High-speed train vehicle composite roof with lamps

CN224602898UActive Publication Date: 2026-08-07KTK GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KTK GRP CO LTD
Filing Date
2025-08-20
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]本实用新型的目的就是针对现有技术中存在的缺陷提供一种高铁车辆带灯复合中顶板,达到高铁车辆带灯复合中顶板的灯具发光区域造型新颖、安装简便,同时中顶板轻量化、高强度且可回收,解决现有技术中的中顶板无法兼具轻量化、耐腐蚀、高回收率性能的问题的效果

Benefits of technology

[0014] The system comprises a central top panel, a peripheral frame, a mounting bracket, and lighting fixtures. The central top panel is fixed within the peripheral frame, and the mounting bracket is mounted on the peripheral frame. The lighting fixtures are mounted on the back of the central top panel and form a lantern-shaped area on the front. A light-emitting aperture array, consisting of several light holes, is provided within the lantern-shaped area. The size of the light holes in the light-emitting aperture array gradually increases from both ends to the center. This design achieves a novel lighting area shape and easy installation for the lighting fixtures in the composite central top panel of high-speed train vehicles. Simultaneously, the central top panel is lightweight, high-strength, and recyclable, solving the problem that existing central top panels cannot simultaneously achieve lightweight, corrosion resistance, and high recyclability.

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Abstract

The utility model relates to the technical field of rail transit especially, more particularly to a high -speed rail vehicle composite middle roof with lamp, including middle roof panel, circumference frame, mounting support, lamps and lanterns, the middle roof panel sets up in the circumference frame fixed, the mounting support sets up on the circumference frame, the lamps and lanterns set up in the back of middle roof panel and form the lantern shape region in the front corresponding, the lantern shape region is provided with the light hole array, the light hole array is composed of several light holes, the light hole size in the light hole array is gradually increased from both ends to the middle part structure, reach high -speed rail vehicle composite middle roof with lamp lamp light -emitting area modelling novel, installation is simple, and the middle roof is light weight, high -strength and can recover, solve the effect that the middle roof in the prior art cannot have light weight, corrosion -resistant, high recovery rate performance problem.
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Description

Technical Field

[0001] This utility model relates to the technical field of rail transit, and in particular to a composite roof panel with lights for high-speed train vehicles. Background Technology

[0002] The existing rail vehicle roof panel generally uses a 1.5mm aluminum sheet stamped and integrated with 12 independent small lights, which has inherent defects: the density and thickness limitations of the aluminum sheet make it difficult to balance lightweight and structural strength; thinning results in insufficient rigidity and easy vibration deformation, while thickening results in excessive weight; the surface treatment layer of the aluminum sheet is prone to pitting corrosion in humid environments and has insufficient long-term corrosion resistance; independent installation of the lights requires additional brackets and exposed wiring, resulting in complex structure, increased weight, and risk of cable wear; the aluminum sheet is mixed with dissimilar materials such as metal inserts and coatings of the lights, making it difficult to separate and recycle efficiently, resulting in low recycling rate; the flat aluminum sheet has a monotonous shape, weak sound insulation and heat insulation performance, and cannot meet the requirements of modern rail vehicles for the integration of aesthetics and function. Utility Model Content

[0003] The purpose of this utility model is to provide a high-speed rail vehicle integrated lighting composite roof panel that addresses the shortcomings of existing technologies. This design achieves a novel and easy-to-install lighting area for the lighting fixtures in the high-speed rail vehicle integrated lighting composite roof panel. At the same time, the roof panel is lightweight, high-strength, and recyclable, thus solving the problem that existing roof panels cannot simultaneously possess lightweight, corrosion-resistant, and high recyclability properties.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: it includes a top panel, a peripheral frame, a mounting bracket, and a lamp; the top panel is fixed inside the peripheral frame, and the mounting bracket is mounted on the peripheral frame; the lamp is mounted on the back of the top panel and forms a lantern-shaped area on the front; a light-emitting hole array is provided in the lantern-shaped area, the light-emitting hole array is composed of several light holes, and the size of the light holes in the light-emitting hole array gradually increases from both ends to the middle.

[0005] Furthermore, the lamp is provided with a hollow circular hole, and the array of light-emitting holes is symmetrically arranged around the hollow circular hole.

[0006] Furthermore, a shaped groove is provided on the front side of the top panel. The shaped groove is composed of several parallel grooves, and the grooves of the shaped groove avoid the light-emitting aperture array area.

[0007] Furthermore, the hollow circular hole on the front side of the top panel is also provided with the shaped groove, which is adapted to the shape of the hollow circular hole and the shape of the shaped groove outside the light-emitting hole array area.

[0008] Furthermore, the groove of the molding slot is provided with a number of ventilation and molding holes.

[0009] Furthermore, a wiring channel for the lamps is also provided on the back of the top panel, which is used to guide the wiring of the lamps.

[0010] Furthermore, a transverse reinforcing rib is provided on the back of the top panel, which bears and distributes the weight of the lamp.

[0011] Furthermore, the top panel is made of thermoplastic composite material with a density design range of 100 kg / m³. 3 -550kg / m 3 ;

[0012] The perimeter frame is made of magnesium alloy profiles, and the joints are made of connecting plates and riveted together.

[0013] The mounting bracket is reinforced with reinforcing ribs welded to the middle.

[0014] The system comprises a central top panel, a peripheral frame, a mounting bracket, and lighting fixtures. The central top panel is fixed within the peripheral frame, and the mounting bracket is mounted on the peripheral frame. The lighting fixtures are mounted on the back of the central top panel and form a lantern-shaped area on the front. A light-emitting aperture array, consisting of several light holes, is provided within the lantern-shaped area. The size of the light holes in the light-emitting aperture array gradually increases from both ends to the center. This design achieves a novel lighting area shape and easy installation for the lighting fixtures in the composite central top panel of high-speed train vehicles. Simultaneously, the central top panel is lightweight, high-strength, and recyclable, solving the problem that existing central top panels cannot simultaneously achieve lightweight, corrosion resistance, and high recyclability. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a three-dimensional front view of the high-speed rail vehicle with integrated lighting composite roof panel of this utility model;

[0017] Figure 2 This is a three-dimensional schematic diagram of the back of the composite roof panel with lights on a high-speed train vehicle according to this utility model;

[0018] Figure 3 This is a schematic diagram of the lamp according to the present invention;

[0019] Figure 4 This is a schematic diagram of the molding groove and its ventilation molding hole of this utility model.

[0020] Figure label:

[0021] 1. Top panel, 1-1. Shaped groove, 2. Peripheral frame, 3. Mounting bracket, 4. Light fixture wiring groove, 5. Horizontal reinforcing rib, 6. Light fixture, 6-1. Lantern-shaped area, 6-2. Light emission hole array. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] In the description of this utility model, it should be noted that the orientation or positional relationship indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inner", and "outer" are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] A composite roof panel with integrated lighting for high-speed train vehicles, such as Figures 1-4 As shown, it includes a top panel 1, a peripheral frame 2, a mounting bracket 3, and a lamp 6; the top panel 1 is fixed inside the peripheral frame 2, and the mounting bracket 3 is mounted on the peripheral frame 2; the lamp 6 is mounted on the back of the top panel 1 and forms a lantern-shaped area 6-1 on the front; the lantern-shaped area 6-1 is provided with a light-emitting aperture array 6-2, which consists of a number of light holes, and the size of the light holes in the light-emitting aperture array 6-2 gradually increases from both ends to the middle.

[0025] Specifically, the lantern-shaped area 6-1, combined with the light-emitting aperture array 6-2, creates a unique visual aesthetic. The aperture size of the light-emitting aperture array 6-2 gradually increases from both ends towards the center, precisely controlling the light distribution. This, along with the sequential emission of the light particles, creates a flowing display effect. The gradient aperture shape forms a visual rhythm, breaking away from the mechanical and rigid design of traditional small light arrays. The larger aperture in the center enhances the illumination of the core area, avoiding the central dark area defect of traditional uniform small apertures. The smaller apertures at both ends maintain uniform brightness at the edges, eliminating corner shadows and significantly improving the uniformity and comfort of lighting in the carriage. The light fixture 6 is built into the back of the central top panel 1, rigidly connected to the surrounding frame 2 using the mounting bracket 3, preventing vibration and abnormal noise, and improving structural stability.

[0026] As a preferred embodiment of the above, such as Figures 1-4As shown, the lamp 6 is provided with a hollow circular hole, and the light-emitting hole array 6-2 is symmetrically arranged around the hollow circular hole.

[0027] Specifically, the symmetrical gradient aperture array forms a ripple pattern around the central circular hole, enhancing the sense of visual order and further improving the aesthetic appeal of the flowing water display effect in conjunction with the light emission sequence of the lamp particles.

[0028] As a preferred embodiment of the above, such as Figures 1-4 As shown, a styling groove 1-1 is provided on the front side of the top panel 1. The styling groove 1-1 is composed of several parallel grooves. The grooves of the styling groove 1-1 avoid the area of ​​the light-emitting aperture array 6-2.

[0029] As a preferred embodiment of the above, such as Figures 1-4 As shown, the hollow circular hole on the front of the top panel 1 is also provided with the shaped groove 1-1. The shaped groove 1-1 is adapted to the shape of the hollow circular hole, and the shape of the shaped groove 1-1 outside the area of ​​the light-emitting hole array 6-2 is adapted to the shape of the shaped groove 1-1.

[0030] Specifically, the shaped groove 1-1, in conjunction with the light-emitting aperture array 6-2, creates a modern industrial aesthetic with the linear texture of the parallel groove and the optical rhythm of the gradient circular aperture, making the overall shape more aesthetically pleasing. On this basis, the groove forms a reinforcing rib effect on the surface of the top panel 1, solving the problem of vibration deformation of the top panel 1.

[0031] As a preferred embodiment of the above, such as Figures 1-4 As shown, the groove of the shaping groove 1-1 is provided with a number of ventilation shaping holes.

[0032] Specifically, the ventilation holes in the groove of the styling groove 1-1 not only provide decorative aesthetics but also form micro-airflow channels for ventilation, while retaining the reinforcing function of the groove 1-1.

[0033] As a preferred embodiment of the above, such as Figures 1-4 As shown, a lamp wiring groove 4 is also provided on the back of the top panel 1, and the lamp wiring groove 4 is used to guide the wiring of the lamp 6.

[0034] Specifically, the wiring channel 4 is formed in the mold on the back of the top panel 1, which precisely fits the wiring path of the lamp 6, eliminating the risk of wear and short circuit of traditional exposed cables and improving electrical safety.

[0035] As a preferred embodiment of the above, such as Figures 1-4 As shown, a transverse reinforcing rib 5 is also provided on the back of the top panel 1, which bears and distributes the weight of the lamp 6.

[0036] Specifically, the horizontal reinforcing rib 5 is used to specifically bear the concentrated load of the lamp 6, which improves the panel's resistance to deformation. The reinforcing rib and the front groove of the shaping groove 1-1 are staggered to avoid the superposition of the stamping weakened area, and the overall rigidity structure is further improved.

[0037] As a preferred embodiment of the above, such as Figures 1-4 As shown, the top panel 1 is made of thermoplastic composite material with a density design range of 100 kg / m³. 3 -550kg / m 3 The perimeter frame 2 is made of magnesium alloy profile, and the splicing joints are made of connecting plates and riveted together; the mounting bracket 3 is reinforced with reinforcing ribs welded in the middle.

[0038] Specifically, by using thermoplastic composite materials for the top panel 1, the sound insulation and heat preservation performance is optimized, while the weight is lighter than that of the traditional 1.5mm aluminum plate. The magnesium alloy profile frame further reduces the weight compared to the traditional aluminum material. The bonding and riveting process of the splicing plate eliminates welding deformation, improves fatigue strength, and ensures the long-term installation stability of the top panel 1.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A composite roof panel with integrated lighting for high-speed train vehicles, characterized in that: Includes top panel (1), perimeter frame (2), mounting bracket (3), and luminaire (6); The top panel (1) is made of thermoplastic composite material and is fixed inside the peripheral frame (2). The mounting bracket (3) is set on the peripheral frame (2). The lamp (6) is located on the back of the top panel (1) and forms a lantern-shaped area (6-1) on the front. The lantern-shaped area (6-1) is provided with a light-emitting hole array (6-2), which consists of a number of light holes. The size of the light holes in the light-emitting hole array (6-2) gradually increases from both ends to the middle.

2. The composite roof panel with lights for high-speed train vehicles according to claim 1, characterized in that, The lamp (6) is provided with a hollow circular hole, and the light-emitting hole array (6-2) is symmetrically arranged around the hollow circular hole.

3. The composite roof panel with lights for high-speed train vehicles according to claim 2, characterized in that, The top panel (1) has a shaped groove (1-1) on its front side. The shaped groove (1-1) is composed of several parallel grooves. The grooves of the shaped groove (1-1) avoid the area of ​​the light-emitting aperture array (6-2).

4. A composite roof panel with lights for high-speed train vehicles according to claim 3, characterized in that, The hollow circular hole on the front of the top panel (1) is also provided with the shaped groove (1-1). The shaped groove (1-1) is adapted to the shape of the hollow circular hole. The shaped groove (1-1) is adapted to the shape of the shaped groove (1-1) outside the area of ​​the light-emitting hole array (6-2).

5. A composite roof panel with lights for high-speed train vehicles according to claim 4, characterized in that, The groove of the shaping groove (1-1) is provided with a number of ventilation shaping holes.

6. A composite roof panel with lights for high-speed train vehicles according to claim 1, characterized in that, The back of the top panel (1) is also provided with a lamp wiring groove (4), which is used to guide the wiring of the lamp (6).

7. A composite roof panel with lights for high-speed train vehicles according to claim 1, characterized in that, The back of the top panel (1) is also provided with a transverse reinforcing rib (5), which bears and distributes the weight of the lamp (6).

8. A composite roof panel with lights for high-speed train vehicles according to claim 1, characterized in that, The top panel (1) is made of thermoplastic composite material with a density design range of 100kg / m³-550kg / m³. The perimeter frame (2) is made of magnesium alloy profiles, and the splicing joints are made of connecting plates and riveted. The mounting bracket (3) is reinforced by welding reinforcing ribs in the middle.