Bagging machine for mushroom deep processing

Abstract

The utility model relates to bagging machine technical field discloses a kind of bagging machines for mushroom deep processing, including support platform, the top surface of support platform is provided with two stock bin, the bottom of stock bin is connected with bottom bin, stock bin is connected with bottom bin, further include the bidirectional discharging component for the bag material is two-way discharged and bagged, the bidirectional discharging component is arranged between two stock bin, the bagging machine is discharged by setting bidirectional discharging component, and two groups of end fixed connection discharge rod are configured between two stock bin, are synchronously rotated by same driving motor drive, realize both sides discharge pipe synchronous discharge;While electromagnetic clutch can accurately control discharge start-stop, after filling a bag, new bag can be replaced without stopping, double-end discharge design makes bagging efficiency existing single discharge port bagging machine to improve nearly one time, can be fully adapted to mushroom deep processing large quantities bag material processing demand, effectively link subsequent process, shorten overall production cycle.

Description

Technical Field

[0001] This utility model relates to the field of bagging machine technology, and in particular to a bagging machine for deep processing of mushrooms. Background Technology

[0002] In the mushroom deep processing industry, bagging is a key pre-process connecting raw material handling with subsequent cultivation and processing. Its operational efficiency, bag filling uniformity, and discharge stability directly determine the consistency of the subsequent mushroom cultivation environment and the overall production capacity.

[0003] Currently, although bagging machines for mushroom deep processing have achieved mechanized operation, they still have many technical shortcomings in actual large-scale production scenarios, making it difficult to meet the needs of efficient and stable production. These shortcomings are as follows: 1. Most existing bagging machines adopt a single discharge port design, which can only fill one bag at a time. In scenarios where mushroom deep processing requires the daily processing of thousands or even tens of thousands of bags, the bagging efficiency is low and cannot match the production capacity of subsequent inoculation and cultivation processes, resulting in the overall production process being blocked and the production cycle being extended. 2. The existing bagging machine lacks an effective anti-clogging structure inside the hopper. The bagged material (such as wood chips, straw and other mixed raw materials) is easily compacted by gravity in the hopper, forming clumps or "bridging" phenomena, which in turn block the discharge channel, resulting in intermittent discharge. Each blockage requires manual shutdown for cleaning, which not only increases the labor intensity of operators, but also frequently interrupts the operation process and reduces the utilization rate of equipment. Therefore, this utility model proposes a bagging machine for deep processing of mushrooms to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a bagging machine for deep processing of mushrooms.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A bagging machine for deep processing of mushrooms includes a support platform. Two hoppers are arranged on the top surface of the support platform, and a bottom hopper is connected to the bottom of each hopper. The hoppers and the bottom hopper are in communication. The machine also includes a bidirectional discharge assembly for bidirectional bagging of the material. The bidirectional discharge assembly is disposed between the two hoppers. The bidirectional discharge assembly includes a connecting hopper, which is fixedly installed between the two hoppers. One end of the bottom hopper has a first circular through hole. A discharge rod is movably sleeved on the inner wall of the first circular through hole. The ends of the two discharge rods are fixedly installed to each other. A drive motor is fixedly installed inside the support platform. A first pulley is fixedly sleeved on the outer wall of the drive shaft of the drive motor. An electromagnetic clutch is installed on the outer wall of the discharge rod corresponding to the first pulley. The control and fixing components of the electromagnetic clutch are fixedly installed to the corresponding bottom hopper. An agitation mechanism for agitating the material is provided inside the hopper.

[0006] As a further embodiment of this utility model, the agitation mechanism includes: an agitation rod disposed inside the hopper; second circular through holes are respectively provided on both sides of the connecting hopper and one side of the hopper; a bearing is fixedly installed on the inner wall of the second circular through hole; the bearing is fixedly sleeved with the agitation rod; a second pulley is fixedly sleeved on the outer wall of the agitation rod; and a first pulley is fixedly sleeved on the outer wall of the discharge rod at the position corresponding to the second pulley.

[0007] As a further embodiment of this utility model, protective plates are fixedly installed on both sides of the interior of the connecting compartment.

[0008] As a further embodiment of this utility model, two support legs are fixedly installed at the bottom of the base compartment.

[0009] As a further embodiment of this utility model, a PLC control cabinet is fixedly installed on one side of the support platform, and the PLC control cabinet is electrically connected to the drive motor.

[0010] As a further embodiment of this utility model, the bottom of the hopper is concave V-shaped, and the bag material is diverted through the V-shaped structure.

[0011] As a further embodiment of this utility model, a discharge pipe is installed on one side of the support platform, and the discharge pipe is movably connected to the discharge rod.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. This bagging machine features a bidirectional discharge assembly with two sets of discharge rods fixedly connected at the ends between two hoppers. Driven synchronously by the same drive motor, these rods allow for simultaneous discharge from both discharge pipes. Simultaneously, an electromagnetic clutch precisely controls the start and stop of discharge. Once a bag is full, it can be replaced without stopping the machine. The dual-head discharge design nearly doubles the bagging efficiency compared to existing single-discharge bagging machines. It is fully adaptable to the large-volume bagging needs of mushroom deep processing, effectively connecting subsequent processes and shortening the overall production cycle. 2. This bagging machine features a stirring mechanism inside the hopper. A drive motor powers the first pulley, which in turn drives the second pulley via belt transmission, causing the stirring rod to rotate continuously under bearing support. This disperses and agitates the bagged material within the hopper, preventing clumping or bridging. Simultaneously, the hopper's bottom employs a concave V-shaped structure, which, combined with the guiding effect of the connecting hopper, directs the bagged material smoothly towards the bottom hopper and the discharge rod. Compared to existing bagging machines without anti-clogging structures, this machine achieves continuous, clog-free discharge. The same drive motor drives two sets of discharge rods to rotate synchronously, ensuring consistent discharge speeds on both sides. The electromagnetic control component of the electromagnetic clutch is fixed to the bottom hopper, while the follower component is connected to the discharge rod. Discharge start and stop can be precisely controlled via a PLC control cabinet, preventing fluctuations in the discharge volume. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of a bagging machine for deep processing of mushrooms proposed in this utility model; Figure 2 This is a schematic diagram of the support platform structure of a bagging machine for deep processing of mushrooms proposed in this utility model; Figure 3 This is a schematic diagram of the hopper structure of a bagging machine for deep processing of mushrooms proposed in this utility model; Figure 4 This is a schematic diagram of the bearing structure of a bagging machine for deep processing of mushrooms proposed in this utility model; Figure 5 This is a schematic diagram of the drive motor structure of a bagging machine for deep processing of mushrooms proposed in this utility model; Figure 6 for Figure 5 A partial structural diagram of A in the middle; Figure 7 This is a schematic diagram of the stirring rod structure of a bagging machine for deep processing of mushrooms proposed in this utility model; Figure 8 This is a schematic diagram of the connecting chamber structure of a bagging machine for deep processing of mushrooms proposed in this utility model.

[0014] In the diagram: 1. Support platform; 2. Hopper; 3. Connecting hopper; 4. Discharge rod; 5. Electromagnetic clutch; 6. Bottom hopper; 7. Drive motor; 8. First pulley; 9. Second pulley; 10. Stirring rod; 11. Bearing; 12. Protective plate; 13. Support leg; 14. Discharge pipe. Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] Reference Figures 1-8 A bagging machine for deep processing of mushrooms includes a support platform 1. Two hoppers 2 are arranged on the top surface of the support platform 1, and a bottom hopper 6 is connected to the bottom of each hopper 2. The hoppers 2 and the bottom hopper 6 are connected. The machine also includes a bidirectional discharge assembly for bidirectional bagging of the material. The bidirectional discharge assembly is arranged between the two hoppers 2 and includes a connecting hopper 3, which is fixedly installed between the two hoppers 2. A first circular through hole is opened at one end of the bottom hopper 6. A discharge rod 4 is movably sleeved on the inner wall of the first circular through hole. The ends of the two discharge rods 4 are fixedly installed together. A drive motor 7 is fixedly installed inside the support platform 1. A first pulley 8 is fixedly sleeved on the outer wall of the drive shaft of the drive motor 7. An electromagnetic clutch 5 is installed on the outer wall of the discharge rod 4 corresponding to the first pulley 8. The control and fixing components of the electromagnetic clutch 5 are fixedly installed with the corresponding bottom hopper 6. An agitation mechanism for agitating the material is provided inside the hopper 2.

[0019] In this embodiment, the agitation mechanism includes: an agitator 10, which is disposed inside the hopper 2. Second circular through holes are respectively opened on both sides of the connecting hopper 3 and one side of the hopper 2. A bearing 11 is fixedly installed on the inner wall of the second circular through hole, and the bearing 11 is fixedly sleeved with the agitator 10. A second pulley 9 is fixedly sleeved on the outer wall of the agitator 10. A first pulley 8 is fixedly sleeved on the outer wall of the discharge rod 4 corresponding to the second pulley 9. Protective plates 12 are fixedly installed on both sides of the interior of the connecting hopper 3. Two support legs 13 are fixedly installed at the bottom of the bottom hopper 6. A PLC control cabinet is fixedly installed on one side of the support platform 1, and the PLC control cabinet is electrically connected to the drive motor 7. The bottom of the hopper 2 is concave V-shaped, which diverts the bagged material. A discharge pipe 14 is installed on one side of the support platform 1, and the discharge pipe 14 is movably sleeved with the discharge rod 4.

[0020] As can be seen from the above description, the above embodiments of this utility model achieve the following technical effects: in use, the first pulley 8 and the electromagnetic clutch 5 are connected by a belt, and the first pulley 8 and the second pulley 9 are connected by a belt.

[0021] When the operator fills the mushroom cultivation bags, the connecting chamber 3 and the material hopper 2 are filled with bag material. This activates the drive motor 7, which rotates the first pulley 8 and the rotating disc of the electromagnetic clutch 5. The operator then activates the electromagnetic switch of the electromagnetic clutch 5 via a control switch. This causes the rotating disc of the electromagnetic clutch 5 to drive the follower component of the electromagnetic clutch 5 to rotate the discharge rod 4. The rotating discharge rod 4 pushes the bag material inside the bottom chamber 6 through the discharge pipe 14 for discharge. After simultaneous discharge from both ends, the bags are placed over the discharge pipes 14 on both sides, allowing for simultaneous filling of the bags at the same speed. This minimizes the difference in bag material content and ensures sufficient material supply to the material hopper 2. Once the bags are full, the electromagnetic switch of the electromagnetic clutch 5 is turned off, and new bags are taken out for filling. The same drive motor 7 drives the two sets of discharge rods 4 to rotate synchronously, ensuring consistent discharge speed on both sides. The dual-head discharge significantly improves the bagging speed, fully meeting the needs of large-scale bag material processing in mushroom deep processing, effectively connecting subsequent processes, and shortening the overall production cycle.

[0022] Meanwhile, when the bag material inside hopper 2 is almost empty, the discharge may be intermittent, allowing the remaining material in hopper 6 to be discharged and manually bagged directly using a container. This does not take up too much time and is suitable for large-volume bagging operations.

[0023] The V-shaped structure at the bottom of the connecting bin 3 allows for the flow of bagged material. When the discharge rod 4 rotates, the first pulley 8 and the second pulley 9 work together with the belt to drive the stirring rod 10 to rotate under the support of the bearing 11. Thus, the stirring rod 10 can agitate the bagged material inside the bin 2, preventing blockage and ensuring a full and continuous discharge.

[0024] It should be noted that the first pulley 8 and the second pulley 9 can be configured as chain-driven gearboxes to improve structural strength; the installation method of the electromagnetic clutch 5 is a mature existing technology. The electromagnetic control component of the electromagnetic clutch 5 is installed with the bottom chamber 6, the follower component is fixedly installed with the discharge rod 4, and the active part is connected to the drive motor 7 via a belt.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A bagging machine for deep processing of mushrooms, comprising a support platform (1), wherein two hoppers (2) are provided on the top surface of the support platform (1), and a bottom hopper (6) is connected to the bottom of the hoppers (2), wherein the hoppers (2) and the bottom hopper (6) are in communication, characterized in that: It also includes a bidirectional discharge assembly for bidirectional discharge and bagging of bag material. The bidirectional discharge assembly is set between the two hoppers (2). The bidirectional discharge assembly includes a connecting hopper (3), which is fixedly installed between the two hoppers (2). A first circular through hole is opened at one end of the bottom hopper (6). A discharge rod (4) is movably sleeved on the inner wall of the first circular through hole. The ends of the two discharge rods (4) are fixedly installed together. A drive motor (7) is fixedly installed inside the support platform (1). A first pulley (8) is fixedly sleeved on the outer wall of the drive shaft of the drive motor (7). An electromagnetic clutch (5) is installed on the outer wall of the discharge rod (4) at the position corresponding to the first pulley (8). The control and fixing components of the electromagnetic clutch (5) are fixedly installed with the bottom hopper (6) at the corresponding position. An agitation mechanism for agitating the bag material is provided inside the hopper (2).

2. The bagging machine for deep processing of mushrooms according to claim 1, characterized in that, The agitation mechanism includes an agitator (10), which is located inside the hopper (2). A second circular through hole is provided on both sides of the connecting hopper (3) and one side of the hopper (2). A bearing (11) is fixedly installed on the inner wall of the second circular through hole. The bearing (11) is fixedly sleeved with the agitator (10). A second pulley (9) is fixedly sleeved on the outer wall of the agitator (10). A first pulley (8) is fixedly sleeved on the outer wall of the discharge rod (4) at the position corresponding to the second pulley (9).

3. The bagging machine for deep processing of mushrooms according to claim 1, characterized in that, Protective plates (12) are fixedly installed on both sides of the interior of the connecting compartment (3).

4. A bagging machine for deep processing of mushrooms according to claim 1, characterized in that, The bottom of the compartment (6) is fixedly equipped with two support legs (13).

5. A bagging machine for deep processing of mushrooms according to claim 1, characterized in that, A PLC control cabinet is fixedly installed on one side of the support platform (1), and the PLC control cabinet is electrically connected to the drive motor (7).

6. A bagging machine for deep processing of mushrooms according to claim 1, characterized in that, The bottom of the hopper (2) is concave V-shaped, and the bag material is diverted through the V-shaped structure.

7. A bagging machine for deep processing of mushrooms according to claim 1, characterized in that, A discharge pipe (14) is installed on one side of the support platform (1), and the discharge pipe (14) is movably connected to the discharge rod (4).

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