A magnetic tile shunting device for magnetic tile packaging

Abstract

The utility model discloses a kind of magnetic shoe shunting devices for magnetic shoe packaging, relate to magnetic shoe production technical field.The utility model conveying frame and control panel, conveying frame inside is equipped with conveying belt, conveying frame top two sides are equipped with screw rod and first guide rod respectively, and screw rod and first guide rod outside are connected with mounting bracket, screw rod one end is connected with rotating wheel, mounting bracket top is connected with sliding seat by guide rail, sliding seat top is equipped with double-end motor, double-end motor output end is connected with volute by rotating shaft, conveying frame inside is equipped with two guide plates.The utility model is adjusted by the cooperation of screw rod, first guide rod, mounting bracket, spacing rod and first sliding slot, realizes the flexible adjustment of spacing frame distance, and different size magnetic shoe can be adapted without integral replacement component, solve the problem that fixed type shunting mechanism adjustment is complicated, greatly improve equipment adaptability.

Description

Technical Field

[0001] This utility model relates to the field of magnetic tile production technology, specifically a magnetic tile distribution device for magnetic tile packaging. Background Technology

[0002] As the core component of permanent magnet motors, magnet tiles need to undergo a packaging process after production to prevent damage during transportation. In the magnet tile packaging stage, due to the variety of magnet tile specifications (such as different sizes and models) and frequent changes in production batches, it is usually necessary to accurately divert magnet tiles of different specifications or batches to the corresponding packaging lines to achieve classified packaging and ensure subsequent packaging efficiency and product quality.

[0003] Currently, magnetic tile sorting mostly uses manual sorting or fixed sorting mechanisms: manual sorting is inefficient and prone to errors due to fatigue; while fixed sorting mechanisms have achieved automation, they cannot flexibly adapt to magnetic tiles of different sizes. When the specifications of magnetic tiles change, the entire sorting component needs to be replaced, which is a cumbersome adjustment process with poor adaptability. Utility Model Content

[0004] Therefore, the purpose of this utility model is to provide a magnetic tile diversion device for magnetic tile packaging, so as to solve the technical problems in the background art mentioned above.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic tile diversion device for magnetic tile packaging, comprising a conveyor frame and a control panel. A conveyor belt is installed inside the conveyor frame. A lead screw and a first guide rod are respectively installed on both sides of the top of the conveyor frame, and an mounting frame is connected externally to the lead screw and the first guide rod. One end of the lead screw is connected to a rotating wheel. A slide block is connected to the top of the mounting frame via a guide rail. A double-headed motor is installed on the top of the slide block. The output end of the double-headed motor is connected to a worm gear via a rotating shaft. Two guide plates are installed inside the conveyor frame. A second guide rod is connected to the top of each of the two guide plates. A limit frame is connected externally to the second guide rod. A diversion plate is connected internally to the limit frame, and a worm wheel is connected to the top of the diversion plate.

[0006] Furthermore, a photoelectric sensor is provided at the bottom of the mounting bracket, and the photoelectric sensor is located in front of the splitter plate.

[0007] By adopting the above technical solution, the photoelectric sensor can detect the number of passing magnetic tiles in real time and transmit the signal to the control panel, providing accurate data support for subsequent quantitative diversion, avoiding errors from manual counting, and improving diversion accuracy.

[0008] Furthermore, both the photoelectric sensor and the dual-head motor are electrically connected to the control panel.

[0009] By adopting the above technical solution, the control panel can receive signals from photoelectric sensors and control the start and stop of the dual-head motors in a coordinated manner, realizing an automated closed loop of "detection-judgment-execution", reducing manual intervention and improving diversion efficiency.

[0010] Furthermore, the top of the mounting bracket is provided with two sets of first sliding grooves and second sliding grooves, and the two sets of first sliding grooves and second sliding grooves are distributed in an inverted "V" shape.

[0011] By adopting the above technical solution, the inverted "V"-shaped distribution of the slide grooves can synchronously drive the limiting frame and the diverter plate to move to the sides or inwards when the mounting frame is moved horizontally, through the sliding cooperation between the limiting rod and the first slide groove, and the diverter plate and the second slide groove. This ensures that the actions of each component are coordinated when adjusting the size, and no individual adjustment is required.

[0012] Furthermore, a limiting rod is connected to the top of the limiting frame, and the limiting rod is slidably connected to the first sliding groove.

[0013] By adopting the above technical solution, the sliding cooperation between the limiting rod and the first sliding groove transforms the translational movement of the mounting frame into the linear movement of the limiting frame along the second guide rod, thereby realizing the flexible adjustment of the distance between the two limiting frames, thus adapting to magnetic tiles of different widths. The adjustment process does not require disassembling parts, making the operation convenient.

[0014] Furthermore, the diverter plate is slidably connected to the fixing frame via a second groove.

[0015] By adopting the above technical solution, the diverter plate can move synchronously along the second slide along the mounting frame, ensuring that the diverter plate always corresponds to the magnetic tile conveying path when the size of the magnetic tile changes, thus avoiding the diverting effect of the device due to positional deviation.

[0016] Furthermore, the worm sleeve meshes with the worm wheel, and the worm sleeve is slidably connected to the rotating shaft.

[0017] By adopting the above technical solution, the meshing of the worm sleeve and the worm wheel enables power transmission, ensuring that the dual-head motor can drive the deflector plate to rotate; while the sliding connection between the worm sleeve and the rotating shaft allows the worm sleeve to move along the rotating shaft to the outside or inside of the motor when the dual-head motor moves with the slide, so that the worm sleeve and the worm wheel are always in a meshing state, ensuring that the power transmission can still be carried out stably after the mounting bracket is moved and adjusted.

[0018] Furthermore, the two guide plates are inclined and staggered.

[0019] By adopting the above technical solution, the tilted and misaligned guide plate can gradually guide and correct the magnetic tiles conveyed on the conveyor belt, so that the magnetic tiles are gradually adjusted from a disordered state to a posture parallel to the conveyor belt, laying the foundation for subsequent limiting and diversion, and avoiding jamming or diversion errors caused by the tilting of the magnetic tiles.

[0020] Furthermore, the diverter plate is rotatably connected to the limiting frame, and the diverter plate rotates at an angle of -15 degrees to +15 degrees.

[0021] By adopting the above technical solution, the limited rotation angle can ensure that when the diverter plate guides the magnetic tiles into different channels, the guidance will not be unclear due to the angle being too small, nor will the magnetic tiles collide with the edge of the channel due to the angle being too large, thus improving the diversion stability.

[0022] Furthermore, the top of the conveyor frame is provided with a diversion channel through a spacer, and the diversion channel is arranged correspondingly to the diversion plate.

[0023] By adopting the above technical solutions, the corresponding design of the diversion channel and the diversion plate can ensure that the magnetic tiles guided by the diversion plate accurately enter the target channel; the spacer can separate each channel to prevent the magnetic tiles from moving around during the transportation process and ensure the orderliness after diversion.

[0024] In summary, the present invention has the following main advantages: 1. This utility model achieves flexible adjustment of the spacing of the limiting frame through the cooperation of the lead screw, the first guide rod, the mounting frame, the limiting rod and the first sliding groove. It can adapt to magnetic tiles of different sizes without replacing the entire parts, solving the problem of cumbersome adjustment of fixed diversion mechanism and greatly improving the adaptability of equipment. 2. This utility model achieves automatic quantitative sorting of magnetic tiles through the linkage of photoelectric sensors, control panel and dual-head motor, replacing manual sorting, improving efficiency and reducing errors caused by fatigue; 3. This utility model ensures a stable and orderly process for conveying, guiding, and diverting magnetic tiles by using the tilted and staggered setting of the guide plate, the angle limitation of the diversion plate, and the corresponding design with the diversion channel. This reduces the risk of jamming or mixing and improves the reliability of pre-packaging treatment. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the back structure of this utility model; Figure 3 This is a schematic diagram of the guide plate structure of this utility model; Figure 4 This is a schematic diagram of the flow divider structure of this utility model; Figure 5 For the present utility model Figure 4 Enlarged structural diagram at point A in the middle.

[0026] In the diagram: 1. Conveyor frame; 2. Control panel; 3. Conveyor belt; 4. Mounting frame; 5. Lead screw; 6. Rotary wheel; 7. First guide rod; 8. First chute; 9. Second chute; 10. Guide rail; 11. Slide block; 12. Dual-head motor; 13. Rotating shaft; 14. Worm sleeve; 15. Guide plate; 16. Second guide rod; 17. Limiting frame; 18. Limiting rod; 19. Diverter plate; 20. Worm gear; 21. Photoelectric sensor; 22. Spacer. Detailed Implementation

[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0028] The embodiments of this utility model will be described below based on its overall structure.

[0029] Example 1: A magnetic tile diverter for magnetic tile packaging, such as... Figures 1-5 As shown, the system includes a conveyor frame 1 and a control panel 2. A conveyor belt 3 is installed inside the conveyor frame 1. A lead screw 5 and a first guide rod 7 are respectively installed on the top two sides of the conveyor frame 1, and a mounting frame 4 is connected to the outside of the lead screw 5 and the first guide rod 7. One end of the lead screw 5 is connected to a rotating wheel 6. A slide block 11 is connected to the top of the mounting frame 4 via a guide rail 10. A double-headed motor 12 is installed on the top of the slide block 11. The output end of the double-headed motor 12 is connected to a worm gear 14 via a rotating shaft 13. Two guide plates 15 are installed inside the conveyor frame 1. A second guide rod 16 is connected to the top of each guide plate 15. A limit frame 17 is connected to the outside of the second guide rod 16. A diverter plate 19 is connected inside the limit frame 17. A worm wheel 20 is connected to the top of the diverter plate 19. A photoelectric sensor 21 is located at the bottom of the mounting frame 4, in front of the diverter plate 19. The photoelectric sensor 21 can detect the number of passing magnetic tiles in real time and transmit the signal to the control panel 2, providing accurate data support for subsequent quantitative diversion, avoiding errors from manual counting, and improving diversion accuracy.

[0030] See Figures 1-4 In the above embodiment, both the photoelectric sensor 21 and the dual-head motor 12 are electrically connected to the control panel 2. The control panel 2 can receive the signal from the photoelectric sensor 21 and control the start and stop of the dual-head motor 12 in conjunction, realizing an automated closed loop of "detection-judgment-execution", reducing manual intervention and improving diversion efficiency.

[0031] See Figures 1-4In the above embodiment, the top of the mounting frame 4 is provided with two sets of first sliding grooves 8 and second sliding grooves 9, and the two sets of first sliding grooves 8 and second sliding grooves 9 are distributed in an inverted "V" shape. When the mounting frame 4 is moved horizontally, the sliding grooves distributed in an inverted "V" shape can drive the limiting frame 17 and the diverting plate 19 to move to the sides or inwards in a synchronous manner through the sliding cooperation between the limiting rod 18 and the first sliding groove 8, and the diverting plate 19 and the second sliding groove 9, so as to ensure that the movement of each component is coordinated when adjusting the size, without the need for individual adjustment.

[0032] See Figure 3 In the above embodiment, the top of the limiting frame 17 is connected to the limiting rod 18, and the limiting rod 18 is slidably connected to the first sliding groove 8. The sliding cooperation between the limiting rod 18 and the first sliding groove 8 converts the translational movement of the mounting frame 4 into the linear movement of the limiting frame 17 along the second guide rod 16, thereby realizing the flexible adjustment of the distance between the two limiting frames 17, so as to adapt to magnetic tiles of different widths. The adjustment process does not require disassembling parts, and the operation is convenient.

[0033] See Figure 4 In the above embodiment, the diverter plate 19 is slidably connected to the fixed frame through the second slide groove 9. The diverter plate 19 can move synchronously along the second slide groove 9 as the mounting frame 4 moves, ensuring that the diverter plate 19 always corresponds to the magnetic tile conveying path when the size of the magnetic tile changes, thus avoiding the diverting effect of the device due to positional deviation.

[0034] See Figure 4 and Figure 5 In the above embodiment, the worm sleeve 14 meshes with the worm wheel 20, and the worm sleeve 14 is slidably connected to the rotating shaft 13. The meshing of the worm sleeve 14 and the worm wheel 20 realizes power transmission, ensuring that the dual-head motor 12 can drive the diverter plate 19 to deflect. The slidable connection between the worm sleeve 14 and the rotating shaft 13 allows the worm sleeve 14 to move outward or inward along the rotating shaft 13 when the dual-head motor 12 moves with the slide block 11, so that the worm sleeve 14 and the worm wheel 20 are always in a meshing state, ensuring that the power transmission can still be carried out stably after the mounting bracket 4 is translated and adjusted.

[0035] See Figure 1 and Figure 2 In the above embodiment, the two guide plates 15 are inclined and staggered. The inclined and staggered guide plates 15 can gradually guide and correct the magnetic tiles conveyed on the conveyor belt 3, so that the magnetic tiles are gradually adjusted from a disordered state to a posture parallel to the conveyor belt 3, laying the foundation for subsequent limiting and diversion, and avoiding jamming or diversion errors caused by the tilt of the magnetic tiles.

[0036] See Figure 2 and Figure 4In the above embodiment, the diverter plate 19 is rotatably connected to the limiting frame 17, and the diverter plate 19 rotates at an angle of -15 degrees to +15 degrees. The limited rotation angle ensures that when the diverter plate 19 guides the magnetic tiles into different channels, it will not cause unclear guidance due to too small an angle, nor will it cause the magnetic tiles to collide with the edge of the channel due to too large an angle, thus improving the diversion stability.

[0037] See Figure 1 and Figure 2 In the above embodiment, the top of the conveyor frame 1 is provided with a diversion channel through the spacer frame 22, and the diversion channel is correspondingly set with the diversion plate 19. The corresponding design of the diversion channel and the diversion plate 19 can ensure that the magnetic tiles guided by the diversion plate 19 accurately enter the target channel; the spacer frame 22 can separate each channel to prevent the magnetic tiles from moving during the conveying process and ensure the orderliness after diversion.

[0038] Example 2: To avoid positional shifts caused by vibrations generated during the operation of the dual-head motor 12, Example 2 is an improvement upon Example 1. (See attached document.) Figure 1 and Figure 4 The top of the slide block 11 is connected with bolts. After the mounting bracket 4 is adjusted, the staff tightens the bolts so that the bottom of the bolts abuts against the top of the guide rail 10, thereby fixing the slide block 11 on the guide rail 10. This prevents the micro-vibration generated by the dual-head motor 12 from causing slippage and affecting the meshing of the worm sleeve 14 and the worm wheel 20.

[0039] The implementation principle of this utility model is as follows: After the magnetic tile to be packaged falls into the conveyor belt 3 from the previous process, the conveyor belt 3 drives the magnetic tile forward. The guide plate 15, which is inclined and staggered, guides the magnetic tile step by step. With the limiting effect of the limiting frame 17, the magnetic tile finally passes through in a posture parallel to the conveyor belt 3. When the size of the magnetic tile changes, the operator rotates the rotating wheel 6, which drives the lead screw 5 to rotate, causing the mounting frame 4 to move along the first guide rod 7. During the translation, the first sliding groove 8 of the mounting frame 4 pushes the limiting rod 18 to move, causing the limiting frame 17 to slide along the second guide rod 16, expanding or reducing the distance between the two limiting frames 17 to adapt to the width of the magnetic tile. At the same time, the diverter plate 19 moves synchronously along the second sliding groove 9, the slide block 11 drives the double-headed motor 12 to move along the guide rail 10, and the worm sleeve 14 slides along the rotating shaft 13, ensuring that the worm sleeve 14 and the worm wheel 20 always remain in a meshed state, completing the size adaptation adjustment. During the sorting process, the photoelectric sensor 21 detects the number of magnetic tiles passing by in real time and transmits the signal to the control panel 2. When the number reaches the preset value, the control panel 2 controls the dual-head motor 12 to start, the rotating shaft 13 drives the worm sleeve 14 to rotate, and the worm sleeve 14 drives the worm wheel 20 to rotate, causing the sorting plate 19 to deflect 15 degrees to one side, guiding the magnetic tiles to the corresponding sorting channel. After the sorting is completed, the dual-head motor 12 reverses, the sorting plate 19 resets, and it is ready for the next round of sorting, thereby realizing the automated sorting and conveying of magnetic tiles, which facilitates the subsequent packaging process.

[0040] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A magnetic tile distribution device for magnetic tile packaging, comprising a conveyor frame (1) and a control panel (2), characterized in that: The conveyor frame (1) is equipped with a conveyor belt (3). The top two sides of the conveyor frame (1) are respectively equipped with a lead screw (5) and a first guide rod (7). The lead screw (5) and the first guide rod (7) are connected to an external mounting frame (4). One end of the lead screw (5) is connected to a rotating wheel (6). The top of the mounting frame (4) is connected to a slide (11) via a guide rail (10). The top of the slide (11) is equipped with a double-head motor (12). The output end of the double-head motor (12) is connected to a worm gear (14) via a rotating shaft (13). The conveyor frame (1) is equipped with two guide plates (15). The top of each guide plate (15) is connected to a second guide rod (16). The second guide rod (16) is connected to a limit frame (17). The limit frame (17) is connected to a diverter plate (19). The top of the diverter plate (19) is connected to a worm wheel (20).

2. The magnetic tile diverting device for magnetic tile packaging according to claim 1, characterized in that: The mounting bracket (4) is equipped with a photoelectric sensor (21) at the bottom, and the photoelectric sensor (21) is located in front of the diverter plate (19).

3. A magnetic tile diverter for magnetic tile packaging according to claim 2, characterized in that: The photoelectric sensor (21) and the dual-head motor (12) are both electrically connected to the control panel (2).

4. A magnetic tile diverter for magnetic tile packaging according to claim 1, characterized in that: The mounting bracket (4) is provided with two sets of first sliding grooves (8) and second sliding grooves (9) on the top, and the two sets of first sliding grooves (8) and second sliding grooves (9) are distributed in an inverted "V" shape.

5. A magnetic tile diverter for magnetic tile packaging according to claim 4, characterized in that: The top of the limiting frame (17) is connected to a limiting rod (18), and the limiting rod (18) is slidably connected to the first sliding groove (8).

6. A magnetic tile diverter for magnetic tile packaging according to claim 4, characterized in that: The diverter plate (19) is slidably connected to the fixed frame via the second slide groove (9).

7. A magnetic tile diverter for magnetic tile packaging according to claim 1, characterized in that: The worm sleeve (14) meshes with the worm wheel (20), and the worm sleeve (14) is slidably connected to the rotating shaft (13).

8. A magnetic tile diverter for magnetic tile packaging according to claim 1, characterized in that: The two guide plates (15) are inclined and staggered.

9. A magnetic tile diverter for magnetic tile packaging according to claim 1, characterized in that: The diverter plate (19) is rotatably connected to the limit frame (17), and the diverter plate (19) rotates at an angle of -15 degrees to +15 degrees.

10. A magnetic tile diverter for magnetic tile packaging according to claim 1, characterized in that: The top of the conveyor frame (1) is provided with a diversion channel through a spacer frame (22), and the diversion channel is correspondingly set with the diversion plate (19).

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