Integrated steel belt coiling and automatic packaging all-in-one machine

Abstract

The utility model discloses an integrated steel band roll -up and automatic packing integrated machine relates to steel band processing equipment technical field, including main body mechanism, the main body mechanism includes work bench, the bottom fixed mounting of work bench has the motor, this kind of integrated steel band roll -up and automatic packing integrated machine is through setting adjusting unit, along with the continuous increase of steel band thickness, steel band will produce extrusion effect to the welding block, makes the welding block automatic movement in the inner chamber of sliding groove, and the movement of welding block plays the role of limiting the superposition distance between steel bands, can effectively avoid the misplacement phenomenon of steel band when winding, guarantees the neat and orderly of steel band after winding, through setting welding unit, through the synergetic effect of electric push rod first hydraulic rod, has realized the accurate movement of welding machine, and the metal strip of steel band different position and welding block have been welded, and then cooperate the rotation of first winding roller, has completed the bundling and packing work of steel band.

Description

Technical Field

[0001] This utility model relates to the technical field of steel strip processing equipment, specifically an integrated steel strip winding and automated packaging machine. Background Technology

[0002] Steel strip winding refers to the process of winding a continuous steel strip onto a winding roller at a certain tension and speed through the transmission mechanism of a specific device, forming a tight and regular steel strip coil. This process facilitates the storage, transportation, and subsequent processing of the steel strip.

[0003] Steel strip winding typically involves a motor-driven winding roller winding the steel strip. After winding, the steel is usually bundled and packaged manually. This usually involves threading specific steel strips through the winding cylinder and welding the joints using a welding machine. This manual packaging method increases labor time, and the inertia of the coil during winding reduces safety. Therefore, an integrated steel strip winding and automated packaging machine is proposed. Utility Model Content

[0004] The purpose of this invention is to provide an integrated steel strip winding and automated packaging machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated steel strip winding and automated packaging machine, comprising a main body, the main body including a worktable, a motor fixedly installed at the bottom of the worktable, the output end of the motor extending through to the top of the worktable, a first winding roller fixedly installed at the output end of the motor via a connecting shaft, a support plate fixedly installed at the top of the worktable, a rotating disk rotatably connected to the inner wall at the bottom of the support plate, a winding frame fixedly installed at the bottom of the rotating disk, a second winding roller rotatably connected to the inner wall of the winding frame, and a packaging mechanism provided on the surface of the first winding roller;

[0006] The packaging mechanism includes an adjustment unit located at the top and bottom of the first take-up roller. The adjustment unit is capable of adjusting the packaging distance according to the thickness of the steel strip.

[0007] The packaging mechanism also includes a welding unit, which is located on the top of the workbench and is used to assist the adjustment unit in packaging the steel strip.

[0008] The surface of the support plate is provided with a cutting mechanism, which is used to cut the steel strips used for packaging.

[0009] Preferably, the adjusting unit includes two baffles, which are rotatably connected to the top and bottom of the first take-up roller, respectively. The top of each baffle has a sliding groove, and a welding block is slidably connected to the inner cavity of the sliding groove. The inner wall of the sliding groove has a fixing groove, and a tension spring is fixedly installed in the inner cavity of the fixing groove. One end of the tension spring is fixedly connected to the surface of the welding block. A support block is fixedly installed on the top of the welding block, and a connecting hole is provided on the top of the support block.

[0010] Preferably, the inner wall of the support block is threaded with a push rod, one end of which extends through the inner cavity of the connecting hole, and one end of the push rod is rotatably connected to a compression wheel.

[0011] Preferably, a guide rod is fixedly installed on one side of the extrusion wheel, and the surface of the guide rod is slidably connected to the inner wall of the support block.

[0012] Preferably, the welding unit includes a movable groove, which is formed on the surface of the support plate. A first hydraulic rod is fixedly installed at the bottom of the workbench. The telescopic end of the first hydraulic rod extends into the inner cavity of the movable groove. An extension plate is slidably connected to the inner cavity of the movable groove. A sliding plate is slidably connected to the top of the extension plate. A fixing block is fixedly installed on the top of the extension plate. An electric push rod is fixedly installed on the surface of the fixing block. The telescopic end of the electric push rod is fixedly connected to one side of the sliding plate. A welding machine is fixedly installed on the top of the sliding plate.

[0013] Preferably, the top of the extension plate is provided with a guide groove, and the bottom of the sliding plate is fixedly installed with a guide block, the surface of the guide block being slidably connected to the inner cavity of the guide groove.

[0014] Preferably, the top of the baffle is provided with a slot, the bottom of the rotating disk is fixedly installed with a connecting rod, and the inner wall of the connecting rod is slidably connected with a locking rod, which is used in conjunction with the slot.

[0015] Preferably, a spring is fixedly installed on the inner wall of the connecting rod, and one end of the spring is fixedly connected to the top of the clamping rod.

[0016] Preferably, a stop block is fixedly installed on the top of the lever, and the surface of the stop block cooperates with the inner wall of the connecting rod.

[0017] Preferably, the cutting mechanism includes a second hydraulic rod, which is fixedly installed on the surface of the support plate. A cutting blade is fixedly installed at the telescopic end of the second hydraulic rod. A cutting hole is provided on one side of the support block, and the surface of the cutting blade is used in conjunction with the inner cavity of the cutting hole.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. By setting an adjustment unit, the steel strip will exert a squeezing effect on the welding block as the thickness of the steel strip increases, causing the welding block to move automatically in the inner cavity of the sliding groove. This movement of the welding block plays a role in limiting the overlapping distance between the steel strips, which can effectively prevent the steel strip from being misaligned during winding and ensure that the wound steel strip is neat and orderly.

[0020] 2. This utility model, by setting up a welding unit, achieves precise movement of the welding machine through the coordinated action of the electric push rod and the first hydraulic rod, and welds the metal strips and welding blocks at different positions of the steel strip. Then, in conjunction with the rotation of the first winding roller, the binding and packaging of the steel strip is completed.

[0021] 3. This utility model achieves automatic cutting function after steel strip packaging by setting up a cutting mechanism, driving the second hydraulic rod through an external hydraulic cylinder, and then pushing the cutting blade into the cutting hole to complete the cutting of the metal strip. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the baffle in this utility model;

[0024] Figure 3 This is a schematic diagram of the tension spring in this utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the welding block and the support block in this utility model;

[0026] Figure 5 This is a cross-sectional view of the connecting rod in this utility model;

[0027] Figure 6 This is a schematic diagram of the welding unit in this utility model;

[0028] Figure 7 In this utility model Figure 6 Enlarged view of point A in the middle;

[0029] Figure 8 This is a schematic diagram of the structure of the second hydraulic rod and the cutting blade in this utility model.

[0030] In the diagram: 1. Main structure; 11. Workbench; 12. Motor; 13. First take-up roller; 14. Support plate; 15. Rotary disk; 16. Take-up frame; 17. Second take-up roller; 2. Packaging mechanism; 21. Adjustment unit; 2101. Baffle; 2102. Sliding groove; 2103. Fixing groove; 2104. Tension spring; 2105. Welding block; 2106. Support block; 2107. Connecting hole; 2108. Push rod; 2109. Extrusion wheel; 2110. Guide rod 2111, Slot; 2112, Connecting rod; 2113, Locking rod; 2114, Spring; 2115, Stop; 22, Welding unit; 2201, Moving slot; 2202, First hydraulic rod; 2203, Extension plate; 2204, Sliding plate; 2205, Fixing block; 2206, Electric push rod; 2207, Welding machine; 2208, Guide slot; 2209, Guide block; 3, Cutting mechanism; 31, Cutting blade; 32, Second hydraulic rod; 33, Cutting hole. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Example 1: Please refer to Figures 1 to 8 This utility model provides a technical solution: an integrated steel strip winding and automated packaging machine, including a main body 1, the main body 1 including a workbench 11, a motor 12 fixedly installed at the bottom of the workbench 11, the output end of the motor 12 extending through to the top of the workbench 11, a first winding roller 13 fixedly installed at the output end of the motor 12 through a connecting shaft, a support plate 14 fixedly installed at the top of the workbench 11, a rotating disk 15 rotatably connected to the inner wall at the bottom of the support plate 14, a winding frame 16 fixedly installed at the bottom of the rotating disk 15, a second winding roller 17 rotatably connected to the inner wall of the winding frame 16, and a packaging mechanism 2 provided on the surface of the first winding roller 13;

[0033] The packaging mechanism 2 includes an adjustment unit 21, which is located at the top and bottom of the first take-up roller 13. The adjustment unit 21 can adjust the packaging distance according to the thickness of the steel strip.

[0034] As a further definition of the packaging mechanism 2 of this utility model, the adjusting unit 21 includes two baffles 2101. The two baffles 2101 are rotatably connected to the top and bottom of the first winding roller 13, respectively. A sliding groove 2102 is provided on the top of the baffle 2101. A welding block 2105 is slidably connected to the inner cavity of the sliding groove 2102. A fixing groove 2103 is provided on the inner wall of the sliding groove 2102. A tension spring 2104 is fixedly installed in the inner cavity of the fixing groove 2103. One end of the tension spring 2104 is connected to the welding block 2105. 5. The surface is fixedly connected. A support block 2106 is fixedly installed on the top of the welding block 2105. The top of the support block 2106 is provided with a connection hole 2107. By setting the adjustment unit 21, as the thickness of the steel strip increases, the steel strip will exert a squeezing effect on the welding block 2105, causing the welding block 2105 to move automatically in the inner cavity of the sliding groove 2102. This movement of the welding block 2105 plays a role in limiting the overlapping distance between the steel strips, which can effectively prevent the steel strip from being misaligned during winding and ensure that the wound steel strip is neat and orderly.

[0035] The inner wall of the support block 2106 is threaded with a push rod 2108. One end of the push rod 2108 extends into the inner cavity of the connecting hole 2107. The other end of the push rod 2108 is rotatably connected to a pressing wheel 2109. By setting the pressing wheel 2109, after the metal strip enters the inner cavity of the connecting hole 2107, rotating the push rod 2108 can drive the pressing wheel 2109 to move, so that the pressing wheel 2109 is close to the metal strip, which can slightly compress the metal strip, limit the range of motion of the metal strip inside the connecting hole 2107, and reduce the deviation of the metal strip.

[0036] A guide rod 2110 is fixedly installed on one side of the extrusion roller 2109. The surface of the guide rod 2110 is slidably connected to the inner wall of the support block 2106. Through the slidable connection between the guide rod 2110 and the support block 2106, the movement of the extrusion roller 2109 can be guided, so that the extrusion roller 2109 can move laterally.

[0037] The top of the baffle 2101 is provided with a slot 2111, and the bottom of the rotating disk 15 is fixedly installed with a connecting rod 2112. The inner wall of the connecting rod 2112 is slidably connected with a locking rod 2113. The locking rod 2113 is used in conjunction with the slot 2111. Through the sliding connection between the slot 2111 and the locking rod 2113, when the first take-up roller 13 is installed, the locking rod 2113 can enter the interior of the connecting rod 2112. When the first take-up roller 13 is installed, the locking rod 2113 can enter the inner cavity of the slot 2111, completing the docking of the first take-up roller 13 and the rotating disk 15, so that the rotating disk 15 can rotate with the first take-up roller 13.

[0038] A spring 2114 is fixedly installed on the inner wall of the connecting rod 2112. One end of the spring 2114 is fixedly connected to the top of the clamping rod 2113. By setting the spring 2114, after the first winding roller 13 is installed, the clamping rod 2113 can automatically enter the inner cavity of the clamping slot 2111 through the spring 2114.

[0039] A stop 2115 is fixedly installed on the top of the locking rod 2113. The surface of the stop 2115 cooperates with the inner wall of the connecting rod 2112. By setting the stop 2115, the downward movement distance of the connecting rod 2112 can be limited, thus preventing separation between the locking rod 2113 and the connecting rod 2112.

[0040] The specific implementation of this embodiment is as follows: First, the first take-up roller 13 is connected to the motor 12. The second take-up roller 17, which has a metal strip wound on it, is installed on the take-up frame 16, ensuring the rotation of the second take-up roller 17. After the first take-up roller 13 is installed, the clamping rod 2113 enters the inner cavity of the clamping groove 2111, connecting the rotating disk 15 to the first take-up roller 13. One end of the metal strip passes through the inner cavity of the connection hole 2107 in the support block 2106, thus passing through the sliding groove 2102 and contacting the welding block 2105 below. The motor 12 is started by an external power supply. 12 drives the first winding roller 13 to rotate, realizing the winding of the steel strip. During the winding process, the baffle 2101 will rotate accordingly. As the thickness of the steel strip increases, the welding block 2105 can be squeezed to move in the inner cavity of the sliding groove 2102. By stretching the tension spring 2104, the reaction force of the tension spring 2104 causes the welding block 2105 to squeeze the steel strip. The tension spring 2104 has a large elastic coefficient, which prevents the welding block 2105 from shaking. It can limit the superposition distance between the steel strips and prevent the steel strip from being misaligned during winding, thus realizing the squeezing of the wound steel strip.

[0041] Example 2: Please refer to Figure 1 , Figure 6 and Figure 7 This utility model provides a technical solution: an integrated steel strip winding and automated packaging machine. This utility model makes corresponding improvements to the technical problems mentioned in the background art. The packaging mechanism 2 also includes a welding unit 22, which is set on the top of the workbench 11. The welding unit 22 is used to assist the adjustment unit 21 in packaging the steel strip.

[0042] As a further definition of the packaging mechanism 2 of this utility model, the welding unit 22 includes a movable groove 2201, which is formed on the surface of the support plate 14. A first hydraulic rod 2202 is fixedly installed at the bottom of the workbench 11. The telescopic end of the first hydraulic rod 2202 extends into the inner cavity of the movable groove 2201. An extension plate 2203 is slidably connected to the inner cavity of the movable groove 2201. A sliding plate 2204 is slidably connected to the top of the extension plate 2203. A fixing block 2205 is fixedly installed on the top of the extension plate 2203. An electric push rod 2206 is fixedly installed on the surface of block 2205. The telescopic end of the electric push rod 2206 is fixedly connected to one side of the sliding plate 2204. A welding machine 2207 is fixedly installed on the top of the sliding plate 2204. By setting up the welding unit 22, the welding machine 2207 is precisely moved through the coordinated action of the electric push rod 2206 and the first hydraulic rod 2202. The metal strips at different positions of the steel strip are welded to the welding block 2105. Then, with the rotation of the first take-up roller 13, the steel strip is bundled and packaged.

[0043] The top of the extension plate 2203 is provided with a guide groove 2208, and the bottom of the sliding plate 2204 is fixedly installed with a guide block 2209. The surface of the guide block 2209 is slidably connected to the inner cavity of the guide groove 2208. Through the slidable connection between the guide block 2209 and the guide groove 2208, the movement of the sliding plate 2204 can be guided, so that the sliding plate 2204 can move up and down while remaining vertical.

[0044] The specific implementation method of this embodiment is as follows: After the steel strip is wound up, the electric push rod 2206 is started by an external power supply. The electric push rod 2206 pushes the sliding plate 2204 to slide on the top of the extension plate 2203, thereby pushing the welding machine 2207 to approach the metal strip. The welding machine 2207 realizes the welding between the metal strip and the welding block 2105, thereby fixing the metal strip on the welding block 2105. After the bottom metal strip is welded to the welding block 2105, the first hydraulic rod 2202 is started by an external hydraulic cylinder to push the extension plate 2203 to slide in the inner cavity of the moving groove 2201, thereby realizing the upward movement of the welding machine 2207. The welding machine 2207 welds the metal strip above to the welding block 2105. With the cooperation of the first winding roller 13, the steel strip can be bundled and the steel strip can be packaged.

[0045] Example 3: Please refer to Figure 4 and Figure 8 This utility model provides a technical solution: an integrated steel strip winding and automated packaging machine. This utility model makes corresponding improvements to the technical problems mentioned in the background art. The surface of the support plate 14 is provided with a cutting mechanism 3, which is used to cut the steel strip used for packaging.

[0046] As a further definition of the cutting mechanism 3 of this utility model, the cutting mechanism 3 includes a second hydraulic rod 32, which is fixedly installed on the surface of the support plate 14. A cutting blade 31 is fixedly installed on the telescopic end of the second hydraulic rod 32. A cutting hole 33 is opened on one side of the support block 2106. The surface of the cutting blade 31 is used in conjunction with the inner cavity of the cutting hole 33. By setting the cutting mechanism 3, the second hydraulic rod 32 is driven by an external hydraulic cylinder, which in turn pushes the cutting blade 31 into the cutting hole 33 to complete the cutting of the metal strip, thus realizing the automatic cutting function after the steel strip packaging is completed.

[0047] The specific implementation method of this embodiment is as follows: After welding is completed, the second hydraulic rod 32 is activated by an external hydraulic cylinder. The second hydraulic rod 32 pushes the cutting blade 31 into the inner cavity of the cutting hole 33 to cut the metal strip. This enables the separation of the coiled metal strip from the welded metal strip, thereby realizing the automatic cutting of the metal strip after the steel strip packaging is completed.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated steel strip winding and automated packaging machine, comprising a main body (1), characterized in that: The main structure (1) includes a workbench (11), a motor (12) is fixedly installed at the bottom of the workbench (11), the output end of the motor (12) extends through to the top of the workbench (11), a first take-up roller (13) is fixedly installed at the output end of the motor (12) through a connecting shaft, a support plate (14) is fixedly installed at the top of the workbench (11), a rotating disk (15) is rotatably connected to the inner wall at the bottom of the support plate (14), a take-up frame (16) is fixedly installed at the bottom of the rotating disk (15), a second take-up roller (17) is rotatably connected to the inner wall of the take-up frame (16), and a packaging mechanism (2) is provided on the surface of the first take-up roller (13). The packaging mechanism (2) includes an adjustment unit (21), which is disposed at the top and bottom of the first take-up roller (13). The adjustment unit (21) can adjust the packaging distance according to the thickness of the steel strip. The packaging mechanism (2) further includes a welding unit (22), which is located on the top of the workbench (11) and is used to assist the adjustment unit (21) in packaging the steel strip. The surface of the support plate (14) is provided with a cutting mechanism (3), which is used to cut the steel strips used for packaging.

2. The integrated steel strip winding and automated packaging machine according to claim 1, characterized in that: The adjustment unit (21) includes two baffles (2101). The two baffles (2101) are rotatably connected to the top and bottom of the first take-up roller (13), respectively. A sliding groove (2102) is provided on the top of the baffle (2101). A welding block (2105) is slidably connected to the inner cavity of the sliding groove (2102). A fixing groove (2103) is provided on the inner wall of the sliding groove (2102). A tension spring (2104) is fixedly installed in the inner cavity of the fixing groove (2103). One end of the tension spring (2104) is fixedly connected to the surface of the welding block (2105). A support block (2106) is fixedly installed on the top of the welding block (2105). A connecting hole (2107) is provided on the top of the support block (2106).

3. The integrated steel strip winding and automated packaging machine according to claim 2, characterized in that: The inner wall of the support block (2106) is threaded with a push rod (2108), one end of which penetrates into the inner cavity of the connecting hole (2107), and one end of which is rotatably connected to a pressing wheel (2109).

4. The integrated steel strip winding and automated packaging machine according to claim 3, characterized in that: A guide rod (2110) is fixedly installed on one side of the extrusion wheel (2109), and the surface of the guide rod (2110) is slidably connected to the inner wall of the support block (2106).

5. The integrated steel strip winding and automated packaging machine according to claim 1, characterized in that: The welding unit (22) includes a moving groove (2201) which is opened on the surface of the support plate (14). A first hydraulic rod (2202) is fixedly installed at the bottom of the workbench (11). The telescopic end of the first hydraulic rod (2202) extends into the inner cavity of the moving groove (2201). An extension plate (2203) is slidably connected to the inner cavity of the moving groove (2201). A sliding plate (2204) is slidably connected to the top of the extension plate (2203). A fixing block (2205) is fixedly installed on the top of the extension plate (2203). An electric push rod (2206) is fixedly installed on the surface of the fixing block (2205). The telescopic end of the electric push rod (2206) is fixedly connected to one side of the sliding plate (2204). A welding machine (2207) is fixedly installed on the top of the sliding plate (2204).

6. The integrated steel strip winding and automated packaging machine according to claim 5, characterized in that: The top of the extension plate (2203) is provided with a guide groove (2208), and the bottom of the sliding plate (2204) is fixedly installed with a guide block (2209). The surface of the guide block (2209) is slidably connected to the inner cavity of the guide groove (2208).

7. The integrated steel strip winding and automated packaging machine according to claim 2, characterized in that: The top of the baffle (2101) is provided with a slot (2111), and the bottom of the rotating disk (15) is fixedly installed with a connecting rod (2112). The inner wall of the connecting rod (2112) is slidably connected with a locking rod (2113), and the locking rod (2113) is used in conjunction with the slot (2111).

8. The integrated steel strip winding and automated packaging machine according to claim 7, characterized in that: A spring (2114) is fixedly installed on the inner wall of the connecting rod (2112), and one end of the spring (2114) is fixedly connected to the top of the clamping rod (2113).

9. The integrated steel strip winding and automated packaging machine according to claim 7, characterized in that: A stop (2115) is fixedly installed on the top of the lever (2113), and the surface of the stop (2115) is used in conjunction with the inner wall of the connecting rod (2112).

10. An integrated steel strip winding and automated packaging machine according to claim 2, characterized in that: The cutting mechanism (3) includes a second hydraulic rod (32), which is fixedly installed on the surface of the support plate (14). A cutting blade (31) is fixedly installed on the telescopic end of the second hydraulic rod (32). A cutting hole (33) is provided on one side of the support block (2106), and the surface of the cutting blade (31) is used in conjunction with the inner cavity of the cutting hole (33).

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