A testing device for a packer magazine out-of-stock detector

Abstract

The utility model discloses a kind of inspection devices of packaging machine tobacco warehouse short cigarette detector, it is related to tobacco processing technical field, the device includes box and is inserted in the multiple detection rods for short cigarette detector fault inspection of box and is set on the box.By the inspection device is adsorbed on the tobacco warehouse passageway of packaging machine, the square column end of detection rod is close to short cigarette detector, short cigarette detector detects all detection rod end face, detector bright green light, detection rod is pulled out in turn, every pull out a detection rod, short cigarette detector bright red light, if pull out certain detection rod, detector does not bright red light still bright green light, then the short cigarette detector appears fault, through inspection device, short cigarette detector with fault can be effectively detected, it is convenient to operate, practicality is strong, solve the phenomenon that short cigarette detector performance verification difficult, low efficiency, large loss of packaging machine tobacco warehouse, improve the verification efficiency, reduce the loss, improve the production efficiency of cigarette product.

Description

Technical Field

[0001] This utility model relates to the field of tobacco processing technology, specifically to a detection device for a tobacco shortage detector in a packaging machine's tobacco storage area. Background Technology

[0002] As an indispensable and crucial detection device in modern tobacco production lines, the cigarette shortage detector in the packaging machine's cigarette storage compartment provides a strong guarantee for tobacco companies to achieve high-quality and high-efficiency production goals due to its high precision and real-time performance. The application of the cigarette shortage detector in the packaging machine's cigarette storage compartment significantly improves the control capability of product quality and efficiency in tobacco packaging production lines. Modern ZB-type cigarette packaging machines generally use photoelectric cigarette shortage detectors to detect cigarettes in the lower flue of the cigarette storage compartment, utilizing the principle of diffuse reflection of light. When there are no cigarettes in the lower flue of the packaging machine's cigarette storage compartment, the detector sends an electrical signal, and the machine stops, preventing mechanical failure at the next workstation due to a lack of cigarettes. In actual production, the detection accuracy of photoelectric smoke shortage detectors is affected by ambient light and lens contamination. Due to dust accumulation or light source attenuation, the detection channels of the detector may fail. To address this, in most cases, when there is smoke in the smoke channel of the smoke storage, it is necessary to remove the smoke from each channel one by one to check whether the detection performance of each channel of the detector is normal. After removing the smoke from each channel, the smoke must be put back before the next channel can be checked. This method is time-consuming and labor-intensive, which not only affects production efficiency and consumes manpower, but also easily leads to equipment failure due to negligence in inspection. Therefore, a testing device for smoke shortage detectors in the smoke storage of packaging machines is proposed to solve the above problems. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides an inspection device for a smoke shortage detector in the smoke storage of a packaging machine, thereby solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a testing device for a smoke shortage detector in a packaging machine's smoke storage compartment, comprising a housing and multiple detection rods interlaced on the housing for fault testing of the smoke shortage detector, wherein the multiple detection rods are equally spaced and arranged linearly; The detection rod has a protrusion in the middle for limiting the position. The protrusion of the detection rod is located on one side inside the box. A spring is fitted between the protrusion and the box. The housing is equipped with multiple magnets located around the detection rod.

[0005] In a preferred embodiment of this utility model, the box body includes a support plate, a U-shaped plate, a cover plate, and a bottom plate. The support plate is installed at the front end of the U-shaped plate, the cover plate is installed on the top of the support plate and the U-shaped plate, and the bottom plate is installed at the bottom of the support plate and the U-shaped plate.

[0006] In a preferred embodiment of this utility model, the number of detection rods is 5-9, and both ends of the detection rods extend out of the housing.

[0007] In a preferred embodiment of this utility model, the protrusion of the detection rod is a flat circular cylinder, the detection rod on one side of the protrusion is a square cylinder, and the detection rod on the other side of the protrusion is a circular cylinder.

[0008] In a preferred embodiment of this utility model, the support plate is provided with the same number of square holes as the detection rods, the structure of the square holes is matched with the square column of the detection rod, and the square column of the detection rod is inserted into the square holes of the support plate.

[0009] In a preferred embodiment of this utility model, the U-shaped plate has the same number of circular holes as the number of detection rods on one side relative to the support plate. The structure of the circular holes matches the circular cylinder of the detection rod, and the circular cylinder of the detection rod is inserted into the circular hole of the support plate.

[0010] In a preferred embodiment of this utility model, the surface of the cylindrical portion of the detection rod extending out of the housing is provided with spiral patterns.

[0011] In a preferred embodiment of this utility model, the number of magnet pieces is four, which are respectively arranged on the upper and lower, and left and right sides of the support plate.

[0012] In a preferred embodiment of this utility model, two countersunk screws are provided on both sides of the magnet piece, and the magnet piece is mounted on the support plate by means of the countersunk screws.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention involves attaching an inspection device to the cigarette storage channel of a packaging machine. The square cylindrical end of the detection rod is close to the cigarette shortage detector. When the cigarette shortage detector detects all the end faces of the detection rods, the detector lights up green. The detection rods are pulled out sequentially, and the cigarette shortage detector lights up red for each rod pulled out. If the detector does not light up red after pulling out a certain detection rod but remains green, then that cigarette shortage detector is faulty. The inspection device can effectively detect faulty cigarette shortage detectors. It is easy to operate, highly practical, and solves the problems of difficult performance verification, low efficiency, and high loss of cigarette shortage detectors in the cigarette storage channel of packaging machines. It improves verification efficiency, reduces losses, and increases the production efficiency of cigarette products. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the box body of this utility model; Figure 3 This is a schematic diagram of the structure of this utility model installed on the tobacco storage channel; Figure 4 This is a schematic diagram of the structure of the support plate of this utility model; Figure 5 This is a schematic diagram of the structure of the U-shaped plate of this utility model; Figure 6 This is a schematic diagram of the structure of the detection rod of this utility model.

[0015] In the diagram: 1. Box body; 101. Support plate; 1011. Square hole; 102. U-shaped plate; 1021. Round hole; 103. Cover plate; 104. Base plate; 2. Detection rod; 201. Protrusion; 3. Spring; 4. Magnet piece; 5. Countersunk screw. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0017] Please see Figures 1-6 This utility model provides a technical solution: a testing device for a smoke shortage detector in a packaging machine's smoke storage, including a housing 1 and multiple testing rods 2 interspersed on the housing 1 for testing the smoke shortage detector's malfunction. The multiple testing rods 2 are equally spaced and arranged linearly. The detection rod 2 has a protrusion 201 for limiting the position in the middle. The protrusion 201 of the detection rod 2 is located on one side inside the box 1. A spring 3 is fitted between the protrusion 201 and the box 1. Multiple magnets 4 are arranged around the outer periphery of the detection rod 2 in the housing 1.

[0018] In this embodiment, the housing 1 includes a support plate 101, a U-shaped plate 102, a cover plate 103, and a bottom plate 104. The support plate 101 is installed at the front end of the U-shaped plate 102, the cover plate 103 is installed at the top of the support plate 101 and the U-shaped plate 102, and the bottom plate 104 is installed at the bottom of the support plate 101 and the U-shaped plate 102.

[0019] In this embodiment, there are 5-9 detection rods 2, and both ends of the detection rods 2 extend out of the housing 1; Furthermore, the protrusion 201 of the detection rod 2 is a flat oval cylinder, the detection rod 2 on one side of the protrusion 201 is a square cylinder, and the detection rod 2 on the other side of the protrusion 201 is a circular cylinder. In practice, the number of detection rods 2 is set to 7. The total length of each detection rod 2 is 150cm. The material of the detection rod 2 is 6061 aluminum alloy. The square column has a width of 6cm and a length of 85cm; the flat round column has a diameter of 10cm and a height of 5cm; and the round column has a diameter of 7cm and a length of 10cm. Spring 3 is fitted onto the cylindrical body of detection rod 2 to ensure that detection rod 2 springs back after being pulled. Spring 3 has a diameter of 1mm, an outer diameter of 9mm, and an inner diameter of 8mm. Spring 3 has a moderate length. After the entire device is assembled, spring 3 will be slightly compressed to generate elastic force. At this time, the protrusion 201 in the middle of detection rod 2 is subjected to the elastic force of spring 3, which can prevent detection rod 2 from moving backward without human intervention.

[0020] In this embodiment, the support plate 101 is provided with the same number of square holes 1011 as the detection rod 2. The structure of the square holes 1011 is matched with the square column of the detection rod 2. The square column of the detection rod 2 is inserted into the square holes 1011 of the support plate 101. It should be noted that the support plate 101 is designed to be rectangular, with a length of 111cm, a height of 40cm, and a thickness of 6cm; the support plate 101 has 7 square holes 1011, with a base length of 6.20cm and a height of 10cm; the spacing between the square holes 1011 is designed to be 12.20cm or 12.10cm, and the support plate 101 is made of 304 stainless steel.

[0021] In this embodiment, the U-shaped plate 102 is provided with the same number of circular holes 1021 as the detection rod 2 on one side relative to the support plate 101. The structure of the circular holes 1021 is matched with the circular cylinder of the detection rod 2. The circular cylinder of the detection rod 2 is inserted into the circular holes 1021 of the support plate 101. Specifically, the surface of the circular cylinder of the detection rod 2 extending out of the box 1 is provided with spiral patterns. It should be noted that the thickness of the U-shaped plate 102 is 6cm, the bottom length is 105cm, and the height is 40cm. Four 8×M3 threaded holes are opened on the top and bottom sides of the U-shaped plate 102. The side plate thickness is 2cm. Seven round holes 1021 are opened on the U-shaped plate 102. The spacing between each round hole 1021 is designed to be 12.16cm and the hole diameter is 7.20cm. The material of the U-shaped plate 102 is 304 stainless steel.

[0022] Furthermore, the cover plate 103 is 2cm thick, 115cm long, 57cm wide, and 3.50cm in diameter, and the base plate 104 is 2cm thick, 105cm long, and 57cm wide. Four holes with a diameter of 3.50cm are made on both the cover plate 103 and the base plate 104. The cover plate 103 and the base plate 104 are made of 304 stainless steel. The support plate 101 and the U-shaped plate 102 are connected and fixed as a whole by screws. The cover plate 103 and the base plate 104 are then installed on the U-shaped plate 102 by bolts.

[0023] In this embodiment, four magnet pieces 4 are provided, which are respectively provided on the upper and lower, left and right sides of the support plate 101; two countersunk screws 5 are provided on both sides of the magnet pieces 4, and the magnet pieces 4 are installed on the support plate 101 by the countersunk screws 5. It should be noted that the magnet pieces 4 located on the left and right sides and the bottom of the support plate 101 have a bottom length of 10cm and a height of 30cm. The center distance between the two holes through which the countersunk screws 5 are inserted is 15cm. The magnet pieces 4 on the left and right sides are symmetrical and inclined with an inclination of 85.17 degrees. The magnet piece 4 located on the top side of the support plate 101 has a bottom length of 40cm and a height of 10cm. The center distance between the two holes through which the countersunk screws 5 are inserted is 20cm. The hole size on the magnet piece 4 is 8×M4.

[0024] In practical use, the inspection device is attached to the smoke storage channel of the packaging machine. The detection rod 2 is placed inside the smoke storage channel, with the square cylindrical end of the detection rod 2 close to the smoke shortage detector at a distance of approximately 1 mm. The smoke shortage detector is... Figure 3 Mark P in the diagram to ensure that the smoke shortage detector can detect detection rod 2. When the smoke shortage detector detects all the end faces of detection rod 2, the detector lights up green. Pull out the detection rod 2 in sequence. Each time a detection rod 2 is pulled out, the smoke shortage detector lights up red. After releasing the detection rod 2, it returns to its original position due to the force of spring 3. If the detector lights up red after pulling out a detection rod 2, it means that the detection function of the corresponding channel of the smoke shortage detector is normal. If the detector does not light up red but still lights up green after pulling out a detection rod 2, it means that the corresponding detection channel of the smoke shortage detector is faulty. When the detector channel is faulty, the smoke shortage detector needs to be adjusted or replaced to avoid affecting the smoke shortage detection in the smoke warehouse.

[0025] It should be noted that the above embodiments are merely preferred embodiments of the present invention. Ordinary variations and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be covered within the protection scope of the present invention.

Claims

1. A detection device for a smoke shortage detector in the smoke storage area of ​​a packaging machine, characterized in that: It includes a housing (1) and multiple detection rods (2) interspersed on the housing (1) for fault detection of the smoke detector, wherein the multiple detection rods (2) are equally spaced and arranged linearly; The detection rod (2) is provided with a protrusion (201) for limiting the position in the middle. The protrusion (201) of the detection rod (2) is located on one side inside the box (1). A spring (3) is fitted between the protrusion (201) and the box (1) of the detection rod (2). The housing (1) is provided with multiple magnet pieces (4) on the periphery of the detection rod (2).

2. The inspection device for a smoke shortage detector in a packaging machine's smoke storage area according to claim 1, characterized in that: The box body (1) includes a support plate (101), a U-shaped plate (102), a cover plate (103), and a bottom plate (104). The support plate (101) is installed at the front end of the U-shaped plate (102), the cover plate (103) is installed on the top of the support plate (101) and the U-shaped plate (102), and the bottom plate (104) is installed at the bottom of the support plate (101) and the U-shaped plate (102).

3. The inspection device for a smoke shortage detector in a packaging machine's smoke storage area according to claim 2, characterized in that: The number of the detection rods (2) is 5-9, and both ends of the detection rods (2) extend out of the box body (1).

4. The inspection device for a smoke shortage detector in a packaging machine's smoke storage area according to claim 3, characterized in that: The protrusion (201) of the detection rod (2) is a flat circular cylinder, the detection rod (2) on one side of the protrusion (201) is a square cylinder, and the detection rod (2) on the other side of the protrusion (201) is a circular cylinder.

5. The inspection device for a smoke shortage detector in a packaging machine's smoke storage area according to claim 4, characterized in that: The support plate (101) is provided with the same number of square holes (1011) as the detection rod (2). The structure of the square holes (1011) is matched with the square column of the detection rod (2). The square column of the detection rod (2) is inserted into the square holes (1011) of the support plate (101).

6. The inspection device for a smoke shortage detector in a packaging machine's smoke storage area according to claim 4, characterized in that: The U-shaped plate (102) has the same number of circular holes (1021) as the detection rod (2) on one side relative to the support plate (101). The structure of the circular holes (1021) is matched with the circular cylinder of the detection rod (2). The circular cylinder of the detection rod (2) is inserted into the circular holes (1021) of the support plate (101).

7. The inspection device for a smoke shortage detector in a packaging machine's smoke storage area according to claim 6, characterized in that: The cylindrical part of the detection rod (2) extending out of the box (1) has a spiral pattern on its surface.

8. The inspection device for a smoke shortage detector in a packaging machine's smoke storage area according to claim 2, characterized in that: The number of magnet pieces (4) is four, which are respectively set on the upper and lower, left and right sides of the support plate (101).

9. The inspection device for a smoke shortage detector in a packaging machine's smoke storage area according to claim 8, characterized in that: Two countersunk screws (5) are provided on both sides of the magnet (4), and the magnet (4) is mounted on the support plate (101) by means of the countersunk screws (5).

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