearing is fixedly connected to the shaft at one end of the outer side of the spiral blade.

[0008] As a preferred technical solution of this utility model, at least four connecting plates are fixedly installed on the sides of both ends of the frame, and the bottom of the connecting plates is provided with a long strip-shaped through groove.

[0009] As a preferred embodiment of this utility model, a layer of mirror-finished stainless steel plate is fixedly connected to the inner wall of the material tank.

[0010] The beneficial effects of this utility model are as follows: 1. This utility model allows the sugar in the material tank to enter the discharge cylinder under the action of gravity through the connecting groove. The motor drives the spiral blades to rotate, which pushes the sugar in the discharge cylinder to the outside for rapid unloading. At the same time, the four vibration motors can generate uniform and sufficiently strong vibrations that directly act on the inner wall of the tank. Combined with the mirror stainless steel plate fixed to the inner wall of the tank, its smooth surface and non-stick properties allow the sugar remaining on the tank wall during vibration, including slightly clumped sugar, to fall off quickly, avoiding dead corners during manual cleaning and significantly reducing the residue rate during cleaning. No personnel need to enter the tank or operate with long poles, fundamentally eliminating the safety hazards of working in confined spaces. It complies with industrial production safety standards. Workers do not need to participate in physical cleaning; they only need to control the equipment's start and stop and check the cleaning effect. The operation process is simplified, the labor intensity is significantly reduced, and labor costs can be reduced. At the same time, it avoids physical strain during manual cleaning. Furthermore, the damping rubber blocks can effectively absorb the impact force generated by the vibration motor, preventing the vibration from being transmitted to the frame and causing the equipment to loosen or be damaged. It also reduces vibration noise and extends the service life of the frame and material tank.

[0011] 2. By fitting the outer end cap of the discharge cylinder with the discharge port, and with a rubber ring fixed on the contact surface between the end cap and the discharge cylinder, a complete seal of the discharge port can be achieved. During transportation, this prevents external dust and moisture from entering the tank, avoiding the sugar from absorbing moisture and clumping. It also prevents the sugar from coming into contact with the outside environment during transportation, preventing contamination. The bracket and bearings provide bidirectional support for the spiral blades, preventing bending and wear caused by uneven force when the spiral blades rotate at high speed, ensuring a stable discharge process and reducing the probability of equipment failure.

[0012] 3. The frame and material tank can be installed on the vehicle frame like a container through the connecting plate and the long strip groove on it, which facilitates the fixed connection of the transport vehicle. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the clearance mechanism of this utility model; Figure 3 This is a schematic diagram of the material discharge mechanism of this utility model; Figure 4 This is a schematic cross-sectional view of the present invention. Figure 5 This is a partially enlarged structural diagram of part A of this utility model.

[0014] In the diagram: 1 Frame, 2 Material Tank, 3 Inlet, 4 Outlet Mechanism, 41 Motor, 42 Spiral Blade, 43 Outlet Cylinder, 44 Connecting Slot, 5 Cleaning Mechanism, 51 Vibration Motor, 52 Fixed Cylinder, 53 Damping Rubber Block, 54 Support Base, 6 End Cap, 7 Card Plate, 8 Rotating Plate, 9 Rubber Ring, 10 Bracket, 11 Bearing, 12 Connecting Plate, 13 Mirror Stainless Steel Plate. Detailed Implementation Example 1

[0015] like Figures 1 to 5 As shown, this utility model discloses an automatic sugar clearing tank-type transport vehicle. The technical solution adopted includes a frame 1, a material tank 2 installed inside the frame 1, a layer of mirror stainless steel plate 13 fixedly connected to the inner wall of the material tank 2, a feeding port 3 provided on the side of one end of the material tank 2, a discharging mechanism 4 installed on the material tank 2, a clearing mechanism 5 connected to the material tank 2 installed on the frame 1, and no less than four connecting plates 12 fixedly installed on the sides of both ends of the frame 1. The bottom of the connecting plate 12 is provided with a long strip-shaped through groove. The frame 1 and the material tank 2 can be installed on the frame like a container through the connecting plate 12 and the long strip-shaped through groove, which facilitates the fixed connection of the transport vehicle. The discharge mechanism 4 includes a motor 41, a spiral blade 42, a discharge cylinder 43, and connecting grooves 44. The discharge cylinder 43 is fixedly installed in a through groove on the side of the material tank 2. The side of one end of the discharge cylinder 43 is rotatably connected to one end of the spiral blade 42. The motor 41 is fixedly installed on the end face of one end of the discharge cylinder 43. The output shaft of the motor 41 passes through a through hole on the end face of the discharge cylinder 43 and is fixedly connected to one end of the spiral blade 42. The inner side of one end of the discharge cylinder 43 is fixedly connected to both ends of the support 10. The middle part of the support 10 is annular, and a bearing 11 is fixedly connected inside it. The inner side of the bearing 11 is fixedly connected to the shaft at one end of the outer side of the spiral blade 42. The support 10 and the bearing 11 can provide bidirectional support for the spiral blade 42, avoiding bending and wear caused by uneven force when the spiral blade 42 rotates at high speed, ensuring stable discharge process and reducing the probability of equipment failure. Two connecting grooves 44 are opened on the side of the discharge cylinder 43, and the two connecting grooves 44 connect the material tank 2. Inside, the other end of the discharge cylinder 43 extends to the outside of the material tank 2 to form a discharge port. An end cap 6, matching the discharge port, is rotatably mounted on the side of the discharge cylinder 43 at one end of the material tank 2. An L-shaped clamping plate 7 is fixedly mounted on the side of the outer end of the discharge cylinder 43. The side of the end cap 6 is rotatably connected to the side of one end of the rotating plate 8. A groove matching the rotating plate 8 is provided on the clamping plate 7. A rubber ring 9 is fixedly connected to the contact surface between the end cap 6 and the discharge cylinder 43. Through the discharge cylinder 4... 3. The outer end cap 6 is fitted with the discharge port, and a rubber ring 9 is fixed on the contact surface between the end cap 6 and the discharge cylinder 43, which can achieve a complete seal of the discharge port. During transportation, it can prevent external dust and moisture from entering the tank and avoid the sugar from absorbing moisture and clumping. Through the connecting groove 44, the sugar in the material tank 2 can enter the discharge cylinder 43 under the action of gravity. The motor 41 drives the spiral blade 42 to rotate, so that the spiral blade 42 pushes the sugar in the discharge cylinder 43 to the outside for rapid unloading. The cleaning mechanism 5 includes a vibration motor 51, a fixed cylinder 52, damping rubber blocks 53, and a support base 54. There are three support bases 54, and two damping rubber blocks 53 are symmetrically fixed on the inclined surfaces of each of the three support bases 54. The sides of the damping rubber blocks 53 are fixedly connected to the sides of the material tank 2. There are six fixed cylinders 52, which are symmetrically fixed on the sides of the material tank 2. The six fixed cylinders 52 are located on the outer side of the six damping rubber blocks 53. There are four vibration motors 51, which are fixedly installed on the sides at both ends of the material tank 2. The four vibration motors 51 can generate uniform and sufficiently strong vibrations, which directly act on the inner wall of the material tank 2. Combined with the mirror stainless steel plate 13 fixed to the inner wall of the material tank 2, its smooth surface and non-stick properties allow the sugar residue on the tank wall, including slightly clumped sugar, to fall off quickly during the vibration process, avoiding dead corners during manual cleaning and significantly reducing the cleaning residue rate. No personnel need to enter the tank or operate with long poles, fundamentally eliminating the safety hazards of working in confined spaces. It complies with industrial production safety standards. Workers do not need to participate in physical cleaning, but only need to control the start and stop of the equipment and check the cleaning effect. The operation process is simplified, the labor intensity is significantly reduced, and the input of labor costs can be reduced. At the same time, it avoids physical strain during manual cleaning. Furthermore, the damping rubber block 53 can effectively absorb the impact force generated by the vibration motor 51, preventing the vibration from being transmitted to the frame and causing the equipment to loosen or be damaged. It also reduces vibration noise and extends the service life of the frame 1 and the material tank 2.

[0016] The working principle of this utility model is as follows: First, the frame 1 and the material tank 2 are securely installed on the transport vehicle frame like a container by connecting plates 12 with no less than four elongated slots at both ends of the frame 1. During feeding, white sugar is loaded from the feed port 3 on one side of the material tank 2. The mirror stainless steel plate 13 on the inner wall of the tank is smooth and does not stick to the material, which can prevent white sugar from adhering to the tank wall and ensure food hygiene. During transportation, the end cap 6 on the outside of the discharge cylinder 43, which matches the discharge port, is completely sealed by the inner rubber ring 9. Then, the rotating plate 8 on the side of the end cap 6 is inserted into the groove of the L-shaped clamping plate 7 to prevent external dust and moisture from entering and causing the white sugar to absorb moisture, clump, or become contaminated. During unloading, the end cap 6 is opened and the rotating plate 8 is fixed. Under the action of gravity, the white sugar in the tank enters the discharge cylinder 43 through the two connecting slots 44 on the side of the discharge cylinder 43. The motor 41 on the discharge cylinder 43 is started. The output shaft of the motor 41 drives the spiral blade 42 to rotate. At the same time, the inner support on one side of the discharge cylinder 43 rotates. The bearing 11 on the 10 provides bidirectional support to the spiral blade 42, ensuring the stability of the spiral blade 42. The rotating spiral blade 42 pushes the sugar to the discharge port for discharge. During the unloading process, the four vibration motors 51 on both sides of the material tank 2 are activated. The uniform vibration generated by the vibration motors 51 is directly transmitted to the tank wall of the material tank 2. Combined with the smooth characteristics of the mirror stainless steel plate 13, the sugar residue on the tank wall of the material tank 2, including slight lumps, is quickly detached. The detached residual sugar enters the discharge cylinder 43 through the connecting groove 44 and is discharged by the spiral blade 42. The material tank 2 is installed in the frame 1 through six damping rubber blocks 53 on three support seats 54. The damping rubber blocks 53 can absorb the vibration impact, reduce noise, and prevent the vibration from being transmitted to the frame 1 and causing equipment damage. At the same time, the six fixed cylinders 52 on the outside of the support seats 54 protect the damping rubber blocks 53. Finally, automatic cleaning without manual cleaning, with low residue, and in compliance with hygiene and safety regulations is achieved.

[0017] Components not described in detail in this article are existing technologies.

[0018] While the specific embodiments of this utility model have been described in detail above, this utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this utility model. Modifications or variations that do not involve creative labor are still within the protection scope of this utility model.

Claims

1. A sugar automatic clearing tank transport vehicle, characterized in that, Includes a frame (1), a material tank (2) is installed inside the frame (1), a feed port (3) is provided on the side of one end of the material tank (2), a discharge mechanism (4) is installed on the material tank (2), and a cleaning mechanism (5) connected to the material tank (2) is installed on the frame (1). The discharge mechanism (4) includes a motor (41), a spiral blade (42), a discharge cylinder (43), and a connecting groove (44). The discharge cylinder (43) is fixedly installed in the through groove on the side of the material tank (2). The side of one end of the discharge cylinder (43) is rotatably connected to one end of the spiral blade (42). The motor (41) is fixedly installed on the end face of one end of the discharge cylinder (43). The output shaft of the motor (41) passes through the through hole on the end face of the discharge cylinder (43) and is fixedly connected to one end of the spiral blade (42). Two connecting grooves (44) are opened on the side of the discharge cylinder (43). The two connecting grooves (44) connect the inside of the material tank (2). The other end of the discharge cylinder (43) extends to the outside of the material tank (2) to form a discharge port. The clearing mechanism (5) includes a vibration motor (51), a fixed cylinder (52), a damping rubber block (53), and a support base (54). There are three support bases (54), and two damping rubber blocks (53) are symmetrically fixed on the inclined surfaces of the three support bases (54). The sides of the damping rubber blocks (53) are fixedly connected to the sides of the material tank (2). There are six fixed cylinders (52), and the six fixed cylinders (52) are symmetrically fixed on the sides of the material tank (2). The six fixed cylinders (52) are located on the outside of the six damping rubber blocks (53). There are four vibration motors (51), and the four vibration motors (51) are fixedly installed on the sides of both ends of the material tank (2).

2. The automatic sugar clearing tanker transport vehicle according to claim 1, characterized in that: The discharge cylinder (43) is rotatably mounted on the side of one end of the material tank (2) with an end cap (6) that matches the discharge port. An L-shaped clamping plate (7) is fixedly mounted on the side of one end of the discharge cylinder (43). The side of the end cap (6) is rotatably connected to the side of one end of the rotating plate (8). The clamping plate (7) has a groove that matches the rotating plate (8).

3. The automatic sugar clearing tanker transport vehicle according to claim 2, characterized in that: A rubber ring (9) is fixedly connected to the contact surface between the end cap (6) and the discharge cylinder (43).

4. The automatic sugar clearing tanker transport vehicle according to claim 1, characterized in that: The inner side of one end of the discharge cylinder (43) is fixedly connected to both ends of the bracket (10). The middle part of the bracket (10) is annular, and a bearing (11) is fixedly connected inside it. The inner side of the bearing (11) is fixedly connected to the shaft at one end of the outer side of the spiral blade (42).

5. The automatic sugar clearing tanker transport vehicle according to claim 1, characterized in that: At least four connecting plates (12) are fixedly installed on the sides of both ends of the frame (1), and the bottom of the connecting plate (12) is provided with a long strip-shaped through groove.

6. The automatic sugar clearing tanker transport vehicle according to claim 1, characterized in that: The inner wall of the material tank (2) is fixedly connected with a layer of mirror stainless steel plate (13).

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